TOYOTA CAMRY 2000 Service Repair Manual

BO0LH±01
BO±32
± BODYLUGGAGE COMPARTMENT DOOR AND HINGE
2380 Author: Date:
REASSEMBLY
Reassembly is in the reverse order of disassembly (See page BO±30).

BO0LI±01
H01754
H01755
H01756
N21430
: 4 clips
± BODYLUGGAGE COMPARTMENT DOOR AND HINGE
BO±33
2381 Author: Date:
INSTALLATION
1. INSTALL TORSION BAR
(a) Insert the torsion bar into the bracket.
HINT:
The center bracket opening is the nominal position of the tor-
sion bar.
If needed, move the torsion bar to the upper or lower hole to pro-
vide the correct luggage door lift.
(b) Install the SST onto the torsion bar of the hinge side.
SST 09804±24010
(c) Slowly lift the torsion bar with the SST and place it in the
torsion bar bracket.
(d) Slowly push the SST down and install the torsion bar to
the hinge.
(e) Slowly lift the SST and install the torsion bar.
(f) Install the torsion bar to the center bracket.
(g) Repeat for the other side.
2. INSTALL PACKAGE TRAY TRIM
3. INSTALL ROOF SIDE INNER GARNISH
4. INSTALL HIGH MOUNTED STOP LIGHT
5. INSTALL THESE PARTS:
(a) Room partition trims
(b) Rear seat
(c) Inner cover trims
(d) LH and RH rear floor finish side plates
(e) Luggage compartment floor mat
6. INSTALL LUGGAGE COMPARTMENT DOOR
(a) Install the door with 4 bolts.
(b) Install clamps.
(c) Connect the connector.
7. INSTALL LUGGAGE COMPARTMENT DOOR TRIM

H01757
Full Open
1/2 Open
Pop±Up BO±34
± BODYLUGGAGE COMPARTMENT DOOR AND HINGE
2382 Author: Date:
8. CHECK LUGGAGE DOOR LIFT

Pop±up distance: 35 ± 100 mm

Pop± up to 1/2 open: Door should remain in any
position.

Past 1/2 open: Door should open fully by
itself.

Full open position: Door should not easily fall
closed
If adjustment is necessary, refer to step 2 ±(a) above.

BO0LK±01
N21119
Wiper MotorCowl Louver RH
Cowl Louver LH
Wiper Motor
Assembly
Window
Washer Nozzle
N´m (kgf´cm, ft´lbf) : Specified torqueWeatherstripWiper
Arms
Wiper
Link
24 (245, 18)
5.5 (55, 49 in.´lbf)
± BODYFRONT WIPER AND WASHER
BO±35
2383 Author: Date:
FRONT WIPER AND WASHER
COMPONENTS

BO0LL±01
N20998
BO4391
BO±36
± BODYFRONT WIPER AND WASHER
2384 Author: Date:
REMOVAL
1. REMOVE WIPER ARMS
2. REMOVE WEATHERSTRIP AND COWL LOUVERS
3. REMOVE WIPER MOTOR ASSEMBLY
(a) Disconnect the connector.
(b) Remove the 5 bolts and wiper motor assembly.
4. REMOVE WIPER MOTOR
Remove the 2 bolts, then separate the motor crank arm from the
wiper links at the ball and socket joint.
5. REMOVE WINDOW WASHER NOZZLE
(a) Remove the hoses from the nozzles.
(b) Using a screwdriver, remove the nozzle.
HINT:
Tape the screwdriver tip before use.

BO0LM±01
H01773
D
CB
C
AE
F B
B
A B
U.S.
H01774
D
C B
AB
FG
H E
ºaººbº
Canada
BE3367
2 ± 2.5 mm
(0.079 ± 0.098 in.)
0.7 ± 0.75 mm
(0. 028 ± 0.030 in.)
± BODYFRONT WIPER AND WASHER
BO±37
2385 Author: Date:
ADJUSTMENT
1. INSPECT WASHER NOZZLE
(a) While operating the washer, check that the washer fluid
hits the windshield and the upsurge area within the
shaded areas.
U.S. mm (in.)Canada mm (in.), Approx.
ºAº280 (11)600 (23.6)
ºBº150 (5.9)150 (5.9)
ºCº50 (2.0)250 (9.8)
ºDº50 (2.0) Max
ºEº180 (7.1)360 (14)
ºFº395 (15.5)114 (4.5)
ºGº 90 (3.5)
ºHº 474 (18.7)
ºIº 350 (13.8)
(b) Canadian models:
Adust the nozzle so the outboard points ºaº and ºbº are
within the wipe pattern.
(c) Check if the lower point where the washer fluid hits the
windshield is within the range of the wiping pattern (the
area of the glass the wiper blades wipe).
2. ADJUST WASHER NOZZLE
Using a tool like that shown in the illustration, rotate the nozzle
to adjust the fluid direction against the windshield.

BO0LN±01
N20998
H01772
ºAººAº
Cowl Louver Edge
BO±38
± BODYFRONT WIPER AND WASHER
2386 Author: Date:
INSTALLATION
1. INSTALL WINDOW WASHER NOZZLE
2. INSTALL WIPER LINK TO MOTOR
3. INSTALL THESE PARTS:
(a) Wiper motor assembly
Torque: 5.5 N´m (55 kgf´cm, 49 in.´lbf)
(b) Cowl louvers and weatherstrip
4. INSTALL WIPER ARMS
(a) Operate the wipers once and turn the wiper switch OFF,
then install the wiper arms.
HINT:
If the driver's side wiper arm mount has a blue dot on it, use an
ITT wiper arm. If there is no mark, use a ND wiper arm.
(b) Adjust the installation position of the wiper arms as shown
(blade tip to cowl louver edge).
ºAº Approx. 35 mm (1.4 in.)
(c) Tighten the wiper arm nut.
Torque: 24 N´m (245 kgf´cm, 18 ft´lbf)

BO0M8±01
N22598
Front Door
Outside Moulding
Front Fender
Outside Moulding
Rear Door Outside MouldingFront Quarter
Outside MouldingRear Quarter
Outside Moulding
± BODYBODY OUTSIDE MOULDING
BO±39
2387 Author: Date:
BODY OUTSIDE MOULDING
COMPONENTS

BO0M9±01
H01782
H01783
BO±40
± BODYBODY OUTSIDE MOULDING
2388 Author: Date:
REMOVAL
CAUTION:

Store in a cool place, avoiding direct sunlight, high
temperature and dust.

The moulding is made of polyvinyl chloride. Do not al-
low this material to come in contact with thinner or
other solvents, open flame or boiling water.

The storage time for the moulding and adhesive is
limited to about 9 months.
1. REMOVE ENDS OF MOULDING
Using a scraper, pry the moulding loose about 30 mm (1.18 in.)
form each end.
HINT:
Tape the scraper tip before using.
2. REMOVE MOULDING AND ADHESIVE
(a) Pull off the moulding by cutting the adhesive with a knife.
(b) Scrape off adhesive from the body with sandpaper cutter.
NOTICE:

Remember that 30 ± 80 mm (1.18 ± 3.15 in.) of the ends
of the moulding are glued tightly with a strong adhe-
sive.

Do not reuse moulding.

BO0MA±01
BO6675
N19058
H01884
Adhesive TapeAdhesive Tape
N22643
± BODYBODY OUTSIDE MOULDING
BO±41
2389 Author: Date:
INSTALLATION
1. HEAT BODY MOUNTING SURFACE
(a) Using a heat light, heat the body mounting surface to
40 ± 60 °C (104 ± 140 °F).
NOTICE:
Do not heat body excessively.
(b) Remove the adhesive tape from the body.
(c) Wipe off stains with cleaner.
2. CLEAN MOULDING
If reusing the moulding:
(a) Using a heat light, heat the moulding to 20 ± 30 °C (68 ±
86 °F).
NOTICE:
Do not heat moulding excessively.
(b) Remove the adhesive tape from the moulding.
(c) Wipe off stains with cleaner.
(d) Apply a new adhesive tape to moulding as shown in the
illustration.
3. INSTALL MOULDING
(a) Using a heat light, heat the body and moulding.
Body: 40 ± 60 °C (104 ± 140 °F)
Moulding: 20 ± 30 °C (68 ± 86 °F)
NOTICE:
Do not heat moulding excessively.
(b) Lift moulding release sheet from face of moulding.
NOTICE:
When the moulding release sheet is removed, make sure
that no dirt or dust can get onto the uncoated area.
(c) Align the bosses with their corresponding holes in the
body, and press firmly on the moulding. Refer to the il-
lustration for the front fender moulding application proce-
dures.
NOTICE:
Do not apply excessive force onto the moulding, but steady
pressure with your thumbs.