TOYOTA CAMRY 2000 Service Repair Manual

H01814
BO0LU±01
H01815
Glass Panel Level Difference ± 1.5 mm
Roof Panel
Weatherstrip
H01816
BO±62
± BODYSLIDING ROOF (TMMK Made)
2410 Author: Date:
SLIDING ROOF (TMMK Made)
ON±VEHICLE INSPECTION
INSPECT SLIDING ROOF GLASS ALIGNMENT
(a) Start the engine and check the operation time of the slid-
ing roof.
Operation time:
Approximately 6 sec.
(b) Check for abnormal noise or binding during operation.
(c) Check for water leakage with the sliding roof fully closed.
(d) Check the alignment between the sliding roof weather-
strip and the roof panel.
All sides:
0 ± 1.5 mm (0 ± 0.059 in.)
HINT:
At the time of installation, please refer to the following item.
To align the glass to the roof surface, loosen the 4 screws, then
adjust and retighten.
If the sliding roof does not operate:
(e) Remove the map light assembly.
(f) Manually operate the sliding roof by inserting a hex
wrench into the motor to turn the drive shaft.

BO0LV±01
H01812
Sliding Roof
Sliding Roof Glass
Sunroof Opening Trim
Headliner Assembly
Room Light
Map Light Assembly
± BODYSLIDING ROOF (TMMK Made)
BO±63
2411 Author: Date:
COMPONENTS

H01813
Wind deflector
Roof Drip Channel
RH Lift Arm and Cable
AssemblyDeflector Spring
Sunshade Trim RH Roof Drip Channel
Guide
LH Roof Drip Channel
Guide
Drain Cap
Drive Rail AssemblyLH Lift Arm and Cable
Assembly
5.5 (55, 49 in.´lbf)
N´m (kgf´cm, ft´lbf): Specified torque BO±64
± BODYSLIDING ROOF (TMMK Made)
2412 Author: Date:

BO0LW±01
H01824
H01825
± BODYSLIDING ROOF (TMMK Made)
BO±65
2413 Author: Date:
REMOVAL
1. REMOVE ROOF HEADLINING
(See page BO±83)
2. REMOVE SIDE GARNISHES
HINT:
At the time of installation, please refer to the following item.
Soak the garnishes in water to soften them before assembly.
3. REMOVE GLASS PANEL ASSEMBLY
(a) Remove the 4 glass panel adjustment screws.
HINT:
At the time of installation, please refer to the following item.
Adjust the height of the glass panel, then tighten the 4 screws.
(b) Pull the glass upward to remove it.
4. REMOVE SLIDING ROOF ASSEMBLY
(a) Remove the 4 drain hoses from the sliding roof assembly.
(b) Remove the 8 bolts and 4 brackets.
Torque: 5.5 N´m (55 kgf´cm, 49 in.´lbf)
(c) Remove the 6 nuts and the sliding roof assembly.

BO0LX±01
H01826
H01827
H01828
H01829
BO±66
± BODYSLIDING ROOF (TMMK Made)
2414 Author: Date:
DISASSEMBLY
1. REMOVE SLIDING ROOF HOUSING DRAIN CAP
Pull the drain cap rearward to remove it.
HINT:
At the time of reassembly, please refer to the following item.
Apply seal packing to the drain cap.
Seal packing:
Part No.1 08826 ± 00090 or equivalent
2. REMOVE REAR ROOF DRIP CHANNEL
Unclip the roof drip channel from the roof drip channel guide.
HINT:
At the time of reassembly, please refer to the following item.
Aligh the rear roof drip channel to the roof drip channel guide
hook.
3. REMOVE SUNSHADE TRIM
4. REMOVE LH AND RH ROOF DRIP CHANNEL GUIDE
(a) Using a screwdriver, remove the guide from the lift arm as-
sembly.
HINT:
Tape the screwdriver tip before using.
(b) Slide the guide out of the side rail.
5. REMOVE DRIVE GEAR ASSEMBLY
(a) Use a hex wrench to align the gear pointer with the hous-
ing pointer.
(b) Disconnect the harness connector.
(c) Remove the 3 screws and the drive gear assembly.
HINT:
At the time of reassembly, please refer to the following item.
Aligh the drive gear assembly during reassembly.
(See page BO±68).

H01830
H01831
H01832
± BODYSLIDING ROOF (TMMK Made)
BO±67
2415 Author: Date:
6. REMOVE LH AND RH SIDING ROOF LIFT ARM AND
CABLE ASSEMBLIES
(a) Using a drill, cut the flange portion of the stop pin (rivet)
from each side rail.
HINT:
At the time of reassembly, please refer to the following item.
Use two new rivets.
(b) Slide the LH sliding roof lift arm and drive cable from its
side rail.
(c) Slide the RH sliding roof lift arm and drive cable from its
side rail.
7. REMOVE WIND DEFLECTOR
(a) Remove the 2 screws from the front rail assembly.
HINT:
At the time of reassembly, please refer to the following item.
Insert the strap into the front rail assembly as shown.
(b) Using a drill, cut the flange portion of the 4 rivets.
NOTICE:
Be careful not to damage the side rail (rivet) holes when
drilling.
HINT:
At the time of reassembly, please refer to the following item.
Use 4 new special sealing type rivets.
Part No. 09884±26003
(c) Remove the deflector and spring assembly.
(d) Remove the spring from the deflector.

BO0LY±01
H01817
Motor Housing
Pointer (Grey)
Gear Pointer (Brown)
H01818
H01819
H01820
Parts shown
disassembled
for clarity BO±68
± BODYSLIDING ROOF (TMMK Made)
2416 Author: Date:
ADJUSTMENT
1. ALIGN THE MOTOR TO ºOº POSITION
NOTICE:
The ºOº position is the same as the sliding roof ºflush º
position (sliding roof closed).
Use the vehicle sliding roof switch or a hex wrench to align the
gear pointer with the motor housing pointer as shown.
NOTICE:
Use only the sliding roof switch to electrically operate the
motor or sliding roof. Do not use any other electrical
source to power the motor. If the sliding roof switch (under
vehicle power) is not available, use a hex wrench to align
the motor pointers.
2. REMOVE DRIVE GEAR ASSEMBLY
3. REMOVE GLASS PANEL
(a) Remove the 4 glass panels adjustment screws.
HINT:
At the time of installation, please refer to the following item.
Adjust the height of the glass panel, then tighten the 4 screws.
(b) Pull the glass upward to remove it.
4. ALIGN SLIDING ROOF COMPONENTS
(a) Verify the hook appears as shown.
(b) Align the cable arm hole with the lift arm hole.
HINT:
Using a screwdriver, move the LH and RH cable assemblies for-
ward and backward to align the holes in the cable arm and lifter
arm.
(c) Temporarily insert a 3 mm (0.12 in.) pin through the align-
ment holes in the cable arm and lifter arm.
HINT:
Verify the cam block alignment hole is aligned with the lift arm
alignment hole. Misalignment at this point will result in a mal-
function of the sliding roof mechanism.
5. REINSTALL DRIVE GEAR ASSEMBLY
HINT:
Before reinstalling the drive gear assembly, double check the
alignment of the gear pointers.

H01821
OK NG
H01822
Guide Pin Lift Arm Assembly
Slide Rail
H01823
Hook
± BODYSLIDING ROOF (TMMK Made)
BO±69
2417 Author: Date:
6. VERIFY CORRECT INSTALLATION TIMING
(a) Cycle the unit once (vent position closed, slide open, slide
completely closed).
HINT:
After cycling the unit closed from the slide open position, verify
the alignment holes in the cable arm and cam block are aligned
and the motor pointers are in the ºOº position.
The timing of the sliding roof is okay if the holes are within
1/2 a diameter of each other as shown when closed from
the ºside openº position.
NOTICE:
The holes will normally not align when moving the sliding
roof from the vent open position to the closed position.
(b) There should be a slight interference between the guide
pin and the curved ºlead±inº of the side rail. Confirm by
cycling the unit. A clicking sound from the hook indicates
the adjustment is incorrect.
If the guide pin has been disturbed, readjust as follows:
(1) Loosen the screw and adjust the pin so there is a
slight interference.
(2) Tighten the screw and cycle the unit.
(3) Confirm the hook smoothly engages the wind de-
flector spring.
(4) Repeat if necessary.
7. REINSTALL GLASS PANEL

BO0LZ±01
BO±70
± BODYSLIDING ROOF (TMMK Made)
2418 Author: Date:
REASSEMBLY
Reassembly is in the reverse order of disassembly (See page BO±66).

BO0M0±01
± BODYSLIDING ROOF (TMMK Made)
BO±71
2419 Author: Date:
INSTALLATION
Installation is in the reverse order of removal (See page BO±65).
NOTICE:
Check and adjust the sliding roof after installation (See page BO±62).