TOYOTA CAMRY 2000 Service Repair Manual

2. INSPECT COOLING SYSTEM FOR LEAKS
(a) Fill the radiator with coolant and attach a radiator cap
tester.
(b) Warm up the engine.
(c) Pump it to 118 kPa (1.2 kgf/cm
, 17.1 psi), and check
that the pressure does not drop.
If the pressure drops, check the hoses, radiator or
water pump for leaks. If no external leaks are found,
check the heater core, cylinder block and head.
RADIATOR REMOVAL
1. DISCONNECT NEGATIVE (±) TERMINAL CABLE
FROM BATTERY
CAUTION: Work must be started after 90 seconds from
the time the ignition switch is turned to the ªLOCKº
position and the negative (±) terminal cable is discon±
nected from the battery.
COMPONENTS FOR REMOVAL AND
INSTALLATION
± 5S±FE ENGINECOOLING SYSTEMEG1±251

2. DRAIN ENGINE COOLANT (See page EG1±241)
3. w/ CRUISE CONTROL SYSTEM:
REMOVE CRUISE CONTROL ACTUATOR COVER
4. DISCONNECT ENGINE COOLANT TEMPERATURE
SWITCH CONNECTOR FROM FAN SHROUD
5. DISCONNECT ELECTRIC COOLING FAN
CONNECTORS
9. REMOVE RADIATOR AND ELECTRIC COOLING
FANS
(a) Remove the 2 bolts and 2 upper supports.
(b) Lift out the radiator.
(c) Remove the 2 lower radiator supports. 6. DISCONNECT RADIATOR HOSES
(a) Disconnect the upper hose from the radiator side.
(b) Disconnect the lower from the water inlet pipe.
7. DISCONNECT ENGINE COOLANT RESERVOIR
HOSE
10. REMOVE RADIATOR LOWER HOSE
11. A/T:
REMOVE A/T OIL COOLER HOSES 8. A/T:
DISCONNECT OIL COOLER HOSES
± 5S±FE ENGINECOOLING SYSTEMEG1±252

14. REMOVE ENGINE COOLANT TEMPERATURE
SWITCH
(a) Remove the engine coolant temperature switch.
(b) Remove the 0±ring. 13. REMOVE ELECTRIC COOLING FANS FROM
RADIATOR
Remove the 8 bolts and cooling fans.12. REMOVE ENGINE COOLANT TEMPERATURE
SWITCH WIRE
± 5S±FE ENGINECOOLING SYSTEMEG1±253

RADIATOR DISASSEMBLY
1. ASSEMBLE SST
SST 09230±01010
(a) Install the claw to the overhaul handle, inserting it in
the hole in part ªAº as shown in the diagram.
(b) While gripping the handle, adjust the stopper bolt so
that dimension ªBº shown in the diagram is 0.2±0.5
mm (0.008±0.020 in.).
NOTICE: If this adjustment is not performed, the claw
may be damaged.
COMPONENTS FOR DISASSEMBLY AND
ASSEMBLY
± 5S±FE ENGINECOOLING SYSTEMEG1±254

RADIATOR ASSEMBLY
(See Components for Disassembly and Assembly)
1. A/T:
INSTALL OIL COOLER TO LOWER TANK
(a) Clean the 0±ring contact surface of the lower tank
and oil cooler.
(b) Install new 0±rings (1) to the oil cooler (2).
(c) Install the oil cooler with the 0±rings to the lower
tank (3).
(d) Install the plate washers (4) and nuts (5). Torque the
nuts.
Torque: 8.3 N±m (85 kgf±cm, 74 in.±lbf)
(e) Install the pipes (6).
Torque: 22 N±m (220 kgf±cm, 16 ft±lbf)
HINT: Face the pipes in the same direction as before
disassembly.4. A/T:
REMOVE OIL COOLER FROM LOWER TANK
(a) Remove the pipes.
HINT: Make a note of the direction to face the pipes.
(b) Remove the nuts and plate washers.
(c) Remove the oil cooler and 0±rings. 3. REMOVE TANKS AND O±RINGS
(a) Lightly tap the radiator hose inlet (or outlet) with a
soft±faced hammer and remove the tank.
(b) Remove the 0±ring. 2. UNCAULK LOCK PLATES
Using SST to release the caulking, squeeze the handle
until stopped by the stopper bolt.
SST 09230±01010
± 5S±FE ENGINECOOLING SYSTEMEG1±255

2. INSPECT LOCK PLATE
Inspect the lock plate for damage.
HINT:
wIf the sides of the lock plate groove are deformed,
reassembly of the tank will be impossible.
wTherefore, first correct any deformation with pliers or
similar object. Water leakage will result if the bottom
of the lock plate groove is damaged or dented. There±
fore, repair or replace if necessary.
4. ASSEMBLE SST
SST 09230±01010
(a) Install the punch assembly to the overhaul handle,
inserting it in the hole in part ªAº as shown in the
illustration.
(b) While gripping the handle, adjust the stopper bolt so
that dimension ªBº shown in the diagram is 7.7 mm
(0.03 in.) 3. INSTALL NEW O±RINGS AND TANKS
(a) After checking that there are no foreign objects in the
lock plate groove, install the new O±ring without
twisting it.
HINT: When cleaning the lock plate groove, lightly rub
it with sand paper without scratching it.
(b) Install the tank without damaging the 0±ring.
(c) Tap the lock plate with a soft±faced hammer so that
there is no gap between it and the tank.
5. CAULK LOCK PLATE
(a) Lightly press SST against the lock plate in the order
shown in the illustration.
± 5S±FE ENGINECOOLING SYSTEMEG1±256

6. INSPECT FOR WATER LEAKS
(a) Tighten the drain cock.
(b) Plug the inlet and outlet pipes of the radiator with
SST.
SST 09230 ± 01010
(c) Using a radiator cap tester, apply pressure to the
radiator.
Test pressure:
177 kPa (1.8 kgf/cm
, 26 psi) (b) Check the lock plate height (H) after completing the
caulking.
Plate height:
7.75±8.25 mm (0±3051±0.3248 in.)
If not within the specified height, adjust the stopper
bolt of the handle again and perform the caulking
again.wThe points shown in the illustration and oil cooler
near here (A/T) cannot be staked with the SST.
Use a plier or like object and be careful not to
damage the core plates. After repeating this a few times, fully caulk the lock
plate by squeezing the handle until stopped by the
stopper plate.
SST 09230 ± 01010
HINT:
wDo not stake the areas protruding around the
pipes, brackets or tank ribs.
± 5S±FE ENGINECOOLING SYSTEMEG1±257

(d) Inspect for water leaks.
HINT: On radiators with resin tanks, there is a clear±
ance between the tank and lock plate where a minute
amount of air will remain, giving the appearance of an
air leak when the radiator is submerged in water.
Therefore, before performing the water leak test, first
switch the radiator around in the water until all air
bubbles disappear.
7. PAINT LOCK PLATES
HINT: If the water leak test checks out okay, allow the
radiator to completely dry and then paint the lock
plates.
RADIATOR INSTALLATION
(See Components for Removal and installation)
1. INSTALL ENGINE COOLANT TEMPERATURE
SWITCH
(a) Install a new O±ring to the engine coolant tempera±
ture switch.
(b) Install the engine coolant temperature switch.
2. INSTALL ELECTRIC COOLING FANS TO RADIATOR
Install the cooling fans with the 8 bolts.
3. INSTALL ENGINE COOLANT TEMPERATURE
SWITCH WIRE
± 5S±FE ENGINECOOLING SYSTEMEG1±258

(b) Place the radiator in position, and install the 2 upper
supports with the 2 bolts.
HINT: After installation, check that the rubber cushion
(A) of the support is not depressed.
Torque: 13 N±m (130 kgf±cm, 9 ft±lbf)
6. INSTALL RADIATOR AND ELECTRIC COOLING
FANS
(a) Place the 2 lower radiator supports in position on the
body. 4. A/T:
INSTALL A/T OIL COOLER HOSES
5. INSTALL RADIATOR LOWER HOSE
8. CONNECT ENGINE COOLANT RESERVOIR HOSE
9. CONNECT RADIATOR HOSES 7. A/T:
CONNECT OIL COOLER HOSES
± 5S±FE ENGINECOOLING SYSTEMEG1±259

10. CONNECT ELECTRIC COOLING FAN CONNECTORS
11. CONNECT ENGINE COOLANT TEMPERATURE
SWITCH CONNECTOR TO FAN SHROUD
12. w/ CRUISE CONTROL SYSTEM:
INSTALL CRUISE CONTROL ACTUATOR COVER
13. FILL WITH ENGINE COOLANT
(See page EG1±241)
14. CONNECT NEGATIVE (±) TERMINAL CABLE TO
BATTERY
15. START ENGINE AND CHECK FOR LEAKS
16. A/T:
CHECK AUTOMATIC TRANSMISSION (A/T) FLUID
LEVEL
NOTICE: Do not overfill.
± 5S±FE ENGINECOOLING SYSTEMEG1±260