Stalling TOYOTA CAMRY 2000 Service Service Manual

Pins used in the system circuit.
Occupied positions, but not
applicable to the system circuit.
Unoccupied positions.
The pins shown are only for the highest grade, or only include those in the specification.
Junction Connector
Short Terminal Same ColorJunction connector (code: J1 to J40) in this manual include a short
terminal which is connected to a number of wire harnesses. Always
perform inspection with the short terminal installed. (When
installing the wire harnesses, the harnesses can be connected to
any position within the short terminal grouping. Accordingly, in
other vehicles, the same position in the short terminal may be
connected to a wire harness from a different part.)
Wire harness sharing the same short terminal grouping have the
same color.
HINT :
B
[O]: Explains the system outline.
[P]: Indicates values or explains the function for reference during troubleshooting.
[Q]: Indicates the reference page showing the position on the vehicle of the parts in the system circuit.
Example : Part ºL4º (Light Failure Sensor) is on page 36 of the manual.
*The letter in the code is from the first letter of the part, and the number indicates its order in parts
starting with that letter.
Example : L 4
Parts is 4th in order
Light Failure Sensor
[R]: Indicates the reference page showing the position on the vehicle of Relay Block Connectors in the system circuit.
Example : Connector º1º is described on page 18 of this manual and is installed on the left side of the instrument
panel.
[S]: Indicates the reference page showing the position on the vehicle of J/B and Wire Harness in the system circuit.
Example : Connector º3Cº connects the Instrument Panel Wire and J/B No.3. It is described on page 22 of this
manual, and is installed on the instrument panel left side.
[T]: Indicates the reference page describing the wiring harness and wiring harness connector (the female wiring
harness is shown first, followed by the male wiring harness).
Example : Connector ºIE1º connects the floor wire (female) and Instrument panel wire (male). It is described on
page 42 of this manual, and is installed on the left side kick panel.
[U]: Indicates the reference page showing the position of the ground points on the vehicle.
Example : Ground point ºBOº is described on page 50 of this manual and is installed on the back panel center.
[V]: Indicates the reference page showing the position of the splice points on the vehicle.
Example : Splice point ºI5º is on the Cowl Wire Harness and is described on page 44 of this manual.
[W]: Indicates connector to be connected to a part (the numeral indicates the pin No.) Explanation of pin use.
[X]: Connector Color
Connectors not indicated are milky white in color.

CH0086
Correct Wrong
AC0LM±02
N17028
Generator
Crankshaft Pulley
Compressor
N01881
DENSOBorroughs AC±16
± AIR CONDITIONINGDRIVE BELT
2498 Author: Date:
DRIVE BELT
ON±VEHICLE INSPECTION
1. INSPECT DRIVE BELT'S INSTALLATION CONDITION
Check that the drive belt fits properly in the ribbed grooves.
2. INSPECT DRIVE BELT TENSION
Using a belt tension gauge, check the drive belt tension.
Drive belt tension:
New belt: 165 ± 26 lbf
Used belt: 110 ± 11 lbf
HINT:

ºNew beltº refers to a belt which has been used less than
5 minutes on a running engine.

ºUsed beltº refers to a belt which has been used on a run-
ning engine for 5 minutes or more.

After installing the drive belt, check that it fits properly in
the ribbed grooves.

N20283
N20245
Pin
Pin AC±32
± AIR CONDITIONINGAIR CONDITIONING UNIT
2514 Author: Date:
(e) Lubricate 2 new O±rings with compressor oil and install
the expansion valve.
(f) Install the expansion valve with the tubes to evaporator
with the 2 bolts.
Torque: 5.4 N´m (55 kgf´cm, 48 in.´lbf)
NOTICE:
When installing the expansion valve, take care so that the
packing is not jammed with the evaporator.
(g) Peel off the remaining packing paper and apply the pack-
ing to expansion valve.
4. INSTALL HEATER RADIATOR
(a) Install the heater radiator to heater case.
(b) Install the heater radiator pipe with 2 clips.
(c) Install the 3 clamps with the 3 screws.
5. INSTALL MODE SERVOMOTOR
(a) Install the servomotor with the 3 screws.
(b) Insert the drain of the plate to the pin and install plate.

AC0MO±02
N21046
N21045
N21044
± AIR CONDITIONINGEXPANSION VALVE
AC±61
2543 Author: Date:
INSTALLATION
1. INSTALL LIQUID TUBE AND SUCTION TUBE TO EX-
PANSION VALVE
HINT:
Lubricate 4 new O±rings with compressor oil and install the
tubes.
2. INSTALL NEW PACKING ON EXPANSION VALVE
(a) Cut off packing paper and peel off the packing paper, as
shown in the illustration.
HINT:
Leave the packing paper untaped on the tube side so that the
installing bolt hole for remains visible.
(b) Apply the packing on the expansion valve.
NOTICE:
Do not overtape the packing beyond the expansion valve
edge.

N20246
AC±62
± AIR CONDITIONINGEXPANSION VALVE
2544 Author: Date:
3. INSTALL EXPANSION VALVE
(a) Install the expnaion valve with the 2 bolts.
Torque: 5.4 N´m (55 kgf´cm, 48 in.´lbf)
NOTICE:
When installing the expansion valve, take care so that the
packing is not jammed with the evaporator.
HINT:
Lubricate 2 new O±rings with compressor oil and install O±rings
on the expansion valve.
(b) Peel off the remaing packing paper and apply the packing
to expansion valve.
4. INSTALL BLOWER UNIT (See page AC±38)
5. INSTALL GLOVE COMPARTMENT
(See page BO±81)
6. CONNECT LIQUID TUBE AND SUCTION TUBES TO
A/C UNIT (See page AC±33)
7. EVACUATE AIR FROM REFRIGERATION SYSTEM
AND CHARGE SYSTEM WITH REFRIGERANT
Specified amount: 800 ± 50 g (28.22 ± 1.76 oz.)
8. INSPECT FOR LEAKAGE OF REFRIGERANT
Using a gas leak detector, check for leakage of refrigerant.
If there is leakage, check the tightning torque at the joints.

AUTOMATIC TRANSAXLEOIL PUMP ±
AX±39
3. INSTALL STATOR SHAFT ONTO PUMP BODY
Align the stator shaft with each bolt hole.
4. TIGHTEN 11 STATOR SHAFT BOLTS
Torque: 10 N´m (100 kgf´cm, 7 ft´lbf)
5. INSTALL THRUST WASHER
(a) Coat the thrust washer with petroleum jelly.
(b) Align the tab of the washer with the hollow of the pump
body.
6. INSTALL 2 OIL SEAL RINGS ON OIL PUMP
Install 2 oil seal rings to the stator shaft groove, then snug
them down by squeezing their ends together.
NOTICE: Do not spread the ring ends too much.
HINT: After installing the oil seal rings, check that they
move smoothly.
7. CHECK PUMP DRIVE GEAR ROTATION
Turn the drive gear with screwdrivers and make sure that
it rotates smoothly.
NOTICE: Be careful not to damage the oil seal lip.

AUTOMATIC TRANSAXLEFORWARD CLUTCH ±
AX±46
(b) Remove the 2 O±rings from the piston.
6. IF NECESSARY, REMOVE OIL SEAL RINGS
Remove the 2 oil seal rings from the shaft.
FORWARD CLUTCH INSPECTION
1. INSPECT CLUTCH PISTON
(a) Check that the check ball is free by shaking the piston.
(b) Check that the valve does not leak by applying lowpres-
sure compressed air.
2. INSPECT DISCS, PLATES AND FLANGE
Check if the sliding surfaces of the discs, plates and
flange are worn or burnt. If necessary, replace them.
HINT:

If the lining of the disc is peeling off or discolored, or
even if a part of the printed numbers are defaced, re-
place all discs.

Before assembling new discs, soak them in ATF for
at least 15 minutes.
FORWARD CLUTCH ASSEMBLY
1. INSTALL OIL SEAL RINGS
Install the 2 oil seal rings to the shaft.
NOTICE: Do not spread the ring ends more than necessary.
HINT: After installing the oil seal rings, check that they
move smoothly.
AX0FC±02
AX0FD±02

AUTOMATIC TRANSAXLEOVERDRIVE UNIT ±
AX±74
OVERDRIVE CASE ASSEMBLY
1. INSTALL OIL SEAL RINGS ON OVERDRIVE CASE
Install the oil seal rings to the O/D case groove, then snug
them down by squeezing their ends together.
HINT: After installing the oil seal rings, check that they
move smoothly.
2. INS TALL C
0 ACCUMULATOR PISTON OF OVER-
DRIVE CLUTCH
(a) Install a new O±ring to the accumulator piston. Coat the
O±ring with ATF.
(b) Install the accumulator piston, 2 springs and plate.
(c) Install the snap ring with snap ring pliers.
OVERDRIVE BRAKE ASSEMBLY
1. INSTALL PISTON INTO DRUM
(a) Install the new O±rings to the piston. Coat the O±rings
with ATF.
(b) Press the piston into the drum, being careful not to dam-
age the O±rings.
2. INSTALL FLANGE, DISCS AND PLATES
(a) Install the flange, facing the flat end upward.
AX0G5±02
AX0G6±02

AT0953
SST
AX03J±01
AT3306
Hold
TurnLock
Free
Q04237
AX±26
± AUTOMATIC TRANSAXLE (A140E)TORQUE CONVERTER CLUTCH AND DRIVE PLATE
1919 Author: Date:
TORQUE CONVERTER CLUTCH
AND DRIVE PLATE
INSPECTION
1. INSPECT ONE±WAY CLUTCH
(a) Install SST into the inner race of the one±way clutch.
SST 09350±32014 (09351±32010)
(b) Install SST so that it fits in the notch of the converter hub
and outer race of the one±way clutch.
SST 09350±32014 (09351±32020)
(c) With the torque converter clutch standing on its side,the
clutch locks when turned counterclockwise, and rotates
freely and smoothly clockwise.
If necessary, clean the converter and retest the clutch. Replace
the converter clutch if the clutch still fails the test.
2. MEASURE DRIVE PLATE RUNOUT AND INSPECT
RING GEAR
Set up a dial indicator and measure the drive plate runout.
Maximum runout: 0.20 mm (0.0079 in.)
If the runout is not within the specification or if the ring gear is
damaged, replace the drive plate. If installing a new drive plate,
note the orientation of spacers and tighten the bolts.
Torque: 83 N´m (850 kgf´cm, 61 ft´lbf)

AUTOMATIC TRANSAXLEOIL PUMP ±
AX±40
2. INSTALL DRIVEN GEAR AND DRIVE GEAR
Make sure the top of the gears are facing upward.
3. INSTALL STATOR SHAFT TO PUMP BODY
(a) Align the stator shaft with each bolt hole.
(b) Torque the 11 bolts.
Torque: 10 N´m (100 kgf´cm, 7 ft´lbf)
4. INSTALL THRUST WASHER
(a) Coat the thrust washer with petroleum jelly.
(b) Align the tab of the washer with the hollow of the pump
body.
5. INSTALL OIL SEAL RINGS
Install the 2 oil seal rings to the stator shaft back side.
NOTICE: Do not spread the ring ends more than necessary.
HINT: After installing the oil seal rings, check that they
move smoothly.
6. CHECK PUMP DRIVE GEAR ROTATION
Turn the drive gear with 2 screwdrivers and make sure it
rotates smoothly.
NOTICE: Be careful not to damage the oil seal lip.