trouble shooting TOYOTA CAMRY 2000 Service Manual PDF

A07552
3
2
1Y
P
BRECM
1
1
7
9
22 J19
J/C
8
E8
E8
EBE8
E01 E9
E8
EJ/C
J28
J27
10
1V
6
2F From
BatteryB±Y VSV
for EVAP
2V±W
VSV for Vapor
Pressure
Sensor
9
Engine Room J/B No.2 B±Y
EFI II3
53
B±Y
VC
PTNK
E2
EVP
TPC5 V
E1
E01
2J 2A
2K
2
*1: w/o Immobiliser
*2: w/ Immobiliser
(*1) (*2)
MREL(*2)
E8
8
E9
3
E8
16
E10
7 Y Y Vapor Pressure Sensor
P P
BR BR
E
ID1 ID1
1
V V
B±Y
B±W B±W
II4 II4
5
ID1
ID1
ID1
6 5
237
8
II4 II4
II2
(*1) (*2)(*1) (*2)
W±B
B±Y12
BB
B±Y
12
7 4
EFI Relay J27 J27B±Y
B
BJ/C
(*2) (*2)
B±R(*1)From
Ignition SW
± DIAGNOSTICSENGINE (5S±FE)
DI±123
358 Author: Date:
WIRING DIAGRAM
INSPECTION PROCEDURE
HINT:

If DTC P0441 (Evaporative Emission Control System Incorrect Purge Flow), P0446 (Evaporative
Emission Control System Vent Control Malfunction), P0450 (Evaporative Emission Control System
Pressure Sensor Malfunction) or P0451 is output after DTC P0440 (Evaporative Emission Control Sys-
tem Malfunction), first troubleshoot DTC P0441, P0446, P0450 or P0451. If no malfunction is detected,
troubleshoot DTC P0440 next.

Ask the customer whether, after the MIL came on, the customer found the fuel tank cap loose and tight-
ened it. Also ask the customer whether the fuel tank cap was loose when refuelling. If the fuel tank cap
was not loose, it was the cause of the DTC. If the fuel tank cap was not loose or if the customer was
not sure if it was loose, troubleshoot according to the following procedure.

Read freeze frame data using TOYOTA hand±held tester or OBD II scan tool. Because freeze frame
records the engine conditions when the malfunction is detected, when troubleshooting it is useful for
determining whether the vehicle was running or stopped, the engine warmed up or not, the air±fuel
ratio lean or rich, etc. at the time of the malfunction.

When the ENGINE RUN TIME in the freeze frame data is less than 200 seconds, carefully check the
VSV for EVAP, charcoal canister and vapor pressure sensor.

DI±130
± DIAGNOSTICSENGINE (5S±FE)
365 Author: Date:
DTC No.DTC Detecting ConditionTrouble Area
P0441
Pressure in the charcoal canister does not drop during purge
control
(2 trip detection logic)
P0441During purge cut±off, pressure in charcoal canister is very low
compared with atmospheric pressure
(2 trip detection logic)

Open or short in VSV circuit for vapor pressure sensor

VSV for vapor pressure sensor
When VSV for vapor pressure sensor is OFF, ECM judges that
there is no continuity between vapor pressure sensor and
charcoal canister
(2 trip detection logic)
Open or short in vapor pressure sensor circuit

Vapor pressure sensor

Open or short in VSV circuit for EVAP

VSV for EVAP

Vacuum hose cracks hole blocked damaged or
P0446
When VSV for vapor pressure sensor is ON, ECM judges that
there is no continuity between vapor pressure sensor and fuel
tank
(2 trip detection logic)
Vacuum hose cracks, hole, blocked, damaged or
disconnected ((1), (4), (5) holed (6) and (7) in fig. 1)

Charcoal canister cracked, holed or damaged

Fuel tank over fill check valve cracked or damaged
After purge cut off operates, pressure in charcoal canister is
maintained at atmospheric pressure
(2 trip detection logic)
WIRING DIAGRAM
Refer to DTC P0440 (Evaporative Emission Control System Malfunction) on page DI±122.
INSPECTION PROCEDURE
TOYOTA hand±held tester:
HINT:

If DTC P0441 (Evaporative Emission Control System Incorrect Purge Flow), P0446 (Evaporative
Emission Control System Vent Control Malfunction), P0450 (Evaporative Emission Control System
Pressure Sensor Malfunction) or P0451 is output after DTC P0440 (Evaporative Emission Control Sys-
tem Malfunction), first troubleshoot DTC P0441, P0446, P0450 or P0451. If no malfunction is detected,
troubleshoot DTC P0440 next.

Read freeze frame data using TOYOTA hand±held tester or OBD II scan tool. Because freeze frame
records the engine conditions when the malfunction is detected, when troubleshooting it is useful for
determining whether the vehicle was running or stopped, the engine warmed up or not, the air±fuel
ratio lean or rich, etc. at the time of the malfunction.

When the ENGINE RUN TIME in the freeze frame data is less than 200 seconds, carefully check the
VSV for EVAP, charcoal canister and vapor pressure sensor.

± DIAGNOSTICSENGINE (5S±FE)
DI±143
378 Author: Date:
DTC No.DTC Detecting ConditionTrouble Area
P0450
10 seconds or more after engine starting codition (a) or (b)
continues for 7 seconds or more:
(2 trip detection logic)
(a) vapor pressure sensor value < ±4 kpa (±30 mmHg,
±1.0 in.Hg)
(b) Vapor pressure sensor value
2.1 kpa (±15 mmHg,
0.4 in.Hg)

Open or short in vapor pressure sensor circuit

Vapor pressure sensor

ECM
F l t k fill h k l k d d d
P0451
Vapor pressure sensor output extremely changes under condi-
tions of (a), (b) and (c):
(2 trip detection logic)
(a) Vehicle speed: 0 km/h (0 mph)
(b) Engine speed: idling
(c) VSV for vapor pressure sensor is ON
Fuel tank over fill check valve cracked or damaged.
WIRING DIAGRAM
Refer to DTC P0440 (Evaporative Emission Control System Malfunction) on page DI±122.
INSPECTION PROCEDURE
HINT:

If DTC P0441 (Evaporative Emission Control System Incorrect Purge Flow), P0446 (Evaporative
Emission Control System Vent Control Malfunction), P0450 (Evaporative Emission Control System
Pressure Sensor Malfunction) or P0451 is output after DTC P0440 (Evaporative Emission Control Sys-
tem Malfunction), first troubleshoot DTC P0441, P0446, P0450 or P0451. If no malfunction is detected,
troubleshoot DTC P0440 next.

Read freeze frame data using TOYOTA hand±held tester or OBD II scan tool. Because freeze frame
records the engine conditions when the malfunction is detected, when troubleshooting it is useful for
determining whether the vehicle was running or stopped, the engine warmed up or not, the air±fuel
ratio lean or rich, etc. at the time of the malfunction.

When the ENGINE RUN TIME in the freeze frame data is less than 200 seconds, carefully check the
VSV for EVAP, charcoal canister and vapor pressure sensor.
1 Check voltage between terminals VC and E2 of ECM connector
(See page DI±122, step 9).
NG Check and replace ECM (See page IN±31).
OK

DI±146
± DIAGNOSTICSENGINE (5S±FE)
381 Author: Date:
INSPECTION PROCEDURE
HINT:
Read freeze frame data using TOYOTA hand±held tester or OBD II scan tool. Because freeze frame records
the engine conditions when the malfunction is detected, when troubleshooting it is useful for determining
whether the vehicle was running or stopped, the engine warmed up or not, the air±fuel ratio lean or rich, etc.
at the time of the malfunction.
1 Check operation of speedometer.
CHECK:
Drive the vehicle and check if the operation of the speedmeter in the combination meter is normal.
HINT:
The vehicle speed sensor is operating normally if the speedometer display is normal.
NG Check speedometer circuit. See combination
meter troubleshooting (See page BE±2).
OK

± DIAGNOSTICSENGINE (5S±FE)
DI±149
384 Author: Date:
INSPECTION PROCEDURE
HINT:
Read freeze frame data using TOYOTA hand±held tester or OBD II scan tool. Because freeze frame records
the engine conditions when the malfunction is detected, when troubleshooting it is useful for determining
whether the vehicle was running or stopped, the engine warmed up or not, the air±fuel ratio lean or rich, etc.
at the time of the malfunction.
1 Check idle speed.
PREPARATION:
(a) Warm up the engine to normal operating temperature.
(b) Switch off all the accessories.
(c) Switch off the air conditioning.
(d) Shift the transmission into N or neutral position.
(e) Connect the OBD II scan tool or TOYOTA hand±held tester to the DLC3 on the vehicle.
(f) Using SST, connect terminals TE1 and E1 of the DLC1.
CHECK:
Check the difference of engine speed between the ones less than 5 sec. and more than 5 sec. after connect-
ing terminals TE1 and E1 of the DLC1.
OK:
Difference of engine speed: More than 100 rpm
OK Go to step 6.
NG

A00364
Vehicle Speed
60 ~ 120 km/h
(38 ~ 75 mph)
Idling
IG SW OFF
3 ~ 5 min.
Time
(1)(2)(4)
(3)
± DIAGNOSTICSENGINE (5S±FE)
DI±153
388 Author: Date:
CONFIRMATION DRIVING PATTERN
(1) Connect the TOYOTA hand±held tester to the DLC3.
(2) Switch the TOYOTA hand±held tester from normal mode to check mode (See page DI±3).
(3) Start the engine and warm it up with all accessory switches OFF.
(4) Drive the vehicle at 60 ~ 120 km/h (38 ~ 75 mph) and engine speed at 1,600 ~ 3,200 rpm for 3
~ 5 min.
HINT:
If a malfunction exists, the MIL will light up during step (4).
NOTICE:
If the conditions in this test are not strictly followed, detection of the malfunction will not be possible.
If you do not have a TOYOTA hand±held tester, turn the ignition switch OFF after performing steps
(3) and (4), then perform steps (3) and (4) again.
INSPECTION PROCEDURE
HINT:
Read freeze frame data using TOYOTA hand±held tester or OBD II scan tool. Because freeze frame records
the engine conditions when the malfunction is detected, when troubleshooting it is useful for determining
whether the vehicle was running or stopped, the engine warmed up or not, the air±fuel ratio lean or rich, etc.
at the time of the malfunction.
1 Are there any other codes (besides DTC P1130) being output?
YES Go to relevant DTC chart.
NO

± DIAGNOSTICSENGINE (5S±FE)
DI±157
392 Author: Date:
DTC P1133 A/F Sensor Circuit Response Malfunction
(Only for California Spec.)
CIRCUIT DESCRIPTION
Refer to DTC P0125 (Insufficient Coolant Temp. for Closed Loop Fuel Control (Only for California Spec.))
on page DI±61.
DTC No.DTC Detecting ConditionTrouble Area
P1133
After engine is warmed up, and during vehicle driving at en-
gine speed 1,600 rpm or more and vehicle speed 60 km/h (38
mph) or more, if response characteristic of A/F sensor be-
comes deteriorated
(2 trip detection logic)

A/F sensor
INSPECTION PROCEDURE
HINT:
Read freeze frame data using TOYOTA hand±held tester or OBD II scan tool. Because freeze frame records
the engine conditions when the malfunction is detected, when troubleshooting it is useful for determining
whether the vehicle was running or stopped, the engine warmed up or not, the air±fuel ratio lean or rich, etc.
at the time of the, malfunction.
1 Are there any other codes (besides DTC P1133) being output?
YES Go to relevant DTC chart.
NO
DI01E±06

A00430
HTAF (+) ON
± DIAGNOSTICSENGINE (5S±FE)
DI±161
396 Author: Date:
DTC P1135 A/F Sensor Heater Circuit Malfunction
(Only for California Spec.)
CIRCUIT DESCRIPTION
Refer to DTC P0125 (Insufficient Coolant Temp. for Closed Loop Fuel Control (Only for California Spec.))
on page DI±61.
DTC No.DTC Detecting ConditionTrouble Area
P1135
When heater operates, heater current exceeds 8 A
(2 trip detection logic)
Open or short in heater circuit of A/F sensor
A/F h tP1135Heater current of 0.25 A or less when heater operates
(2 trip detection logic)
A/F sensor heater

ECM
WIRING DIAGRAM
Refer to DTC P0125 (Insufficient Coolant Temp. for Closed Loop Fuel Control (Only for California Spec.))
on page DI±61.
INSPECTION PROCEDURE
HINT:
Read freeze frame data using TOYOTA hand±held tester or OBD II scan tool. Because freeze frame records
the engine conditions when the malfunction is detected, when troubleshooting it is useful for determining
whether the vehicle was running or stopped, the engine warmed up or not, the air±fuel ratio lean or rich, etc.
at the time of the malfunction.
1 Check voltage between terminal HTAF of ECM connector and body ground.
PREPARATION:
(a) Remove the glove compartment (See page SF±64).
(b) Turn the ignition switch ON.
CHECK:
Measure voltage between terminals HTAF of the ECM connec-
tor and body ground.
OK:
Voltage: 9 ~ 14 V
OK Check and replace ECM (See page IN±31).
NG
DI01F±05

A07122
IG Switch
B±R
BatteryEngine Room
J/B No.2
76B±R13
1II3B±R
B
BR
Spark Plug
Spark Plug
2
3 2
3 4
Tr2 Igniter
No.1
Ignition
Coil
No.1
FL Block
Y±R
BR
B
20
19
IGT2
Tr1
E9
E9
E9
W±R
IGT1
IGF5 V
Tr1
Ignition Coil
No.2
Igniter
No.2
AA A
EC
Tr2
W±R
B±R 5 51B 1K
Instrument
W±R
W±R
2L 2A
4 1
AM2B
F4 F6 1
1
B±G
MAIN FL
3 1
4
J/C J25
*1: w/o Immobiliser
*2: w/ Immobiliser(*1) (*2)
ECM
E9 23
E9 22
E9 17
(*1) (*2)
W±R
Panel J/BB
B
BR
BR J19
J/C
DI±164
± DIAGNOSTICSENGINE (5S±FE)
399 Author: Date:
WIRING DIAGRAM
INSPECTION PROCEDURE
HINT:

If DTC P1300 is displayed, check ignition coil No.1 circuit.

If DTC P1300 is displayed, check ignition coil No.2 circuit.

Read freeze frame data using TOYOTA hand±held tester or OBD II scan tool. Because freeze frame
records the engine conditions when the malfunction is detected, when troubleshooting it is useful for
determining whether the vehicle was running or stopped, the engine warmed up or not, the air±fuel
ratio lean or rich, etc. at the time of the malfunction.
1 Check for spark plug and spark of misifining cylinder (See page DI±89).
NG Go to step 4.
OK
2 Check for open and short in harness and connector in IGF signal circuit between
ECM and ignition coils (See page IN±31).
NG Repair or replace harness or connector.
OK

± DIAGNOSTICSENGINE (5S±FE)
DI±171
406 Author: Date:
INSPECTION PROCEDURE
HINT:
Read freeze frame data using TOYOTA hand±held tester or OBD II scan tool. Because freeze frame records
the engine conditions when the malfunction is detected, when troubleshooting it is useful for determining
whether the vehicle was running or stopped, the engine warmed up or not, the air±fuel ratio lean or rich, etc.
at the time of the malfunction.
1 Check operation of stop light.
PREPARATION:
Check if the stop lights go on and off normally when the brake pedal is operated and released.
NG Check and repair stop light circuit
(See page BE±37).
OK