trouble shooting TOYOTA CAMRY 2000 Service Service Manual

± DIAGNOSTICSENGINE (5S±FE)
DI±47
282 Author: Date:
DTC P0116 Engine Coolant Temp. Circuit Range/
Performance Problem
CIRCUIT DESCRIPTION
Refer to DTC P0115 (Engine Coolant Temp. Circuit Malfunction) on page DI±41.
DTC No.DTC Detecting ConditionTrouble Area
If THW < ±7°C (19.4°F) or THA < ±7°C (19.4°F) 20 min. or
more after starting engine, engine coolant temp. sensor value
is 30°C (86°F)*1 20°C (48°F)*2 or less
(2 trip detection logic)
If THW ±7°C (19.4°F) and THA
±7°C (19.4°F) and 10°C
(50°F) at engine start, 5 min. or more after starting engine,
engine coolant temp. sensor value is 30°C (86°F)*1 20°C
(48°F)*2 or less
(2 trip detection logic)
P0116 If THW
10°C (50°F) and THA
10°C (50°F) at engine
start, 2 min. or more after starting engine, engine coolant temp.
sensor value is 30°C (86°F)*1 20°C (48°F)*2 or less
(2 trip detection logic)
Engine coolant temp. sensor

Cooling system
When THW 35°C (95°F) and 60°C (140°F), THA

±6.7°C (19.9°F) when starting the engine, condition (a) and
(b) continues:
(a) Vehicle speed is changing (Not stable)
(b) Water temperature change is lower than 3°C (37.4°F) from
the water temperature since when sterting the engine
(2 trip detection logic)
*1: Except California Specification vehicles.
*2: Only for California Specification vehicles.
INSPECTION PROCEDURE
HINT:

If DTCs P0115 (Engine Coolant Temp. Circuit Malfunction) and P0116 (Engine Coolant Temp. Circuit
Range/Performance Problem) are output simultaneously, engine coolant temp. sensor circuit may be
open. Perform troubleshooting of DTC P0115 first.

Read freeze frame data using TOYOTA hand±held tester or OBD II scan tool. Because freeze frame
records the engine conditions when the malfunction is detected, when troubleshooting it is useful for
determining whether the vehicle was running or stopped, the engine warmed up or not, the air±fuel
ratio lean or rich, etc. at the time of the malfunction.
1 Are there any other codes (besides DTC P0116) being output?
YES Go to relevant DTC chart.
NO
DI00Q±05

A03595
Throttle Position Sensor
ECM
E8
E8 1
3
2Y
LG
BR1
11
9VC
VTA
E25 V
*1: w/o Immobiliser
*2: w/ Immobiliser(*2)
E8 E810
(*1)
DI±50
± DIAGNOSTICSENGINE (5S±FE)
285 Author: Date:
WIRING DIAGRAM
INSPECTION PROCEDURE
HINT:

If DTCs P0105 (Manifold Absolute Pressure/Barometric Pressure Circuit Malfunction), P0106 (Man-
ifold Absolute Pressure /Barometric Pressure Circuit Range/Performance Problem), P0110 (Intake Air
Temp. Circuit Malfunction), P0115 (Engine Coolant Temp. Circuit Malfunction) and P0120 (Throttle/
Pedal Position Sensor/Switch ºAº Circuit Malfunction) are output simultaneously, E2 (sensor ground)
may be open.

Read freeze frame data using TOYOTA hand±held tester or OBD II scan tool. Because freeze frame
records the engine conditions when the malfunction is detected, when troubleshooting it is useful for
determining whether the vehicle was running or stopped, the engine warmed up or not, the air±fuel
ratio lean or rich, etc. at the time of the malfunction.

DI±54
± DIAGNOSTICSENGINE (5S±FE)
289 Author: Date:
DTC P0121 Throttle/Pedal Position Sensor/Switch ºAº
Circuit Range/Performance Problem
CIRCUIT DESCRIPTION
Refer to DTC P0120 (Throttle/Pedal Position Sensor/Switch "A" Circuit Malfunction) on page DI±49.
DTC No.Detection ItemTrouble Area
P0121
After vehicle speed has been exceeded 30 km/h (19 mph)
even once, output value of throttle position sensor is out of
applicable range while vehicle speed between 30 km/h (19
mph) and 0 km/h (0 mph)
(2 trip detection logic)

Throttle position sensor
INSPECTION PROCEDURE
HINT:
Read freeze frame data using TOYOTA hand±held tester or OBD II scan tool. Because freeze frame records
the engine conditions when the malfunction is detected, when troubleshooting it is useful for determining
whether the vehicle was running or stopped, the engine warmed up or not, the air±fuel ratio lean or rich, etc.
at the time of the malfunction.
1 Are there any other codes (besides DTC P0121) being output?
YES Go to relevant DTC chart.
NO
Replace throttle position sensor.
DI00S±04

A03597
B±Y
FL
Block47
EFI
IGN
14 2
4 EFI
Relay
21
53
B±Y
BR
3
12 B
B
1
24 3 9
II3
J/CB
W±R
P±B
W
BG
P±B 56
2
5
1K
14
HT2 21 O 1W
E9E8
E9 E8
MAIN FLE8 1B
B 1ECMAF

OX2 HTAF
AF 1K
2F
E03 E1E04 A/F
Sensor
Engine Room R/B No.2
B±YJ19 J/C
2
1
II2II3
II3
EB
Heated
Oxygen
Sensor
(Bank 1
Sensor 2)
EC
Instrument
Panel J/B7
3 5
6
7
2L 2A
F611
F4
B±G
Battery B±R
2K
2J
W±B
3.3V
3.0V
AM2 B
W±R
J27
*1: w/o Immobiliser
*2: w/ Immobiliser
(*1)
(*2)
to Analog±Digital
Converter
E914 E8 13
(*1) (*2) J27
B±Y
B±Y
IG Switch
B±R
*3: California
(*6) (*3) (*6) (*3)
(*1)
2
MREL
E107
(*2)
EE
J27 J27
J/C
B BB±Y
II4
6
B±W(*2)
B±W(*2)
*5:TMC Made
*6:TMMK Made
L(*5)
(*3)
B±W(*5)
(*3)
BR
*4: Except California
DI±56
± DIAGNOSTICSENGINE (5S±FE)
291 Author: Date:
HINT:

After confirming DTC P0125, use the OBD II scan tool or TOYOTA hand-held tester to confirm voltage
output of A/F sensor from the CURRENT DATA.

The ECM controls the voltage of AF
and AF terminals of ECM to the fixed voltage. Therefore, it
is impossible to confirm the A/F sensor output voltage without OBD II scan tool or TOYOTA hand±held
tester.

OBD II scan tool (excluding TOYOTA hand±held tester) displays the one fifth of the A/F sensor output
voltage which is displayed on the TOYOTA hand±held tester.
WIRING DIAGRAM
INSPECTION PROCEDURE
HINT:

If the vehicle run out fuel, the air±fuel ratio is LEAN and DTC P0125 will be recorded.
The MIL then comes on.

Read freeze frame data using TOYOTA hand±held tester or OBD II scan tool. Because freeze frame
records the engine conditions when the malfunction is detected, when troubleshooting it is useful for
determining whether the vehicle was running or stopped, the engine warmed up or not, the air±fuel
ratio lean or rich, etc. at the time of the malfunction.

A03596
B±Y
Engine Room R/B No.2
Battery
IG Switch17
EFI
W±R7 7 2
5 EFI
Relay
5 3
24
W±BP±B
BR14 2314 2
3
9
II3
B±Y
B±Y
W±R B
W B±Y
B
BR6
128
25 1 2K
21 1KE8
E9
AM2
E8
E9ECM
OX1
OX2 HT1
HT2 1K 2JB±Y
J/C
1B
2F5 B±R
1W
Heated
Oxygen
Sensor
(Bank 1
Sensor 1)
II2
II3Heated
Oxygen
Sensor
(Bank 1
Sensor 2)E03
B J19 J/C
BBB
3
MAIN 2A 2L 4
F4 F6FL
Block
B±GP±B
J27 J27
1
EB
EC
6
IGN
E03 L±YE1
E1 Instrument
Panel J/B
11
B±R
*1: w/o Immobiliser
*2: w/ Immobiliser
(*2) (*1)
E9 14E8 E9 E85
1
13
(*2) (*1)(*1) (*2)(*1) (*2) (*3)
EB±Y
(*3) (*3)
(*1)FL
*3: Except California BII3
E
B±YJ27 J27
MREL
E10 B±W
II4
6
B±W(*2)
(*3)
7(*2)(*2)
BR BR
DI±62
± DIAGNOSTICSENGINE (5S±FE)
297 Author: Date:
HINT:
After confirming DTC P0125, use the OBD II scan tool or TOYOTA hand-held tester to confirm voltage output
of the heated oxygen sensor (bank 1 sensor 1) from the CURRENT DATA.
If voltage output of the heated oxygen sensor (bank 1 sensor 1) is 0 V, heated oxygen sensor (bank 1 sensor
1) circuit may be open or short.
WIRING DIAGRAM
INSPECTION PROCEDURE
HINT:

If the vehicle run out fuel, the air±fuel ratio is LEAN and DTC P0125 will be recorded.
The MIL then comes on.

Read freeze frame data using TOYOTA hand±held tester or OBD II scan tool. Because freeze frame
records the engine conditions when the malfunction is detected, when troubleshooting it is useful for
determining whether the vehicle was running or stopped, the engine warmed up or not, the air±fuel
ratio lean or rich, etc. at the time of the malfunction.

DI±64
± DIAGNOSTICSENGINE (5S±FE)
299 Author: Date:
4 Check whether misfire is occurred or not by monitoring DTC and data list.
NG Perform troubleshooting for misfire
(See page DI±163).
OK
5 Check air induction system (See page SF±1).
NG Repair or replace.
OK
6 Check EGR system (See page EC±12).
NG Repair EGR system.
OK
7 Check fuel pressure (See page SF±6).
NG Check and repair fuel pump, fuel pipe line and
filter (See page SF±1).
OK
8 Check injector injection (See page SF±23)
NG Replace injector.
OK

A01666
Vehicle speed
50 ~ 65 km/h
(31 ~ 40 mph)
Idling
IG SW OFF
(1)
1 ~ 3 min.1 min.Time
(2)(3)(4)
(5)
± DIAGNOSTICSENGINE (5S±FE)
DI±67
302 Author: Date:
CONFIRMATION DRIVING PATTERN
(1) Connect the TOYOTA hand±held tester to the DLC3.
(2) Switch the TOYOTA hand±held tester from normal mode to check mode (See page DI±3).
(3) Start the engine and warm it up with all accessory switches OFF.
(4) Drive the vehicle at 50 ~ 65 km/h (31 ~ 40 mph) for 1 ~ 3 min. to warm up the heated oxygen sensor.
(5) Let the engine idle for 1 min.
(6) Perform steps (3) to (5) three times.
HINT:
If a malfunction exists, the MIL will light up during step (6).
NOTICE:
If the conditions in this test are not strictly followed, detection of the malfunction will not be possible.
If you do not have a TOYOTA hand±held tester, turn the ignition switch OFF after performing steps
(3) to (6), then perform steps (3) to (6) again.
INSPECTION PROCEDURE
HINT:
Read freeze frame data using TOYOTA hand±held tester or OBD II scan tool. Because freeze frame records
the engine conditions when the malfunction is detected, when troubleshooting it is useful for determining
whether the vehicle was running or stopped, the engine warmed up or not, the air±fuel ratio lean or rich, etc.
at the time of the malfunction.
1 Are there any other codes (besides DTC P0130) being output?
YES Go to relevant DTC chart.
NO

± DIAGNOSTICSENGINE (5S±FE)
DI±71
306 Author: Date:
DTC P0133 Heated Oxygen Sensor Circuit Slow Re-
sponse (Bank 1 Sensor 1) (Ex. CA Spec.)
CIRCUIT DESCRIPTION
Refer to DTC P0125 (Insufficient Coolant Temp. for Closed Loop Fuel Control (Except California Spec.)) on
page DI±55.
DTC No.DTC Detecting ConditionTrouble Area
P0133
Response time for heated oxygen sensor's voltage output to
change from rich to lean, or from lean to rich, is 1 sec. or more
during idling after engine is warmed up
(2 trip detection logic)

Heated oxygen sensor

Fuel trim malfunction
HINT:
Sensor 1 refers to the sensor closer to the engine body.
INSPECTION PROCEDURE
HINT:
Read freeze frame data using TOYOTA hand±held tester or OBD II scantool. Because freeze frame records
the engine conditions when the malfunction is detected, when troubleshooting it is useful for determining
whether the vehicle was running or stopped, the engine warmed up or not, the air±fuel ratio lean or rich, etc.
at the time of the malfunction.
1 Are there any other codes (besides DTC P0133) being output?
YES Go to relevant DTC chart.
NO
DI4NF±01

± DIAGNOSTICSENGINE (5S±FE)
DI±75
310 Author: Date:
DTC P0135 Heated Oxygen Sensor Heater Circuit Mal-
function (Bank 1 Sensor 1) (Ex. CA Spec.)
DTC P0141 Heated Oxygen Sensor Heater Circuit
Malfunction (Bank 1 Sensor 2)
CIRCUIT DESCRIPTION
Refer to DTC P0125 (Insufficient Coolant Temp. for Closed Loop Fuel Control (Except California Spec.)) on
page DI±55.
DTC No.DTC Detecting ConditionTrouble Area
P0135
P0141When heater operates, heater current exceeds 2 A
(2 trip detection logic)
Open or short in heater circuit of heated oxygen sensor
Htd htP0135
P0141Heater current of 0.2 A or less when heater operates
(2 trip detection logic)
Heated oxygen sensor heater

ECM
HINT:

Sensor 1 refers to the sensor closer to the engine body.

Sensor 2 refers to the sensor farther away from the engine body.
WIRING DIAGRAM
Refer to DTC P0125 (Insufficient Coolant Temp. for Closed Loop Fuel Control (Except California Spec.)) on
page DI±55.
INSPECTION PROCEDURE
HINT:
Read freeze frame data using TOYOTA hand±held tester or OBD II scan tool. Because freeze frame records
the engine conditions when the malfunction is detected, when troubleshooting it is useful for determining
whether the vehicle was running or stopped, the engine warmed up or not, the air±fuel ratio lean or rich, etc.
at the time of the malfunction.
DI00X±04

± DIAGNOSTICSENGINE (5S±FE)
DI±77
312 Author: Date:
DTC P0136 Heated Oxygen Sensor Circuit Malfunction
(Bank 1 Sensor 2)
CIRCUIT DESCRIPTION
Refer to DTC P0125 (Insufficient Coolant Temp. for Closed Loop Fuel Control (Except California Spec.)) on
page DI±55.
DTC No.DTC Detecting ConditionTrouble Area
P0136
Voltage output of heated oxygen sensor remains at
0.45*
1/0.40*2 V or more, or 0.60*1/0.50*2 V or less when ve-
hicle is driven at 40 km/h (25 mph) or more after engine is
warmed up
*
1: for California Spec.
*
2: except California Spec.
(2 trip detection logic).

Heated oxygen sensor
HINT:
Sensor 2 refers to the sensor farther away from the engine body.
WIRING DIAGRAM
Refer to DTC P0125 (Insufficient Coolant Temp. for Closed Loop Fuel Control (Except California Spec.)) on
page DI±55.
INSPECTION PROCEDURE
HINT:
Read freeze frame data using TOYOTA hand±held tester or OBD II scan tool. Because freeze frame records
the engine conditions when the malfunction is detected, when troubleshooting it is useful for determining
whether the vehicle was running or stopped, the engine warmed up or not, the air±fuel ratio lean or rich, etc.
at the time of the malfunction.
1 Are there any other codes (besides DTC P0136) being output?
YES Go to relevant DTC chart.
NO
DI00Y±08