TOYOTA HIGHLANDER 2001 Service Repair Manual

BODY PANEL REPLACEMENT
F16729
POINT
1 If reusing the roof panel reinforcement, trim the hemming location using a disc sander, etc.
F16729A
REMOVALBP-71
ROOF PANEL (ASSY): w / Moon Roof
REPLACEMENT

BODY PANEL REPLACEMENT
F16730
POINT
1 Before temporarily installing the new parts, apply body sealer to the windshield header panel, roof panel rein-
forcement and back door opening frame.
HINT:
1) Apply just enough sealer for the new parts to make contact.
2 Bend the flange hem with a wooden hammer and dolly.
HINT:
1) Perform hemming three steps, being careful not to warp the panel.
BP-72
INSTALLATION

Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension
diagram. (See the body dimension diagram)

Inspect the fitting of the related parts around the new parts before welding. This affects the appearance of the
finish.

After welding, apply the polyurethane foam to the corresponding parts.

After welding, apply body sealer and under-coating to the corresponding parts.

After applying the top coat layer, apply anti-rust agent to the inside of the necked section structural weld spots.

BODY PANEL REPLACEMENT
F16727
F16727A
REMOVALBP-69
ROOF PANEL (ASSY): w / o Moon Roof
REPLACEMENT

BODY PANEL REPLACEMENT
F16728
POINT
1 Before temporarily installing the new parts, apply body sealer to the windshield header panel, roof panel rein-
forcement and back door opening frame.
HINT:
1) Apply just enough sealer for the new parts to make contact.
BP-70
INSTALLATION

Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension
diagram. (See the body dimension diagram)

Inspect the fitting of the related parts around the new parts before welding. This affects the appearance of the
finish.

After welding, apply the polyurethane foam to the corresponding parts.

After welding, apply body sealer and under-coating to the corresponding parts.

After applying the top coat layer, apply anti-rust agent to the inside of the necked section structural weld spots.

BODY PANEL REPLACEMENT
F16715
POINT
1 Remove the [A] at the same time.
PART NAME
[A] Quarter Inner Panel
F16715A
REMOVAL BP-54
ROOF SIDE INNER REAR PANEL (ASSY)
REPLACEMENT
With the back door opening trough and body lower back panel removed.

BODY PANEL REPLACEMENT
F16716
PART NAME
[A] Quarter Inner Panel
[C] Body Lower Back No.2 Reinforcement[B] Seat Belt Anchor No.1 Upper ReinforceBP-55
INSTALLATION

Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension
diagram. (See the body dimension diagram)

Inspect the fitting of the related parts around the new parts before welding. This affects the appearance of the
finish.

After welding, apply the polyurethane foam to the corresponding parts.

After welding, apply body sealer and under-coating to the corresponding parts.

After applying the top coat layer, apply anti-rust agent to the inside of the necked section structural weld spots.

'05 HIGHLANDER_U (L/O 0409)
2005 HIGHLANDER from Nov. '04 Prod. (OM48570U)
WE REALLY CARE ABOUT YOU
PLEASE BUCKLE UP
Toyota has made a special effort to encourage use of seat belts.
Toyota belts are:

Comfortable

Easy to use

Convenient
We encourage you to use your belts every time you drive.
U

031WC-01
03-36
- SERVICE SPECIFICATIONSREAR SUSPENSION
157 Author
: Date
:
2005 HIGHLANDER REPAIR MANUAL (RM1144U)
REAR SUSPENSION
SERVICE DATA
Rear wheel align-
Toe-in (total)
No.2 lower suspension arm length difference: FF
4WD
0
18'
12' (0.3

0.2
, 3
2 mm, 0.12
0.08 in.)
1.5 mm (0.06 in.) or less
1.0 mm (0.04 in.) or less
Rear wheel align
mentCamber
FF
4WD
Right-left error
-1°20' ± 45' (-1.33° ± 0.75°)
-0°45' ± 45' (-0.75° ± 0.75°)
45' (0.75°) or less
Rear SuspensionStabilizer link ball joint turning torque1.0 NVm (10 kgfVcm, 9 in.Vlbf) or less

F16739
1.5 mm (0.059 in.) 1.5
2.0 mm (0.059
0.079 in.) 2.0 mm (0.079 in.)
Thickness of Silencer Sheet
3.0 mm (0.118 in.) 2.0
5.0 mm (0.079
0.197 in.) 5.0 mm (0.197 in.)
PAINT
COATINGPC-9
SILENCER SHEET INSTALLATION AREAS

F46317
Instrument Panel J/BSkid Control ECU
with Actuator
F7
FL Block I15
Ignition SWPassenger Side J/B
4
1
FL MAIN IG1
Battery 4JS27BZ
630
B 1C 1DV8
VSC Warning
Buzzer ECU-IG
W8
1A AM1
W
2 710
ALT4M
1 AM1G
1C
2
11 2
BR-WIC420
Y G
4 2O
05-866
- DIAGNOSTICSABS WITH EBD & BA & TRAC & VSC SYSTEM
1056 Author
: Date
:
SKID CONTROL BUZZER CIRCUIT
CIRCUIT DESCRIPTION
The skid control buzzer sounds and Slip Indicator blinking during VSC operation.
WIRING DIAGRAM
INSPECTION PROCEDURE
HINT:
Start the inspection from step 1 when using the hand-held tester and start from step 2 when not using the
hand-held tester.
1 PERFORM ACTIVE TEST BY HAND-HELD TESTER(SKID CONTROL BUZZER)
(a) Connect the hand-held tester to the DLC3.
(b) Start the engine.
(c) Select the item ºVSC/BR WARN BUZº in the ACTIVE TEST and operate the skid control buzzer on
the hand-held tester.
ItemVehicle Condition / Test DetailsDiagnostic Note
VSC / BR WARN BUZTurns VSC / BRAKE warning buzzer ON / OFFBuzzer can be heard
(d) Check that skid control buzzer sounds by operating with the hand-held tester.
OK:
The skid control buzzer sounds in accordance with operation of the hand-held tester.
NG Go to step 2
OK
REPLACE ABS & TRACTION ACTUATOR ASSY (SEE PAGE 32-37)
05CDL-18