TOYOTA HIGHLANDER 2001 Service Repair Manual

2005 HIGHLANDER (EWD592U)
32
F RELAY LOCATIONS
: Passenger Side J/BRight Side of Grove Box (See Page 20)

2005 HIGHLANDER (EWD592U)
33
F
(Inner Circuit : See Page 37)

2005 HIGHLANDER (EWD592U)
34
F RELAY LOCATIONS
[Engine Room J/B Inner Circuit]

2005 HIGHLANDER (EWD592U)
35
F
[Instrument Panel J/B Inner Circuit]

2005 HIGHLANDER (EWD592U)
36
F RELAY LOCATIONS
[Center J/B Inner Circuit]

2005 HIGHLANDER (EWD592U)
37
F
[Passenger Side J/B Inner Circuit]

'05 HIGHLANDER_U (L/O 0409)
2005 HIGHLANDER from Nov. '04 Prod. (OM48570U)
You should know as much about the quality and
importance of proper maintenance of your new
vehicle as the people who built it.
The Toyota authorized Repair Manual
tells you how to maintain your vehicle and
enables you to correctly perform your own
maintenance.
The best way to keep your new vehicle in top
running order is to maintain it properly from
the moment you drive it off the showroom
floor.
The Toyota authorized Repair Manual is
packed with literally everything you need to
know to perform your own maintenance in
virtually every area of your new vehicle.

'05 HIGHLANDER_U (L/O 0409)
2005 HIGHLANDER from Nov. '04 Prod. (OM48570U)
Where to obtain the
Repair Manual
The repair manual for HIGHLANDER may be pur-
chased from any Toyota dealer or the Material Dis-
tribution Center. To purchase the repair manual,
please contact your Toyota dealer or call the Mate-
rial Distribution Center toll- free at
1- 800- 622- 2033.
Maintenance procedures for the engine,
chassis, body, electrical system, and more,
are clearly explained and illustrated.
Periodic maintenance and tune-up
Periodic maintenance and tune- up helps to prevent
small problems from growing into larger ones later on.
The repair manual outlines exactly what maintenance
is required and clearly explains how to do the work
yourself step- by- step.
Areas covered include such things as spark plug re-
placement, valve clearance adjustment and engine oil
and filter replacement.

BODY PANEL REPLACEMENT
F16770
75 mm (2.95 in.)
F16770A
REMOVAL BP-38
ROCKER PANEL (CUT)
REPLACEMENT

BODY PANEL REPLACEMENT
F16771
POINT
1 Inspect the fitting of the front door and rear door, etc., before welding, since this affects the appearance of the
finish.BP-39
INSTALLATION

Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension
diagram. (See the body dimension diagram)

Inspect the fitting of the related parts around the new parts before welding. This affects the appearance of the
finish.

After welding, apply the polyurethane foam to the corresponding parts.

After welding, apply body sealer and under-coating to the corresponding parts.

After applying the top coat layer, apply anti-rust agent to the inside of the necked section structural weld spots.