check engine TOYOTA HILUX 2020 (in English) Repair Manual

7009-1. Specifications
HILUX_OM_OM0K321E_(EE)
Diesel engine (except for EURO IV, V and VI models*1)
*1: EURO IV, V and VI are emission standards. If it is not clear that your vehi-
cle meets relevant standards, contact any authorized Toyota retailer or
Toyota authorized repairer, or any reliable repairer.
*2: The engine oil capacity is a reference quantity to be used when changing
the engine oil. Warm up and turn off the engine, wait more than 5 minutes,
and check the oil level on the dipstick.
■Engine oil selection
“Toyota Genuine Motor Oil” is used in your Toyota vehicle. Use
Toyota approved “Toyota Genuine Motor Oil” or equivalent to satisfy
the following grade and viscosity.
Oil grade: API CF-4, CF or ACEA B3, B4, B5 or JASO DL-0
Recommended viscosity (SAE):
SAE 5W-30 is the best choice
for good fuel economy and
good starting in cold weather.
If you use SAE 10W-30 or a
higher viscosity engine oil in
extremely low temperatures,
the engine may become difficult
to start, so SAE 5W-30 engine
oil is recommended.
Oil capacity
(Drain and refill —
reference*2)
With filter
Without filter
7.5 L (7.9 qt., 6.6 Imp.qt.)
7.0 L (7.4 qt., 6.2 Imp.qt.)
Preferred
Temperature range anticipated
before next oil change

7029-1. Specifications
HILUX_OM_OM0K321E_(EE)
Diesel engine (for EURO IV models*1)
*1: EURO IV is an emission standard. If it is not clear that your vehicle meets
relevant standards, contact any authorized Toyota retailer or Toyota autho-
rized repairer, or any reliable repairer.
*2: The engine oil capacity is a reference quantity to be used when changing
the engine oil. Warm up and turn off the engine, wait more than 5 minutes,
and check the oil level on the dipstick.
■Engine oil selection
“Toyota Genuine Motor Oil” is used in your Toyota vehicle. Use
Toyota approved “Toyota Genuine Motor Oil” or equivalent to sat-
isfy the following grade and viscosity.
Oil grade: API CF-4, CF or ACEA B3, B4, B5 or JASO DL-0
Recommended viscosity (SAE):
SAE 5W-30 is the best choice
for good fuel economy and
good starting in cold weather.
If you use SAE 10W-30 or a
higher viscosity engine oil in
extremely low temperatures,
the engine may become difficult
to start, so SAE 5W-30 engine
oil is recommended.
Oil capacity
(Drain and refill —
reference*2)
With filter
Without filter
7.5 L (7.9 qt., 6.6 Imp.qt.)
7.0 L (7.4 qt., 6.2 Imp.qt.)
Temperature range anticipated
before next oil change
Preferred

7049-1. Specifications
HILUX_OM_OM0K321E_(EE)
Diesel engine (for EURO V and VI models*1)
*1: EURO V and VI are emission standards. If it is not clear that your vehicle
meets relevant standards, contact any authorized Toyota retailer or Toyota
authorized repairer, or any reliable repairer.
*2: The engine oil capacity is a reference quantity to be used when changing
the engine oil. Warm up and turn off the engine, wait more than 5 minutes,
and check the oil level on the dipstick.
■Engine oil selection
“Toyota Genuine Motor Oil” is used in your Toyota vehicle. Toyota
recommends the use of approved “Toyota Genuine Motor Oil”.
Another motor oil of matching quality can also be used.
Oil grade: ACEA C2
Oil capacity
(Drain and refill 
reference*2)
With filterVehicles without water-cooled intercooler
7.5 L (7.9 qt., 6.6 Imp.qt.)
Vehicles with wate r-cooled intercooler
7.9 L (8.4 qt., 7.0 Imp.qt.)
Without filterVehicles without water-cooled intercooler
7.0 L (7.4 qt., 6.2 Imp.qt.)
Vehicles with wate r-cooled intercooler
7.4 L (7.8 qt., 6.5 Imp.qt.)
NOTICE
Using engine oil other than ACEA C2 may damage the catalytic converter.

7109-1. Specifications
HILUX_OM_OM0K321E_(EE)
*1: Minimum pedal clearance when depressed with a force of 490 N (50 kgf,
110 lbf) while the engine is running
*2: Parking brake lever travel when pulled up with a force of 200 N (20 kgf,
45 lbf)
*3: Without 205R16C tires
*4: With 205R16C tires
*1: Models made in Thailand*3
*2: With grease fitting only
*3: See “Checking your vehicle’s model” if you are not sure of which model
your vehicle is. ( P. 1 2 )
Brakes
Pedal
clearance*1
Left-hand
drive vehicles
Without
VSC
91 mm (3.6 in.)*3
92 mm (3.6 in.)*4
With VSC91 mm (3.6 in.)
Right-hand drive vehicles90 mm (3.5 in.)
Pedal free play1.0  6.0 mm
(0.04  0.24 in.)
Parking brake lever travel*27 9 clicks
Fluid type
SAE J1703 or FMVSS No.116
DOT 3 or SAE J1704 or FMVSS
No.116 DOT 4
Chassis lubrication
Propeller
shafts
Front (4WD
models)
SpiderLithium base chassis grease,
NLGI No.2
Slide
yoke*1
Molybdenum-disulfide lithium
base chassis grease, NLGI No.2
or lithium base chassis grease,
NLGI No.2
RearSpider*2Lithium base chassis grease,
NLGI No.2

7169-1. Specifications
HILUX_OM_OM0K321E_(EE)
■Use of ethanol blended gasoline in a gasoline engine
Toyota allows the use of ethanol blended gasoline where the ethanol content
is up to 10%. Make sure that the ethanol blended gasoline to be used has a
Research Octane Number that follows the above.
■ If you plan to drive in foreign countries (vehicles with DPF system)
Low sulfur diesel fuel may not be avai lable, so please check the availability
with your distributor.
■ If your engine knocks
● Consult any authorized Toyota retailer or Toyota authorized repairer, or any
reliable repairer.
● You may occasionally notice light knocking for a short time while accelerat-
ing or driving uphill. This is normal and there is no need for concern.
NOTICE
■ Notice on gasoline fuel quality
● Do not use improper fuels. If improper fuels are used, the engine will be
damaged.
● Do not use gasoline with metallic additives, for example manganese, iron
or lead, otherwise it may cause damage on your engine or emission con-
trol system.
● Do not add aftermarket fuel additives which contain metallic additives.
● Do not use the methanol blended gasoline such as M15, M85, M100. The
use of gasoline containing methanol may cause engine damage or failure.
● Bioethanol fuel sold under names such as “E50” or “E85” and fuel contain-
ing a large amount of ethanol should not be used. Your vehicle can use
gasoline mixed with 10% max ethanol. The use of fuel with more than 10%
ethanol content (E10) will damage the vehicle’s fuel system. You must
ensure that refueling is carried out only from a source where fuel specifica-
tion and quality can be guaranteed. In case of any doubt, ask any autho-
rized Toyota retailer or Toyota authorized repairer, or any reliable repairer.
■ Notice on diesel fuel quality
● Do not use improper fuels. If improper fuels are used, the engine will be
damaged.
● EU area: FAME (Fatty Acid Methyl Ester) fuel sold under names such as
“B30” or “B100” and fuel containing a large amount of FAME should not be
used. The use of these fuels will damage the vehicle’s fuel system. In case
of any doubt, ask any authorized Toyota retailer or Toyota authorized
repairer, or any reliable repairer.

728What to do if... (Troubleshooting)
HILUX_OM_OM0K321E_(EE)
What to do if... (Troubleshooting)
●If you lose your keys or mechanical keys, new genuine keys or mechanical
keys can be made by any authorized Toyota retailer or Toyota authorized
repairer, or any reliable repairer. ( P. 168)
●Vehicles with smart entry & start system:
If you lose your electronic keys, the risk of vehicle theft increases signifi-
cantly. Contact any authorized Toyota retailer or Toyota authorized
repairer, or any reliable repairer immediately. ( P. 187)
●Is the key battery weak or depleted? (P. 599)
●Vehicles with smart entry & start system:
Is the engine switch in IGNITION ON mode?
When locking the doors, turn the engine switch off. ( P. 288)
●Vehicles with smart entry & start system:
Is the electronic key left inside the vehicle?
When locking the doors, make sure that you have the electronic key on
your person.
●The function may not operate properly due to the condition of the radio
wave. ( P. 193, 201)
●Is the rear door child-protector lock set?
The rear door cannot be opened from inside the vehicle when the lock is
set. Open the rear door from outside and then unlock the rear door child-
protector lock. ( P. 191)
If you have a problem, check the following before contacting any
authorized Toyota retailer or Toyota authorized repairer, or any
reliable repairer.
The doors cannot be locked, unlocked, opened or closed
You lose your keys
The doors cannot be locked or unlocked
The rear door cannot be opened
(vehicles with rear door child-protector lock)

735Alphabetical index
HILUX_OM_OM0K321E_(EE)
Driving
Break-in tips .......................... 257
Correct posture ....................... 40
Procedures............................ 254
Winter drive tips .................... 438
Dynamic radar cruise
control .................................... 367
Function ................................ 367
Warning message ................. 643
Eco Driving Indicator....... 138, 140
Emergency flashers................. 624
Electronic key
If the electronic key does
not operate properly ........... 668
Replacing the battery ............ 599
Emergency, in case of
If a warning buzzer
sounds ................................ 634
If a warning light turns on ...... 634
If the electronic key does
not operate properly ........... 668
If the engine will not start ...... 666
If the vehicle battery is
discharged .......................... 672
If you have a flat tire.............. 649
If you lose your keys ............. 168
If you run out of fuel and
the engine stalls.................. 682
If you think something is
wrong .................................. 632
If your vehicle becomes
stuck ................................... 683
If your vehicle has to be
stopped in an
emergency.......................... 625
If your vehicle needs to be
towed .................................. 627
If your vehicle overheats ....... 678
Engine
“ACC” position ...................... 283
Compartment ........................ 570
Engine switch................ 282, 285
Hood ..................................... 568
How to start the
engine......................... 282, 285
Identification number ............ 693
If the engine will not start ...... 666
If you run out of fuel and the
engine stalls ....................... 682
If your vehicle has to be
stopped in an
emergency.......................... 625
Ignition switch
(engine switch) ........... 282, 285
Overheating .......................... 678
Engine coolant
Capacity ................................ 706
Checking ............................... 576
Preparing and checking
before winter....................... 438
Engine coolant
temperature gauge ................ 144
Engine immobilizer system .... 105
Engine oil
Capacity ................................ 696
Checking ............................... 573
Oil level warning light ............ 639
Oil pressure warning light ..... 634
Preparing and checking
before winter....................... 438
Engine oil maintenance
data ......................................... 575
E

737Alphabetical index
HILUX_OM_OM0K321E_(EE)
Gauges...................................... 142
Glove box ................................. 541
Grocery bag hooks .................. 552
Hands-free system
(for cellular phone)*.............. 481
Head restraints......................... 239
Headlights ................................ 308
Light switch ........................... 308
Replacing light bulbs ............. 609
Wattage................................. 714
Heated steering wheel ............. 535
Heaters
Automatic air conditioning
system ................................ 526
Heated steering wheel .......... 535
Manual air conditioning
system ................................ 518
Seat heaters.......................... 535
Outside rear view mirrors ...... 528
High mounted stoplight
Replacing .............................. 620
Hill-start assist control ............ 422
Hood.......................................... 568
Hooks
Coat hooks ............................ 553
Grocery bag hooks................ 552
Retaining hooks (floor mat) ..... 38
Horn .......................................... 243
Identification
Engine................................... 693
Vehicle .................................. 691
Ignition switch (engine
switch) ............................ 282, 285
Auto power off function ......... 289
Changing the engine
switch modes...................... 288
Changing the engine
switch position .................... 283
If your vehicle has to be
stopped in an
emergency.......................... 625
Starting the engine........ 282, 285
Ignition switch light
(engine switch light) ............. 537
Illuminated entry system ........ 539
Immobilizer system ................. 105
Indicators ................................. 134
Initialization
Engine oil maintenance
data .................................... 575
Item to initialize ..................... 726
Inside rear view mirror ............ 244
Instrument panel light
control .................................... 144
Intercooler ................................ 577
Intercooler coolant
Capacity ................................ 706
Checking ............................... 576
Preparing and checking
before winter....................... 438
Interior lights............................ 537
Switch ................................... 538
Wattage ................................ 714
G
H
I
*: Refer to “Navigation and multimedia system Owner’s manual”.

742Alphabetical index
HILUX_OM_OM0K321E_(EE)
Tachometer .............................. 143
Tailgate ..................................... 195
Tail lights
Light switch ........................... 308
Replacing light bulbs ............. 618
Wattage................................. 714
Talk switch*
Telephone switches*.............. 486
Theft deterrent system
Alarm..................................... 129
Engine immobilizer system ... 105
Tire inflation pressure
Maintenance data ................. 711
Tires .......................................... 590
Chains ................................... 439
Checking ............................... 590
If you have a flat tire.............. 649
Inflation pressure .......... 593, 711
Replacing .............................. 649
Rotating tires ......................... 591
Size ....................................... 711
Snow tires ............................. 438
Spare tire .............................. 649
Tools ......................................... 652
Towing
Emergency towing ................ 627
Towing hook.......................... 629
Trailer towing ................ 268, 269
Toyota Safety Sense................ 325
Traction control ....................... 422
Trailer towing ................... 268, 269
Transmission
Automatic transmission ......... 293
If the shift lever cannot be
shifted from P ..................... 298
Manual transmission ............. 300
TRC (Traction Control) ............ 422
Trip information ............... 148, 153
Trip meters ............................... 144
Turn signal lights
Replacing light
bulbs................... 612, 618, 620
Turn signal lever ................... 306
Wattage ................................ 714
USB memory ............................ 473
USB port*................................. 447
Valet key ................................... 164
Vanity mirror ............................ 548
Vehicle data recording .............. 10
Vehicle identification
number ................................... 691
Vehicle Stability Control
(VSC) ...................................... 422
VSC (Vehicle Stability
Control) .................................. 422
Warning buzzers
Fuel filter ............................... 637
Key reminder ........................ 284
Pre-collision braking ............. 340
Seat belt reminder ................ 638
T
U
V
W

743Alphabetical index
HILUX_OM_OM0K321E_(EE)
Warning lights
ABS ....................................... 635
Brake Override system ......... 637
Brake system ........................ 634
Charging system ................... 634
DPF system .......................... 637
Electronic engine control
system ................................ 635
Four-wheel drive system ....... 636
Fuel system........................... 637
Go to service ......................... 639
LDA (Lane Departure Alert
with Yaw Assist Function)... 638
Low AdBlue™ ....................... 639
Low engine oil level............... 639
Low engine oil pressure ........ 634
Low fuel level ........................ 638
Malfunction indicator lamp .... 635
Master warning light .............. 639
Open door ............................. 638
Parking brake ........................ 639
PCS (Pre-Collision
System) .............................. 638
Seat belt reminder light ......... 638
Slip indicator ......................... 636
SRS....................................... 635
Washer
Checking ............................... 582
Preparing and checking
before winter....................... 438
Switch ................................... 318
Washing and waxing ............... 556
Weights..................................... 688
Wheels ...................................... 595
Replacing wheels.................. 649
Size ....................................... 711
Window glasses....................... 248
Window lock switch ................ 249
Windows
Power windows ..................... 248
Rear window
defogger ..................... 519, 528
Washer ................................. 318
Windshield wiper
de-icer ............................ 520, 528
Windshield wipers
Intermittent windshield
wipers ................................. 318
Winter driving tips ................... 438
Wireless communication ........ 481
Wireless remote control
key .......................................... 166
Locking/Unlocking................. 166
Replacing the battery ............ 599
WMA disc*............................... 455
*: Refer to “Navigation and multimedia system Owner’s manual”.