manual transmission TOYOTA HILUX 2021 (in English) Workshop Manual

637
9
9-1. Specifications
Vehicle specifications
HILUX_OM_OM0K513E_(EE)
*: Your Toyota vehicle is filled with “Toyota Genuine Transfer Gear oil LF” at
the factory. Use Toyota approved “Toyota Genuine Transfer Gear oil LF” or
an equivalent oil of matching quality that satisfies the above specifications.
Please contact any authorized Toyota retailer or Toyota authorized
repairer, or any reliable repairer for further details.
*1: Your Toyota vehicle is filled with “Toyota Genuine Differential Gear Oil” at
the factory. Use Toyota approved “Toyota Genuine Differential Gear Oil” or
an equivalent oil of matching quality that satisfies the above specifications.
Please contact any authorized Toyota retailer or Toyota authorized
repairer, or any reliable repairer for further details.
*2: Models made in Thailand*4
*3: Models made in South Africa*4
*4: See “Checking your vehicle’s model” if you are not sure of which model
your vehicle is. ( P. 1 2 )
Transfer (4WD models)
Oil capacity1.0 L (1.1 qt., 0.9 Imp.qt.)
Oil type*Toyota Genuine Transfer Gear oil LF or
equivalent
Recommended oil viscositySAE 75W
Differential
Oil
capacity
Front
(4WD
models)
Without A.D.D.1.45 L (1.53 qt., 1.28 Imp.qt.)
With A.D.D.1.60 L (1.69 qt., 1.41 Imp.qt.)
Rear
Without rear differ-
ential lock system
3.65 L (3.86 qt., 3.21 Imp.qt.)*2
3.75 L (3.96 qt., 3.30 Imp.qt.)*3
With rear differential
lock system3.60 L (3.80 qt., 3.17 Imp.qt.)
Oil type*1 and oil viscosity
Toyota Genuine Differential
gear oil LT 75W-85 GL-5 or
equivalent
Clutch (vehicles with manual transmission)
Pedal free play 5  15 mm (0.2  0.6 in.)
Fluid type SAE J1703 or FMVSS No.116 DOT 3 or
SAE J1704 or FMVSS No.116 DOT 4

657What to do if... (Troubleshooting)
HILUX_OM_OM0K513E_(EE)
OVehicles with manual transmission:
Do you turn the key with the clutch pedal depressed firmly? ( P. 220)
OVehicles with automatic transmission:
Is the shift lever in P? ( P. 2 2 0 )
OIs the steering wheel unlocked? (P. 222)
OIs the battery discharged? (P. 604)
ODid you press the engine switch while firmly depressing the brake pedal?
( P. 223)
OVehicles with automatic transmission:
Is the shift lever in P? ( P. 2 2 3 )
OIs the electronic key anywhere detectable inside the vehicle? (P. 164)
OIs the steering wheel unlocked? (P. 228)
OIs the electronic key battery weak or depleted?
In this case, the engine can be started in a temporary way. ( P. 601)
OIs the battery discharged? (P. 604)
OVehicles without smart entry & start system:
Is the engine switch in the “ON” position?
If you cannot release the shift lever by depressing the brake pedal with the
engine switch in the “ON” position: P. 237
OVehicles with smart entry & start system:
Is the engine switch in IGNITION ON mode?
If you cannot release the shift lever by depressing the brake pedal with the
engine switch in IGNITION ON mode: P. 237
If you think something is wrong
The engine does not start
(vehicles without smart entry & start system)
The engine does not start
(vehicles with smart entry & start system)
The shift lever cannot be shifted from P even if you depress
the brake pedal (vehicles with automatic transmission)

661Alphabetical index
HILUX_OM_OM0K513E_(EE)
Automatic air conditioning
system
Air conditioning filter.............. 514
Automatic air conditioning
system ................................ 441
Automatic disconnecting
differential .............................. 331
Automatic light
control system ....................... 252
Automatic transmission .......... 231
If the shift lever cannot be
shifted from P ..................... 237
AUX port ................................... 407
Auxiliary boxes ........................ 460
Back-up lights
Replacing light bulbs ..... 542, 549
Wattage................................. 642
Battery
Battery checking ................... 494
If the vehicle battery is
discharged .......................... 604
Preparing and checking
before winter....................... 374
Warning light ......................... 566
Bluetooth®*.............................. 430
Audio system ........................ 424
Hands-free system
(for cellular phone).............. 408
Registering/removing a
Bluetooth® device ............... 415
Selecting a Bluetooth®
device ................................. 415
Wireless
communication ................... 408
Bluetooth® audio*................... 408
Bluetooth® phone*.................. 408
Deleting the call history......... 420
Making a call ......................... 426
Managing the contacts.......... 419
Phone settings ...................... 419
Receiving a call..................... 427
Speaking on the phone ......... 426
Bottle holders .......................... 459
Brake
Fluid ...................................... 638
Override system warning
light..................................... 569
Parking brake........................ 247
Warning light ......................... 566
Brake assist ............................. 355
Break-in tips ............................. 196
Brightness control
Instrument panel light
control................................. 132
Care
Exterior ................................. 472
Interior................................... 476
Seat belts .............................. 477
Wheels .................................. 473
CD player .................................. 387
Chains....................................... 375
Child restraint system ............... 65
Child restraint system
installation method ............... 89
Fixed with a seat belt .............. 90
Fixed with an ISOFIX lower
anchorage ............................ 92
Points to remember ................ 66
Riding with children................. 64
Using a top tether
anchorage ............................ 95
B
C
*: Refer to “Navigation and multimedia system Owner’s manual” or
“Multimedia Owner’s Manual”.

666Alphabetical index
HILUX_OM_OM0K513E_(EE)
Jack
Vehicle-equipped jack ........... 582
Jack handle .............................. 587
Jam protection function
Power windows ..................... 186
Keyless entry
Smart entry & start system.... 153
Wireless remote control ........ 149
Keys .......................................... 148
Electronic key........................ 148
Engine switch ........................ 220
If the electronic key does
not operate properly ........... 600
If you lose your keys ............. 151
Key number plate .................. 148
Keyless entry ........................ 149
Keys ...................................... 148
Replacing the battery ............ 516
Wireless remote
control key .......................... 149
LDA (Lane Departure Alert
With Yaw Assist Function) ... 284
Warning message ................. 294
Lever
Auxiliary catch lever .............. 484
Hood lock release lever ........ 484
Shift lever ...................... 231, 239
Turn signal lever ................... 246
Wiper lever ............................ 258
License plate light
Light switch ........................... 248
Replacing light bulbs ............. 544
Wattage................................. 642
Light
Engine switch light ................ 453
Fog light switch ..................... 255
Headlight switch.................... 248
Illuminated entry system ....... 455
Interior lights ......................... 454
Interior light list...................... 453
Outer foot lights .................... 453
Personal/interior lights .......... 454
Replacing light bulbs............. 525
Turn signal lever ................... 246
Wattage ................................ 642
Light bulbs
Replacing .............................. 525
Wattage ................................ 642
Lock steering column ..... 222, 228
Maintenance
Do-it-yourself maintenance ... 482
Maintenance data ................. 620
Maintenance requirements ... 479
Malfunction indicator lamp ..... 567
Manual headlight
leveling dial............................ 250
Manual transmission ............... 239
Master warning light................ 570
Meter
Indicators .............................. 122
Instrument panel light
control................................. 132
Meters ................................... 130
Multi-information
display ................................ 135
Warning lights ....................... 566
Microphone .............................. 410
Mirrors
Inside rear view mirror .......... 180
Outside rear view mirror
defoggers ................... 435, 444
Outside rear view mirrors...... 182
Vanity mirror ......................... 464
J
K
L
M

667Alphabetical index
HILUX_OM_OM0K513E_(EE)
MP3 disc ................................... 389
Multi-information display
Cruise control ........................ 317
Dynamic radar cruise
control................................. 301
LDA (Lane Departure
Alert with Yaw Assist
Function)............................. 290
PCS (Pre-Collision
System) .............................. 274
Trip information ..................... 137
Multimedia system*
Navigation system*
Odometer .................................. 131
Oil
Differential oil ........................ 637
Engine oil .............................. 628
Manual transmission oil ........ 636
Transfer oil ............................ 637
Opener
Fuel filler door ....................... 261
Hood ..................................... 484
Outer foot lights
Location ................................ 453
Replacing light bulbs ............. 545
Wattage................................. 642
Outside rear view mirrors ....... 182
Adjusting and folding............. 182
Outside rear view mirror
defoggers............................ 444
Outside temperature
display .................................... 131
Overhead console.................... 460
Overheating, Engine ................ 610
Paddle shift switches .............. 234
Parking assist sensor
(Toyota parking
assist-sensor) ........................ 321
Parking brake
Operation .............................. 247
Parking brake indicator
light..................................... 571
PCS (Pre-Collision System) .... 273
Enabling/disabling the
system ................................ 277
Function ................................ 274
Warning light ......................... 569
Warning message ................. 579
Personal lights ......................... 453
Switch ................................... 454
Wattage ................................ 642
Power heater .................... 436, 444
Power outlets ........................... 466
Power steering
Fluid ...................................... 639
Warning light ......................... 567
Power windows
Jam protection function......... 186
Operation .............................. 185
Window lock switch............... 186
Pre-Collision System (PCS) .... 273
Enabling/disabling the
system ................................ 277
Function ................................ 274
Warning light ......................... 569
Warning message ................. 579
Quarter windows ..................... 189
N
O
P
Q
*: Refer to “Navigation and multimedia system Owner’s manual” or
“Multimedia Owner’s Manual”.

669Alphabetical index
HILUX_OM_OM0K513E_(EE)
Seats
Adjustment ............................ 170
Adjustment precautions ........ 171
Child seats/child restraint
system installation ................ 65
Cleaning ................................ 476
Head restraint ....................... 175
Properly sitting in the seat....... 38
Raising the bottom
cushion ............................... 172
Removing the rear seat
cushions ............................. 172
Seat heaters.......................... 450
Sensor
Automatic headlight
system ................................ 252
LDA (Lane Departure
Alert with Yaw Assist
Function)............................. 284
Toyota parking
assist-sensor ...................... 321
Toyota safety sense .............. 267
Service reminder
indicators ............................... 122
Shift lever
Automatic transmission ......... 231
If the shift lever cannot be
shifted from P ..................... 237
Manual transmission ............. 239
Shift lock system ..................... 236
Side airbags ............................... 45
Side doors ................................ 153
Side mirrors.............................. 182
Adjusting and folding............. 182
Heaters ......................... 435, 444
Side turn signal lights
Replacing light bulbs............. 549
Turn signal lever ................... 246
Smart entry & start system ..... 163
Antenna location ................... 163
Entry functions ...................... 153
Starting the engine................ 223
Warning message ................. 575
Snow tires ................................ 374
“SOS” button ..................... 98, 110
Spare tire
Inflation pressure .................. 639
Storage location .................... 581
Spark plug ................................ 635
Specifications .......................... 620
Speedometer ............................ 131
Steering
Column lock release ..... 222, 228
Fluid ...................................... 639
Steering wheel
Adjustment ............................ 178
Audio switches ...................... 379
Heated steering wheel .......... 450
Meter control switches .......... 136
Stop & Start system ................ 345
Stop lights
Replacing light bulbs..... 542, 549
Wattage ................................ 642
Storage feature ........................ 456
Storage precautions ................ 456
Stuck
If your vehicle becomes
stuck ................................... 615
Sun visors ................................ 464

670Alphabetical index
HILUX_OM_OM0K513E_(EE)
Switch
Audio remote control
switches*............................ 379
Cruise control switch ............. 317
Door lock switch .................... 155
Driving mode select
switches...................... 233, 240
Emergency flashers switch ... 554
Engine switch ................ 220, 223
Fog light switch ..................... 255
Front-wheel drive control
switch.................................. 331
Heated steering wheel
switch.................................. 450
Ignition switch ............... 220, 223
LDA (Lane Departure
Alert with Yaw Assist
Function)............................. 290
Light switches ....................... 248
Meter control switches .......... 136
Outside rear view mirror
switches.............................. 182
Power door lock switch ......... 155
Power heater switch...... 436, 444
Power window switch ............ 185
Rear differential lock
switch.................................. 341
Rear window and outside
rear view mirror
defoggers switch......... 435, 444
Seat heater switches............. 450
“SOS” button ................... 98, 110
Telephone switches*............ 413
Toyota parking
assist-sensor ...................... 322
VSC OFF switch ................... 357
Window lock switch ............... 186
Windshield wipers and
washer switch ..................... 258
Tachometer .............................. 131
Tailgate ..................................... 160
Tail lights
Light switch ........................... 248
Replacing light bulbs..... 542, 549
Wattage ................................ 642
Talk switch*
Telephone switches*.............. 413
Theft deterrent system
Alarm .................................... 117
Engine immobilizer system ... 115
Tire inflation pressure
Maintenance data ................. 639
Tires .......................................... 507
Chains................................... 375
Checking ............................... 507
If you have a flat tire ............. 581
Inflation pressure .......... 510, 639
Replacing .............................. 581
Rotating tires......................... 508
Size ....................................... 639
Snow tires ............................. 374
Spare tire .............................. 581
Tools ......................................... 584
Towing
Emergency towing ................ 559
Towing hook ......................... 561
Trailer towing ................ 206, 207
Toyota parking
assist-sensor ......................... 321
Toyota Safety Sense ............... 266
Traction control ....................... 355
Trailer towing ................... 206, 207
Transmission
Automatic transmission......... 231
If the shift lever cannot be
shifted from P ..................... 237
Manual transmission ............. 239
T