TOYOTA LAND CRUISER 1996 J80 Workshop Manual

SA1V0−02
R13847
SST
SA−58
−
SUSPENSION AND AXLE FRONT LEADING ARM
1996 LAND CRUISER (RM451U)
REPLACEMENT
REPLACE BUSHINGS
Using SST and a press, replace the bushing from the leading
arm. SST Front side: 09710−30050
SST Rear side: 09710 −22042 (09710−02061)
HINT:
When assembling a new bushing, as shown in the illustration.
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Version 1.11 - 03/16/2010

SA1V1−01
−
SUSPENSION AND AXLE FRONT LEADING ARM
SA−59
1996 LAND CRUISER (RM451U)
INSTALLATION
Installation is in the reverse order of removal (See page SA−57 ).
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SA1V2−01
R07756
R08394
R13153
Paint
SA−60
−
SUSPENSION AND AXLE FRONT STABILIZER BAR
917
Author: Date:
1996 LAND CRUISER (RM451U)
FRONT STABILIZER BAR
REMOVAL
1. REMOVE FRONT WHEEL
Torque:
Steel wheel: 147 N·m (1,500 kgf·cm, 109 ft·lbf)
Aluminum wheel: 103 N·m (1,050 kgf·cm, 76 ft·lbf)
2. REMOVE STABILIZER BAR
(a) Remove the nut and disconnect the stabilizer bar with the
link from the bracket.
Torque: 103 N·m (1,050 kgf·cm, 76 ft·lbf)
HINT:
After stabilizing the suspension, torque the nut.
(b) Remove the bolt and nut and remove the stabilizer bar from the axle housing.
Torque: 25 N·m (260 kgf·cm, 19 ft·lbf)
HINT:
After stabilizing the suspension, torque the nut.
(c) Remove the 2 bolts, cover and cushion from the stabilizer
bar.
Torque: 18 N·m (185 kgf·cm, 13 ft·lbf)
HINT:
Install the cushions on the lines painted on the stabilizer bar and
install the covers onto cushions.
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SA1V3−01
−
SUSPENSION AND AXLE FRONT STABILIZER BAR
SA−61
1996 LAND CRUISER (RM451U)
INSTALLATION
Installation is in the reverse order of removal (See page SA−60 ).
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Version 1.11 - 03/16/2010

SA1V4−01
SA−62
−
SUSPENSION AND AXLE REAR AXLE SHAFT
919
Author: Date:
1996 LAND CRUISER (RM451U)
REAR AXLE SHAFT
COMPONENTS
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SA1V5−01
−
SUSPENSION AND AXLE REAR AXLE SHAFT
SA−63
1996 LAND CRUISER (RM451U)
REMOVAL
REMOVE REAR AXLE SHAFT
(a) Remove the 6 set nuts and plate washers.
Torque: 34 N·m (340 kgf·cm, 25 ft·lbf)
(b) Using a brass bar and hammer, strike the center part of the axle shaft to remove the 6 cone washers.
(c) Install and gradually tighten 2 bolts evenly and pull the axle shaft.
(d) Remove the 2 bolts from the rear axle shaft.
(e) Remove the rear axle shaft and gasket.
NOTICE:
Be careful not to damage the oil seal.
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SA1V6−01
RA0377
SA−64
−
SUSPENSION AND AXLE REAR AXLE SHAFT
1996 LAND CRUISER (RM451U)
INSPECTION
1. INSPECT REAR AXLE SHAFT
(a) Check for wear or damage.
(b) Using a dial indicator, check the runout of axle shaft. Maximum runout: 0.8 mm (0.031 in.)
If the runout is greater than the maximum, replace the axle
shaft.
2. REPLACE OIL SEAL
(a) Using SST, remove the oil seal. SST 09308−00010
(b) Using SST and a hammer, install a new oil seal into the hub.
SST 09517−36010
(c) Apply MP grease to the oil seal lip.
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Version 1.11 - 03/16/2010

SA1V7−02
−
SUSPENSION AND AXLE REAR AXLE SHAFT
SA−65
1996 LAND CRUISER (RM451U)
INSTALLATION
Installation is in the reverse order of removal (See page SA−63 ).
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Version 1.11 - 03/16/2010

SA1V8−01
SA−66
−
SUSPENSION AND AXLE REAR AXLE HUB
923
Author: Date:
1996 LAND CRUISER (RM451U)
REAR AXLE HUB
COMPONENTS
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SA1V9−01
−
SUSPENSION AND AXLE REAR AXLE HUB
SA−67
1996 LAND CRUISER (RM451U)
REMOVAL
1. REMOVE REAR WHEEL
2. REMOVE REAR AXLE SHAFT (See page SA−63 )
3. REMOVE BRAKE CALIPER AND DISC (See page BR−34 )
4. DISCONNECT ABS SPEED SENSOR
Remove the bolt and disconnect the ABS speed sensor.
5. REMOVE REAR AXLE BEARING LOCK NUT
(a) Remove the 2 screws from the lock nut.
(b) Using SST, remove the lock nut. SST 09509−25011
6. REMOVE REAR AXLE HUB
(a) Pull out the axle hub, remove the lock nut plate and outer
bearing.
(b) Remove the axle hub.
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Version 1.11 - 03/16/2010