Front disc TOYOTA LAND CRUISER 1996 J80 User Guide

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AUTOMATIC TRANSMISSION AUTOMATIC TRANSMISSION UNIT
AT−23
1996 LAND CRUISER (RM451U)
11. REMOVE 4 STABILIZER BAR BRACKET MOUNTING
BOLTS
Torque: 18 N·m (185 kgf·cm, 13 ft·lbf)
12. REMOVE ENGINE UNDER COVER
Remove the 4 bolts and engine under cover. Torque: 28 N·m (290 kgf·cm, 21 ft·lbf)
13. REMOVE TORQUE CONVERTER CLUTCH MOUNT- ING BOLT
(a) Remove the converter hole plug.
(b) Turn the crankshaft to gain access to each bolt.
(c) Hold the crankshaft pulley nut with a wrench and remove the 6 bolts.
Torque: 55 N·m (550 kgf·cm, 40 ft·lbf)
HINT:
At the time of installation, first install gray colored bolt and then
5 other bolts.
14. REMOVE FRONT EXHAUST PIPE ASSEMBLY
(a) Remove the 2 nuts, bolts and gasket, and disconnect the
front exhaust pipe assembly.
Torque: 39 N·m (400 kgf·cm, 29 ft·lbf)
HINT:
At the time of inatallation, replace the used nuts and gasket with
new nuts and gasket.
(b) Loosen the clamp bolt and disconnect the clamp from the
No.1 support bracket.
Torque: 19 N·m (195 kgf·cm, 14 ft·lbf)
(c) Remove the 2 bolts and No.1 support bracket. Torque: 24 N·m (240 kgf·cm, 17 ft·lbf)
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Q07409
AT−24
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AUTOMATIC TRANSMISSION AUTOMATIC TRANSMISSION UNIT
1996 LAND CRUISER (RM451U)
(d) Remove the 4 nuts and 2 gaskets, shift the front exhaust
pipe assembly to the vehicle’s outside.
Torque: 62 N·m (630 kgf·cm, 46 ft·lbf)
HINT:
At the time of installation, replace the used gaskets and nuts
with new gaskets and nuts.
15. REMOVE STARTER
(a) Remove the nut and disconnect the terminal and connec-
tor.
(b) Remove the lower side mounting bolt and starter. Torque: 39 N·m (400 kgf·cm, 29 ft·lbf)
16. REMOVE CROSSMEMBER
(a) Support the transmission with a transmission jack.
(b) Remove the 8 bolts and 2 nuts, and then remove the crossmember.
Torque:
Bolt: 61 N·m (620 kgf·cm, 45 ft·lbf)
Nut: 74 N·m (750 kgf·cm, 54 ft·lbf)
17. REMOVE TRANSMISSION
(a) Lower the rear end of the transmission.
NOTICE:
Be careful not to damage the cooling fan, brake booster
and brake line.
(b) Separate the wire harness from the transmission and transfer.
(c) Remove the oil cooler pipe mounting bolts from the torque
converter clutch housing, and then disconnect the 2 oil
cooler pipes from the elbows.
(d) Remove the 10 bolts and transmission. Torque: 72 N·m (730 kgf·cm, 53 ft·lbf)
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BE1LS−01
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BODY ELECTRICAL BODY ELECTRICAL SYSTEM
BE−1
1139
Author: Date:
1996 LAND CRUISER (RM451U)
BODY ELECTRICAL SYSTEM
PRECAUTION
Take care to observe the following precautions when performing inspections o\
r removal and replacement
of body electrical related parts.
1. HEADLIGHT SYSTEM
Halogen bulbs have pressurized gas inside and require special handling. They ca\
n burst if scratched or
dropped. Hold a bulb only by its plastic or metal case. Don’t touch the glass\
part of a bulb with bare hands.
2. SRS (SUPPLEMENTAL RESTRAINT SYSTEM)
The LAND CRUISER is equipped with an SRS (Supplemental Restraint System) such as the driver airbag
and front passenger airbag. Failure to carry out service operation in th\
e correct sequence could cause the
SRS to unexpectedly deploy during servicing, possibly leading to a serious accident. Before servicing (in\
-
cluding removal or installation of parts, inspection or replacement), be sure t\
o read the precautionary notices
in the RS section.
3. AUDIO SYSTEM
If the negative (−) terminal cable is disconnected from the battery, the preset AM, FM 1 and FM 2 stations
stored in memory are erased, so be sure to note the stations and reset them af\
ter the negative ( −) terminal
cable is reconnected to the battery.
4. MOBILE COMMUNICATION SYSTEM
If the vehicle is equipped with a mobile communication system, refer to \
precautions in the IN section.
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BE1M4−01
BE1428
ON
OFF
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BODY ELECTRICAL INTERIOR LIGHT SYSTEM
BE−21
1996 LAND CRUISER (RM451U)
INSPECTION
1. INSPECT GLOVE BOX LIGHT SWITCH CONTINUITY
Switch positionTester connectionSpecified condition
OFF (Closed)−No continuity
ON (Opened)1 − 2Continuity
If continuity is not as specified, replace the switch.
2. INSPECT DOOR COURTESY SWITCH CONTINUITY
(a) Check that there is continuity between terminal and the
switch body with the switch ON (switch pin released:
opened door).
(b) Check that there is no continuity between terminal and the switch body with the switch OFF (switch pin pushed
in: closed door).
If operation is not as specified, replace the switch.
3. INSPECT FRONT PERSONAL LIGHT CONTINUITY
Switch positionTester connectionSpecified condition
OFF−No continuity
ON5 − 6Continuity
If continuity is not as specified, replace the personal light.
4. INSPECT ROOM LIGHT ASSEMBLY
(a) Disconnect the connector from room light assembly.
(b) Turn the room light switch ON, check that there is continu-
ity between terminal 2 and body ground.
(c) Turn the room light switch DOOR, and check that there is continuity between terminal 1 and 2.
If operation is not as specified, replace the switch.
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BODY ELECTRICAL WIPER AND WASHER SYSTEM
BE−29
1996 LAND CRUISER (RM451U)
7. INSPECT REAR WIPER RELAY INTERMITTENT OP-
ERATION
(a) Connect the positive (+) lead from the battery to terminal
2 and the negative ( −) lead to terminal 4.
(b) Connect the positive (+) lead from the voltmeter to termi- nal 3 and the negative ( −) lead to terminal 4.
(c) After disconnecting the positive (+) lead from terminal 2,
connect it to terminal 1, and then, check that the meter
needle rises from O V to battery positive voltage within 6
to 10 seconds.
If operation is not as specified, replace the relay.
8. Low Speed: INSPECT FRONT WIPER MOTOR OPERATION
Connect the positive (+) lead from the battery to terminal 3 and
negative ( −) lead to terminal 1, and check that the motor oper-
ates at low speed.
If operation is not as specified, replace the motor.
9. High Speed:
INSPECT FRONT WIPER MOTOR OPERATION
Connect the positive (+) lead from the battery to terminal 2 and
the negative (− ) lead to terminal 1, and check that the motor op-
erates at high speed.
If operation is not as specified, replace the motor.
10. Stopping at Stop Position: INSPECT FRONT WIPER MOTOR OPERATION
(a) Operate the motor at low speed and stop the motor opera-
tion anywhere except at the stop position by disconnect-
ing positive (+) lead from terminal 3.
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BO382−01
BO−28
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BODY FRONT WIPER AND WASHER
1996 LAND CRUISER (RM451U)
REMOVAL
1. REMOVE WIPER ARMS
2. REMOVE COWL LOUVER
3. REMOVE WIPER MOTOR AND WIPER LINK
(a) Disconnect the connector, then unfasten 4 bolts and wip-
er motor.
(b) Remove the wiper link.
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BO−64
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BODY SLIDING ROOF
1996 LAND CRUISER (RM451U)
11. REMOVE FRONT SEAT OUTER BELT SHOULDER AN-
CHOR
12. REMOVE CENTER PILLAR UPPER GARNISH
13. REMOVE FRONT SHOULDER BELT ANCHOR AD-
JUSTER
14. REMOVE NO. 1 REAR SEAT OUTER BELT SHOUL- DER ANCHOR
15. w/ No. 2 Rear Seat REMOVE NO. 2 REAR SEAT OUTER BELT SHOUL-
DER ANCHOR
16. REMOVE QUARTER AND REAR PILLAR GARNISH
17. REMOVE ASSIST GRIPS
18. REMOVE FRONT PILLAR GARNISH
19. REMOVE SUN VISORS AND HOLDERS
20. REMOVE INNER REAR VIEW MIRROR
21. REMOVE PERSONAL LIGHT ASSEMBLY AND PER- SONAL LIGHT COVER
22. REMOVE NO. 1 AND NO. 2 ROOM LIGHT
23. REMOVE BACK DOOR OPENING TRIM
24. REMOVE SLIDING ROOF OPENING MOULDING
25. REMOVE CONTROL SWITCH
(a) Remove the screw.
(b) Using a screwdriver, remove the switch cover.
(c) Remove the 2 screws and switch body, then disconnect the connector.
(d) Remove the 2 screws and bracket.
26. REMOVE ROOF HEADLINING
(a) Using the clip remover, remove the 7 clips.
(b) Remove the roof headlining.
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BO394−01
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BODY SLIDING ROOF
BO−67
1996 LAND CRUISER (RM451U)
DISASSEMBLY
1. DISCONNECT SLIDING ROOF GUIDE RAIL AND
CABLE GUIDE CASING
(a) Remove the screw and guide rail cover.
(b) Remove the screw.
(c) Pull out the cable guide casing.
2. REMOVE SLIDING GUIDE RAIL
(a) Make the drive cable to the front edge.
(b) Remove the 4 screws and both side drive rails.
(c) Remove the sunshade trim.
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BODY INSTRUMENT PANEL
BO−77
1996 LAND CRUISER (RM451U)
15. REMOVE CENTER CLUSTER FINISH PANEL WITH
HEATER CONTROL ASSEMBLY
(a) Using a screwdriver, take off the 2 claws, then remove the
cup holder hole cover.
HINT:
Tape the screwdriver tip before use.
(b) Take off the ashtray.
(c) Remove the center cluster finish panel with heater control
assembly, then disconnect the connectors.
(d) Remove the 2 screws and heater control assembly from the center cluster finish panel.
16. REMOVE RADIO
17. REMOVE GLOVE COMPARTMENT DOOR
18. REMOVE SPEAKER PANEL AND SPEAKER
19. REMOVE FRONT AND REAR CONSOLE BOX
20. DISCONNECT AIRBAG CONNECTOR
(a) Remove the airbag connector from the airbag bracket.
NOTICE:
When handling the airbag connector , take care not to dam-
age the airbag wire harness.
(b) Disconnect the airbag connector.
21. REMOVE INSTRUMENT PANEL
(a) Remove the 5 screws and 9 bolts.
(b) Remove the instrument panel. Torque: 20 N·m (210 kgf·cm, 15 ft·lbf) for passenger
airbag bolts
22. REMOVE INSTRUMENT PANEL REINFORCEMENT
(a) Remove the 2 bolts and lower instrument panel reinforce-
ment.
(b) Remove the 2 bolts, 2 nuts and No. 1 brace.
(c) Remove the 4 bolts, 4 nuts and instrument panel rein- forcement.
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BO48R−01
BO−84
−
BODY FRONT SEAT (Power Adjuster Type)
1996 LAND CRUISER (RM451U)
DISASSEMBLY
1. REMOVE FRONT SEAT HEADREST
2. REMOVE SIDE SUPPORT ADJUSTER KNOB
Using a screwdriver, remove the snap ring and side support ad-
juster knob.
3. REMOVE SEATBACK BOARD
(a) Remove the 2 screws.
(b) Slide the board downward to remove it.
4. REMOVE FRONT SEATBACK ASSEMBLY
(a) Using a hog ring pliers, remove the hog ring backward of seatback.
(b) Remove the 4 bolts and front seatback assembly. Torque: 30 N·m (300 kgf·cm, 22 ft·lbf)
5. REMOVE FRONT SEAT CUSHION INNER SHIELD
6. REMOVE FRONT SEAT INNER BELT
7. REMOVE FRONT SEAT CUSHION SHIELD
8. REMOVE FRONT SEAT CUSHION
(a) Remove the 4 bolts.
Torque: 30 N·m (300 kgf·cm, 22 ft·lbf)
(b) Disconnect the connector, then remove the front seat cushion.
9. REMOVE SEAT CUSHION REAR PROTECTOR
10. REMOVE RECLINING ADJUSTER INSIDE COVER
Remove the 4 screws and reclining adjuster inside cover LH
and RH.
11. REMOVE POWER ADJUST FRONT SHIELD
Remove the 2 screws and front shield.
12. REMOVE SLIDE MOTOR
(a) Using the 5.0 mm (0.20 in.) hexagon wrench, remove the
4 housing bracket screws.
Torque: 10 N·m (100 kgf·cm, 7.0 ft·lbf)
(b) Hold the front seat horizontal jack screw with a plier, and remove the 2 nuts and 2 washers.
Torque: 2.0 N·m (20 kgf·cm, 17 in.·lbf)
HINT:
At the time of installation, apply adhesive to nut. Part No. 08833 − 00070, THREE BOND 1324 or equiva-
lent
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