belt TOYOTA LAND CRUISER 1996 J80 User Guide

BE1LW−01
−
BODY ELECTRICAL IGNITION SWITCH AND KEY UNLOCK WARNING
SWITCHBE−11
1996 LAND CRUISER (RM451U)
INSPECTION
1. INSPECT IGNITION SWITCH CONTINUITY
Switch positionTester connectionSpecified condition
LOCK−No continuity
ACC7 − 9Continuity
ON3 − 4, 6 − 7 − 9Continuity
START2 − 3 − 4
6 − 9 − 10Continuity
If continuity is not as specified, replace the switch.
2. INSPECT SWITCH CONTINUITY
ConditionTester connectionSpecified condition
SW OFF
(Key removed)−No continuity
SW ON (Key set)1 − 5Continuity
If continuity is not as specified, replace the switch.
3. INSPECT DOOR COURTESY SWITCH CONTINUITY
(See page BE−21 )
4. INSPECT SEAT BELT WARNING RELAY CIRCUIT
(See page BE−34 )
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BE2570
ON
OFF
BE0044
BE1428
−
BODY ELECTRICAL COMBINATION METER
BE−39
1996 LAND CRUISER (RM451U)
18. INSPECT BRAKE FLUID LEVEL WARNING SWITCH
(a) Check that there is no continuity between terminals with
the switch OFF (float up).
(b) Check that there is continuity between terminals with the switch ON (float down).
If operation is not as specified, replace the switch.
19. INSPECT OPEN DOOR WARNING LIGHT
(a) Disconnect the connector from the door courtesy switch and ground terminal on the wire harness side connector.
(b) Turn the ignition switch ON, and check that the warning light lights up.
If the warning light does not light up, test the bulb.
20. INSPECT DOOR COURTESY SWITCH
(a) Check that there is continuity between terminal and the
switch body with the switch ON (switch pin re-
leased:opened door).
(b) Check that there is no continuity between terminal and
the switch body with the switch OFF (switch pin pushed
in:closed door).
If operation is not as specified, replace the switch.
21. INSPECT SEAT BELT WARNING LIGHT
(a) Disconnect the connector from the seat belt warning relay.
(b) Ground terminal 9 on the wire harness side connector.
(c) Turn the ignition switch ON, and check that the warning
light lights up.
If the warning light does not light up, test the bulb.
22. INSPECT SEAT BELT BUCKLE SWITCH CONTINUITY
(a) Check that there is continuity between terminals with the switch ON (belt unfastened).
(b) Check that there is no continuity between terminals with the switch OFF (belt fastened).
If operation is not as specified, replace the seat belt inner.
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BE−40
−
BODY ELECTRICAL COMBINATION METER
1996 LAND CRUISER (RM451U)
23. INSPECT SEAT BELT WARNING RELAY CIRCUIT
Disconnect the connector from the relay and inspect the con-
nector on the wire harness side, as shown in the chart.
Tester connectionConditionSpecified condition
1 − GroundConstantContinuity
4 − GroundDriver’s seat belt position UNFASTENContinuity
4 − GroundDriver’s seat belt position FASTENNo continuity
7 − GroundIgnition key SETContinuity
7 − GroundIgnition key RemoveNo continuity
8 − GroundDriver’s door position OPENContinuity
8 − GroundDriver’s door position CLOSENo continuity
5 − GroundIgnition switch position ONBattery positive voltage
5 − GroundIgnition switch position LOCK or ACCNo voltage
9 − GroundConstantBattery positive voltage
If circuit is as specified, try another relay.
If the circuit is not as specified, check the circuits connected to
other parts.
24. INSPECT ENGINE OIL LEVEL WARNING SWITCH
(a) Check that there is continuity between terminal with the
switch each position.
(b) Heat the switch to above 60° C (140°F) in an oil bath.
(c) Check that there is continuity between terminals with the switch ON (float up).
(d) Check that there is no continuity between terminals with
the switch OFF (float down).
If operation is not as specified, replace the switch.
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BO37N−01
BO2455
Cotton
TapePanel
Cover
−
BODY FRONT DOOR
BO−9
1996 LAND CRUISER (RM451U)
DISASSEMBLY
HINT:
Tape a screwdriver tip before using to pry parts.
1. REMOVE DOOR INSIDE HANDLE BEZEL
2. REMOVE ARMREST
3. REMOVE ARMREST PANEL BASE UPPER
4. REMOVE COURTESY LIGHT
5. REMOVE LOWER FRAME BRACKET GARNISH
6. REMOVE DOOR TRIM
(a) Remove the 3 screws from the door trim.
(b) Using a screwdriver, remove the clip and remove the trim
by pulling all of the trim up.
(c) Remove the 11 screws and armrest base from the door
trim.
(d) Remove the inner weatherstrip from the door trim.
(e) Remove the 8 screws and door pocket from the door trim.
7. REMOVE DOOR BELT MOULDING
Pry out the clip from the edge of the panel, and remove the
moulding .
8. REMOVE DOOR WEATHERSTRIP
NOTICE:
Do not pull strongly on the weatherstrip as it may tear.
9. REMOVE DOOR INSIDE HANDLE
10. REMOVE DOOR LOCK CONTROL RELAY
11. REMOVE SERVICE HOLE COVER
NOTICE:
Do not block the trim clip sealing with the tape.
12. REMOVE OUTSIDE REAR VIEW MIRROR
13. REMOVE DOOR GLASS RUN
14. REMOVE REAR LOWER FRAME
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BO37S−01
−
BODY REAR DOOR
BO−15
1996 LAND CRUISER (RM451U)
DISASSEMBLY
HINT:
Tape a screwdriver tip before using to pry parts.
1. REMOVE DOOR INSIDE HANDLE BEZEL
2. REMOVE DOOR SPEAKER COVER
3. REMOVE ASH TRAY
4. REMOVE ARMREST BASE UPPER
5. REMOVE ARMREST
6. REMOVE DOOR TRIM
(a) Remove the courtesy light.
(b) Remove the 3 screws from the door trim.
(c) Using a screwdriver, remove the clips and remove the trim
by pulling all of the trim up.
(d) Remove the inner weatherstrip from the door trim.
(e) Remove the 11 screws and the armrest base from the door trim.
7. REMOVE DOOR BELT MOULDING
Pry out the clip from the edge of the panel, and remove the
moulding.
8. REMOVE DOOR WEATHERSTRIP
NOTICE:
Do not pull strongly on the weatherstrip as it may tear.
9. REMOVE DOOR INSIDE HANDLE
10. REMOVE SERVICE HOLE COVER
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BO48M−01
BO5153
−
BODY BODY OUTSIDE MOULDING
BO−35
1996 LAND CRUISER (RM451U)
REMOVAL
1. REMOVE ROOF DRIP MOULDING
Using SST, pull off the roof drip moulding from front ends.
SST 09806−30010
2. REMOVE FRONT DOOR BELT MOULDING (See page BO−9)
3. REMOVE REAR DOOR BELT MOULDING (See page
BO−15 )
4. REMOVE QUARTER BELT MOULDING
Pry out the clips from the edge of the panel, and remove the
moulding.
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BO48N−01
BO−36
−
BODY BODY OUTSIDE MOULDING
1996 LAND CRUISER (RM451U)
INSTALLATION
1. INSTALL ROOF DRIP MOULDING
Attach the upper edge of the moulding to the body flange. Tap
on the moulding by hand.
2. INSTALL FRONT DOOR BELT MOULDING
3. INSTALL REAR DOOR BELT MOULDING
4. INSTALL QUARTER BELT MOULDING
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BO38T−01
−
BODY QUARTER WINDOW GLASS
BO−51
1996 LAND CRUISER (RM451U)
REMOVAL
1. w/ No. 2 rear seat:
NO. 2 REAR SEAT
2. REMOVE BACK DOOR SCUFF PLATE
3. REMOVE QUARTER TRIM
4. REMOVE REAR SEAT SIDE GARNISH
5. REMOVE REAR DOOR SCUFF PLATE
6. REMOVE QUARTER PILLAR GARNISH
7. REMOVE REAR PILLAR GARNISH
8. REMOVE ASSIST GRIPS
9. LOOSEN ROOF HEADLINING
10. REMOVE VENT LOUVER AND QUARTER BELT MOULDING
(a) Remove the nut from the vent louver.
(b) Insert a screwdriver between the retainers and body to pry it loose.
HINT:
Tape the screwdriver tip before use.
(c) Pull out the vent louver.
(d) Pull out the clips from the edge of the panel, and remove the moulding.
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BO−64
−
BODY SLIDING ROOF
1996 LAND CRUISER (RM451U)
11. REMOVE FRONT SEAT OUTER BELT SHOULDER AN-
CHOR
12. REMOVE CENTER PILLAR UPPER GARNISH
13. REMOVE FRONT SHOULDER BELT ANCHOR AD-
JUSTER
14. REMOVE NO. 1 REAR SEAT OUTER BELT SHOUL- DER ANCHOR
15. w/ No. 2 Rear Seat REMOVE NO. 2 REAR SEAT OUTER BELT SHOUL-
DER ANCHOR
16. REMOVE QUARTER AND REAR PILLAR GARNISH
17. REMOVE ASSIST GRIPS
18. REMOVE FRONT PILLAR GARNISH
19. REMOVE SUN VISORS AND HOLDERS
20. REMOVE INNER REAR VIEW MIRROR
21. REMOVE PERSONAL LIGHT ASSEMBLY AND PER- SONAL LIGHT COVER
22. REMOVE NO. 1 AND NO. 2 ROOM LIGHT
23. REMOVE BACK DOOR OPENING TRIM
24. REMOVE SLIDING ROOF OPENING MOULDING
25. REMOVE CONTROL SWITCH
(a) Remove the screw.
(b) Using a screwdriver, remove the switch cover.
(c) Remove the 2 screws and switch body, then disconnect the connector.
(d) Remove the 2 screws and bracket.
26. REMOVE ROOF HEADLINING
(a) Using the clip remover, remove the 7 clips.
(b) Remove the roof headlining.
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BO48R−01
BO−84
−
BODY FRONT SEAT (Power Adjuster Type)
1996 LAND CRUISER (RM451U)
DISASSEMBLY
1. REMOVE FRONT SEAT HEADREST
2. REMOVE SIDE SUPPORT ADJUSTER KNOB
Using a screwdriver, remove the snap ring and side support ad-
juster knob.
3. REMOVE SEATBACK BOARD
(a) Remove the 2 screws.
(b) Slide the board downward to remove it.
4. REMOVE FRONT SEATBACK ASSEMBLY
(a) Using a hog ring pliers, remove the hog ring backward of seatback.
(b) Remove the 4 bolts and front seatback assembly. Torque: 30 N·m (300 kgf·cm, 22 ft·lbf)
5. REMOVE FRONT SEAT CUSHION INNER SHIELD
6. REMOVE FRONT SEAT INNER BELT
7. REMOVE FRONT SEAT CUSHION SHIELD
8. REMOVE FRONT SEAT CUSHION
(a) Remove the 4 bolts.
Torque: 30 N·m (300 kgf·cm, 22 ft·lbf)
(b) Disconnect the connector, then remove the front seat cushion.
9. REMOVE SEAT CUSHION REAR PROTECTOR
10. REMOVE RECLINING ADJUSTER INSIDE COVER
Remove the 4 screws and reclining adjuster inside cover LH
and RH.
11. REMOVE POWER ADJUST FRONT SHIELD
Remove the 2 screws and front shield.
12. REMOVE SLIDE MOTOR
(a) Using the 5.0 mm (0.20 in.) hexagon wrench, remove the
4 housing bracket screws.
Torque: 10 N·m (100 kgf·cm, 7.0 ft·lbf)
(b) Hold the front seat horizontal jack screw with a plier, and remove the 2 nuts and 2 washers.
Torque: 2.0 N·m (20 kgf·cm, 17 in.·lbf)
HINT:
At the time of installation, apply adhesive to nut. Part No. 08833 − 00070, THREE BOND 1324 or equiva-
lent
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