belt TOYOTA LAND CRUISER 1996 J80 Service Manual

MA02Q−04
MA−2
−
MAINTENANCE INSIDE VEHICLE
42
Author: Date:
1996 LAND CRUISER (RM451U)
INSIDE VEHICLE
GENERAL MAINTENANCE
The owners are responsible for these maintenance and inspection items.
They can be done by the owner or they can have them done at a service sh\
op.
These items include those which should be checked on a daily basis, thos\
e which, in most cases, do not
require (special) tools and those which are considered to be reasonabl\
e for the owner to do.
Items and procedures for general maintenance are as follows.
1. GENERAL NOTES
Maintenance items may vary from country to country. Check the owner’s manual supplement in which
the maintenance schedule is shown.
Every service item in the periodic maintenance schedule must be performe\
d.
Periodic maintenance service must be performed according to whichever interval in\
the periodic main-
tenance schedule occurs first, the odometer reading (miles) or the time inter\
val (months).
Maintenance service after the last period should be performed at the same interval \
as before unless
otherwise noted.
Failure to do even one item can cause the engine to run poorly and incre\
ase exhaust emissions.
2. LIGHTS
(a) Check that the headlights, stop lights, taillights, turn signal lights, \
and other lights are all working.
(b) Check the headlights aim.
3. WARNING LIGHTS AND BUZZERS
Check that all warning lights and buzzers function properly.
4. HORN
Check that it is working.
5. WINDSHIELD
Check for scratches, pits or abrasions.
6. WINDSHIELD WIPER AND WASHER
(a) Check operation of the wipers and washer.
(b) Check that the wipers do not streak.
7. WINDSHIELD DEFROSTER
Check that air comes out from the defroster outlet when operating the heater \
or air conditioner at defroster
mode.
8. REAR VIEW MIRROR
Check that it is mounted securely.
9. SUN VISORS
Check that they move freely and mounted securely.
10. STEELING WHEEL
Check that it has the specified freeplay. Be alert for changes in steering condition, such as hard steering,
excessive freeplay or strange noises.
11. SEATS
(a) Check that all front seat controls such as seat adjusters, seatback recl\
iner, etc. operate smoothly.
(b) Check that all latches lock securely in any position.
(c) Check that the head restraints move up and down smoothly and that the lo\
cks hold securely in any latch position.
(d) For folding −down rear seat backs, check that the latches look securely.
12. SEAT BELTS
(a) Check that the seat belt system such as buckles, retractors and anchors operat\
e properly and smooth-
ly.
(b) Check that the belt webbing is not cut, frayed, worn or damaged.
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MA02R−04
MA−4
−
MAINTENANCE UNDER HOOD
44
Author: Date:
1996 LAND CRUISER (RM451U)
UNDER HOOD
GENERAL MAINTENANCE
1. GENERAL NOTICE
Maintenance items may vary from country to country. Check the owner’s manual supplement in which
the maintenance schedule is shown.
Every service item in the periodic maintenance schedule must be performe\
d.
Periodic maintenance service must be performed according to whichever interval in\
the periodic main-
tenance schedule occurs first, the odometer reading (miles) or the time inter\
val (months).
Maintenance service after the last period should be performed at the same interval \
as before unless
otherwise noted.
Failure to do even one item can cause the engine to run poorly and incre\
ase exhaust emissions.
2. WINDSHIELD WASHER FLUID
Check that there is sufficient fluid in the tank.
3. ENGINE COOLANT LEVEL Check that the coolant level is between the FULL and LOW lines on the se\
e −through reservoir.
4. RADIATOR AND HOSES
(a) Check that the front of the radiator is clean and not blocked with leave\
s, dirt or bugs.
(b) Check the hoses for cracks, kinks, rot or loose connections.
5. BATTERY ELECTROLYTE LEVEL
Check that the electrolyte level of all battery cells is between the upp\
er and lower level lines on the case.
If level is low, add distilled water only.
6. BRAKE FLUID LEVELS
Check that the brake fluid level is near the upper level line on the see\
−through reservoir.
7. ENGINE DRIVE BELTS
Check drive belt for fraying, cracks, wear or oiliness.
8. ENGINE OIL LEVEL
Check the level on the dipstick with the engine turned off.
9. POWER STEERING FLUID LEVEL
(a) Check the level on the dipstick.
(b) The level should be in the HOT or COLD range depending on the fluid temp\
erature.
10. AUTOMATIC TRANSMISSION FLUID LEVEL
(a) Park the vehicle on a level surface.
(b) With the engine idling and the parking and foot brake applied, shift the sel\
ector into all positions from the P to L, and then shift into the P.
(c) Pull out the dipstick and wipe off the fluid with a clean rag. Re −insert the dipstick fully and check that
the fluid level is in the HOT range.
(d) Do this check with the fluid at normal driving temperature (70 − 80°C (158 − 176° F)).
HINT:
Wait about 30 minutes before checking the fluid level after extended driving\
at high speeds in hot weather,
driving in heavy traffic or with a trailer.
11. EXHAUST SYSTEM
Visually inspect for cracks, holes or loose supports.
If any change in the sound of the exhaust or smell of the exhaust fumes is\
noticed, have the cause located
and corrected.
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MA04U−01
P04771
−
MAINTENANCE ENGINE
MA−5
45
Author: Date:
1996 LAND CRUISER (RM451U)
ENGINE
INSPECTION
HINT:
Inspect these items when the engine is cold.
1. INSPECT DRIVE BELT (See page CH−2)
2. INSPECT AIR FILTER
(a) Visually check that the air cleaner element is not exces- sively dirty, damaged or oily.
If necessary, replace the air cleaner element.
(b) Clean the element with compressed air. First blow from the inside thoroughly, then blow off the
outside of the element.
3. REPLACE AIR FILTER
Replace the air cleaner element with a new one.
4. REPLACE SPARK PLUGS (See page IG−1 )
5. REPLACE ENGINE OIL AND OIL FILTER (See page LU−2)
6. REPLACE ENGINE COOLANT (See page CO−2)
7. INSPECT CHARCOAL CANISTER (See page EC−6 )
8. REPLACE GASKET IN FUEL TANK CAP (See page
EC−6)
9. INSPECT FUEL LINES AND CONNECTIONS (See page EC−6)
10. INSPECT EXHAUST PIPES AND MOUNTINGS
Visually inspect the p ipes, hangers and connections for severe
corrosion, leaks or damage.
11. ADJUST VALVE CLEARANCE (See page EM−4)
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PP30P−01
PP−28
−
PREPARATION CHARGING
1996 LAND CRUISER (RM451U)
EQUIPMENT
Belt tension gauge
Torque wrench
Vernier calipersRotor (Slip ring), Brush
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PP2YT−01
PP−66
−
PREPARATION BODY ELECTRICAL
1996 LAND CRUISER (RM451U)
EQUIPMENT
Bulb (3.4 W)Fuel sender gauge
Seat belt warning relay
Bulb (21 W)Turn signal flasher relay
Clip removerFor removing cowl louver
Dry cell batteryFuel sender gauge
Masking tapeRear window defogger wire
Oil bathEngine oil level warning switch
Test lead
ThermometerEngine coolant temperature sender gauge
Engine oil level warning switch
Tin foilRear window defogger wire
Torque wrench
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SS1EP−01
−
SERVICE SPECIFICATIONS ENGINE MECHANICAL
SS−7
1996 LAND CRUISER (RM451U)
TORQUE SPECIFICATION
Part tightenedN·mkgf·cmft·lbf
Distributor x Cylinder head1818013
No. 1 engine hanger x Cylinder head4142030
No. 2 engine hanger x Cylinder head4142030
Air intake chamber x Intake manifold2121015
Intake manifold x Cylinder head2121015
Heater inlet pipe x Intake manifold2121015
EGR pipe x Cylinder head2121015
EGR pipe x EGR valve Union nut7880058
Water outlet x Cylinder head2121015
Generator bracket x Cylinder head4344032
Cylinder head x Cylinder block 1st
2nd 3rd39
Turn 90°
Turn 90°400
Turn 90°
Turn 90°29
Turn 90°
Turn 90°
Cylinder head x Timing chain cover2121015
Camshaft bearing cap x Cylinder head1616012
Camshaft timing gear x Camshaft7475054
Chain tensioner x Cylinder head2121015
Water bypass outlet x Cylinder head2121015
Heater pipe x Timing chain cover2121015
Heater pipe x Cylinder head2020014
Exhaust manifold x Cylinder head3940029
Heat insulator x Exhaust manifold1919514
Front exhaust pipe x Exhaust manifold6363046
No. 1 support bracket x Transmission2424017
No. 1 support bracket clamp bolt19.519514
Front exhaust pipe x Rear TWC4647034
No. 2 water bypass pipe x Cylinder head2020014
No. 2 water bypass pipe x No. 1 engine hanger2020014
Fuel inlet hose x Fuel filter2930022
Intake manifold stay x Air intake chamber3636026
Intake manifold stay x Cylinder block3636026
Oil dipstick guide x Intake manifold2020014
Oil dipstick guide x No. 1 oil pan2020014
PS reservoir tank x Air intake chamber2020014
Oil jet x Cylinder block2020014
Vibration damper x Cylinder block2020014
Chain tensioner slipper x Cylinder block6970051
Timing chain cover x Cylinder block2121015
Drive belt idler pulley x Timing chain cover4344032
Crankshaft pulley x Crankshaft4124,200304
Transmission housing x No. 1 oil pan7273053
Oil level sensor x No. 1 oil pan5.45548 in.·lbf
Water pump x Cylinder block2121015
Radiator pipe x No. 1 oil pan2121015
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SS1EX−04
SS−16
−
SERVICE SPECIFICATIONS LUBRICATION
1996 LAND CRUISER (RM451U)
TORQUE SPECIFICATION
Part tightenedN·mkgf·cmft·lbf
Oil pan x Drain plug2525018
Oil pump x Relief valve plug4950036
Drive belt idler pulley x Oil pump4344032
Oil strainer x No. 1 oil pan2020014
Baffle plate x No. 1 oil pan9.09078 in.·lbf
No. 1 oil pan x Cylinder block 14 mm head bolt
12 mm head bolt44
20440
20032
14
No. 1 oil pan x Oil pump (Timing chain cover)2020014
No. 2 oil pan x No. 1 oil pan Bolt
Nut7.8
8.880
9069 in.·lbf
78 in.·lbf
No. 1 oil pan x Transmission housing7273053
Oil level sensor x No. 1 oil pan5.45548 in.·lbf
Water pump x Cylinder block2121015
Radiator pipe x No. 1 oil pan2121015
A/C compressor bracket x No. 1 oil pan3737527
A/C compressor bracket x Cylinder block3737527
A/C compressor x A/C compressor bracket2525018
Oil cooler cover x Relief valve plug3737527
Oil cooler x Oil cooler cover1717012
Oil cooler cover x Cylinder block2121015
No. 1 exhaust manifold x Cylinder head3940029
No. 1 exhaust manifold x Heat insulator1919514
Front exhaust pipe x Exhaust manifold6363046
No. 1 support bracket x Transmission housing2424017
Front exhaust pipe x No. 1 support bracket Clamp bolt19.519514
Front exhaust pipe x Rear TWC4647034
Oil check valve x Cylinder block2525018
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SS1F2−04
−
SERVICE SPECIFICATIONS CHARGING
SS−21
144
Author: Date:
1996 LAND CRUISER (RM451U)
CHARGING
SERVICE DATA
BatteryVoltage at 20°C (68° F)12.7 − 12.9
Drive beltTension New belt
Used belt400 − 580 N (41.0 − 59.1 kgf, 90.4 − 130.2 lbf)
200 − 390 N (20.4 − 40.0 kgf, 45.0 − 88.2 lbf)
GeneratorRated output
Rotor coil resistance at 20 °C (68° F)
Slip ring diameter STD Minimum
Brush exposed length STD
Minimum12 V 80 A
2.8 − 3.0 Ω
14.2 − 14.4 mm (0.559 − 0.567 in.)
12.8 mm (0.504 in.)
10.5 mm (0.413 in.)
1.5 mm (0.059 in.)
Voltage regulatorRegulating voltage at 25°C (77° F)
at 115 °C (239° F)14.0 − 15.1 V
13.5 − 14.3 V
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SS1F3−04
SS−22
−
SERVICE SPECIFICATIONS CHARGING
1996 LAND CRUISER (RM451U)
TORQUE SPECIFICATION
Part tightenedN·mkgf·cmft·lbf
Bearing retainer x Drive end frame2.62723 in.·lbf
Rectifier end frame x Drive end frame4.54640 in.·lbf
Generator pulley x Rotor11 01,12581
Rectifier x Rectifier holder2.93025 in.·lbf
Rear end cover x Rectifier holder4.44539 in.·lbf
Rectifier plate x Rectifier holder3.83934 in.·lbf
Terminal insulator x Rectifier holder4.14236 in.·lbf
Drive belt adjusting bar x Timing chain cover2121015
Generator x Generator bracket5960043
Drive belt adjusting bar x Generator2121015
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SS−42
−
SERVICE SPECIFICATIONS BODY
165
Author: Date:
1996 LAND CRUISER (RM451U)
Seat lock x Seat cushion frame
4142030
NO. 2 REAR SEAT
Reclining adjuster x Seatback frame5253038
Seat leg x Body1818513
POWER SEAT ADJUSTER
No. 2 vertical seat link x Rear vertical motor
Bolt
Nut10 2100207
17 in.·lbf
No. 1 vertical seat link x Front vertical motor101007
Seat truck x Seat truck inner reinforcement2021015
Front seat horizontal seat screw x Front seat motor slide housing1920014
Slide motor x Front seat horizontal jack screw Bolt
Nut10 2100207
17 in.·lbf
Front seat horizontal jack screw x Front seat truck1920014
SEAT BELT
Adjustable anchor x Body4344032
ELR x Body55043 in.·lbf
Outer belt anchor x Body4344032
Inner belt x Seat4344032
SIDE STEP
Side step bracket x Body131309
Side step bracket x Side panel5.45548 in.·lbf
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