Drive TOYOTA LAND CRUISER 1996 J80 Service Manual

BO37O−01
−
BODY FRONT DOOR
BO−11
1996 LAND CRUISER (RM451U)
REPLACEMENT
1. REMOVE GLASS CHANNEL WITH SCREWDRIVER
OR LIKE OBJECT
2. A P P LY S O A P Y WAT E R TO I N S I D E O F W E AT H- ERSTRIP
3. INSTALL CHANNEL BY TAPPING IT WITH PLASTIC HAMMER
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BO37S−01
−
BODY REAR DOOR
BO−15
1996 LAND CRUISER (RM451U)
DISASSEMBLY
HINT:
Tape a screwdriver tip before using to pry parts.
1. REMOVE DOOR INSIDE HANDLE BEZEL
2. REMOVE DOOR SPEAKER COVER
3. REMOVE ASH TRAY
4. REMOVE ARMREST BASE UPPER
5. REMOVE ARMREST
6. REMOVE DOOR TRIM
(a) Remove the courtesy light.
(b) Remove the 3 screws from the door trim.
(c) Using a screwdriver, remove the clips and remove the trim
by pulling all of the trim up.
(d) Remove the inner weatherstrip from the door trim.
(e) Remove the 11 screws and the armrest base from the door trim.
7. REMOVE DOOR BELT MOULDING
Pry out the clip from the edge of the panel, and remove the
moulding.
8. REMOVE DOOR WEATHERSTRIP
NOTICE:
Do not pull strongly on the weatherstrip as it may tear.
9. REMOVE DOOR INSIDE HANDLE
10. REMOVE SERVICE HOLE COVER
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BO37T−01
−
BODY REAR DOOR
BO−17
1996 LAND CRUISER (RM451U)
REPLACEMENT
1. REMOVE GLASS CHANNEL WITH SCREWDRIVER
OR LIKE OBJECT
2. A P P LY S O A P Y WAT E R TO I N S I D E O F W E AT H- ERSTRIP
3. INSTALL CHANNEL BY TAPPING IT WITH PLASTIC HAMMER
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Version 1.11 - 03/16/2010

BO37W−01
−
BODY BACK DOOR
BO−21
1996 LAND CRUISER (RM451U)
DISASSEMBLY
HINT:
Tape the screwdriver tip before using to pry parts.
1. REMOVE UPPER BACK DOOR
(a) Remove the pull handle and pull handle bezel.
(b) Remove the back door trim.
(1) Insert a screwdriver, between the retainers and trim
to pry it loose.
(2) Remove the back door trim.
(c) Remove the door weatherstrip.
NOTICE:
Do not pull strongly on the weatherstrip as it may tear.
(d) Remove the weatherstrip upper.
NOTICE:
Do not pull strongly off the weatherstrip as it may tear.
(e) Remove the door inside handle.
(f) Remove the door lock control.
(g) Remove the outside handle.
(h) Remove the door lock cylinder.
(i) Remove the wiper arm.
(j) Remove the wiper motor.
(k) Remove the wiper control relay.
(l) Remove the door lock.
(m) Remove the damper stay.
2. REMOVE LOWER BACK DOOR
(a) Remove the door trim. (1) Insert a screwdriver, between the retainers and
door trim to pry it loose.
(2) Remove the door trim.
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BO385−01
−
BODY REAR WIPER AND WASHER
BO−31
1265
Author: Date:
1996 LAND CRUISER (RM451U)
REAR WIPER AND WASHER
REMOVAL
1. REMOVE PULL HANDLE AND PULL HANDLE BEZEL
2. REMOVE BACK DOOR TRIM
(a) Insert a screwdriver between the retainers and door trim
to pry it loose.
HINT:
Tape the screwdriver tip before use.
(b) Remove the back door trim.
3. REMOVE WIPER ARM, MOTOR AND REAR WIPER CONTROL RELAY
(a) Open the cap.
(b) Remove the nut and wiper arm.
(c) Remove the 5 bolts and motor, then disconnect the con- nector.
(d) Remove the bolts and rear wiper control relay,then dis- connect the connector.
4. ADJUST REAR WASHER NOZZLE
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N14076
N14077
N14078
N14079
N14440
−
BODY WHEEL OPENING MOULDING
BO−39
1996 LAND CRUISER (RM451U)
(b) Remove the quarter trim RH.
(c) Remove the quarter trim LH.
4. REMOVE QUARTER OUTSIDE MOULDING
(a) Remove the 2 nuts.
(b) Remove the screw.
(c) Using a screwdriver, pry out the rearwheel moulding.
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BO38T−01
−
BODY QUARTER WINDOW GLASS
BO−51
1996 LAND CRUISER (RM451U)
REMOVAL
1. w/ No. 2 rear seat:
NO. 2 REAR SEAT
2. REMOVE BACK DOOR SCUFF PLATE
3. REMOVE QUARTER TRIM
4. REMOVE REAR SEAT SIDE GARNISH
5. REMOVE REAR DOOR SCUFF PLATE
6. REMOVE QUARTER PILLAR GARNISH
7. REMOVE REAR PILLAR GARNISH
8. REMOVE ASSIST GRIPS
9. LOOSEN ROOF HEADLINING
10. REMOVE VENT LOUVER AND QUARTER BELT MOULDING
(a) Remove the nut from the vent louver.
(b) Insert a screwdriver between the retainers and body to pry it loose.
HINT:
Tape the screwdriver tip before use.
(c) Pull out the vent louver.
(d) Pull out the clips from the edge of the panel, and remove the moulding.
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BO−52
−
BODY QUARTER WINDOW GLASS
1996 LAND CRUISER (RM451U)
11. If reusing the weatherstrip:
REMOVE QUARTER WINDOW GLASS
(a) Using a screwdriver loosen the weatherstrip from the
body.
NOTICE:
Be careful not to damage the body.
(b) Pry the lip of the weatherstrip outward from the interior part of the body flange.
(c) Pull the glass outwards and remove it with the weather- strip.
12. If using a new weatherstrip: REMOVE QUARTER WINDOW GLASS
(a) From outside of the vehicle, cut off the weatherstrip lip with a knife.
NOTICE:
Do not damage the body and the glass.
(b) Push the glass outwards and remove the glass.
(c) Remove the remaining weatherstrip.
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BO393−01
−
BODY SLIDING ROOF
BO−63
1996 LAND CRUISER (RM451U)
REMOVAL
HINT:
Tape the screwdriver tip before using to pry parts.
1. CHECK OPERATION TO THE SLIDING ROOF
2. REMOVE BACK DOOR SCUFF PLATE
3. w/ No. 2 Rear Seat
REMOVE NO. 2 REAR SEAT
4. REMOVE QUARTER TRIM RH
5. REMOVE QUARTER TRIM LH
6. REMOVE REAR SEAT SIDE GARNISH
7. REMOVE REAR DOOR SCUFF PLATE
8. REMOVE COWL SIDE TRIM
9. REMOVE FRONT AND REAR DOOR OPENING TRIM
10. REMOVE CENTER PILLAR LOWER GARNISH
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BO−64
−
BODY SLIDING ROOF
1996 LAND CRUISER (RM451U)
11. REMOVE FRONT SEAT OUTER BELT SHOULDER AN-
CHOR
12. REMOVE CENTER PILLAR UPPER GARNISH
13. REMOVE FRONT SHOULDER BELT ANCHOR AD-
JUSTER
14. REMOVE NO. 1 REAR SEAT OUTER BELT SHOUL- DER ANCHOR
15. w/ No. 2 Rear Seat REMOVE NO. 2 REAR SEAT OUTER BELT SHOUL-
DER ANCHOR
16. REMOVE QUARTER AND REAR PILLAR GARNISH
17. REMOVE ASSIST GRIPS
18. REMOVE FRONT PILLAR GARNISH
19. REMOVE SUN VISORS AND HOLDERS
20. REMOVE INNER REAR VIEW MIRROR
21. REMOVE PERSONAL LIGHT ASSEMBLY AND PER- SONAL LIGHT COVER
22. REMOVE NO. 1 AND NO. 2 ROOM LIGHT
23. REMOVE BACK DOOR OPENING TRIM
24. REMOVE SLIDING ROOF OPENING MOULDING
25. REMOVE CONTROL SWITCH
(a) Remove the screw.
(b) Using a screwdriver, remove the switch cover.
(c) Remove the 2 screws and switch body, then disconnect the connector.
(d) Remove the 2 screws and bracket.
26. REMOVE ROOF HEADLINING
(a) Using the clip remover, remove the 7 clips.
(b) Remove the roof headlining.
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