Drive TOYOTA LAND CRUISER 1996 J80 Owner's Manual

Q07268
AT0T0−01
Q07264
Z15453
SST
Z15454
SST
Q07268
−
AUTOMATIC TRANSMISSION SPEEDOMETER DRIVEN GEAR
AT−3
787
Author: Date:
1996 LAND CRUISER (RM451U)
SPEEDOMETER DRIVEN GEAR
ON−VEHICLE REPAIR
1. DISCONNECT SPEEDOMETER CABLE AND RE-
MOVE SPEEDOMETER DRIVEN GEAR
(a) Loosen the serrated collar with pliers. Do not lose the felt
dust protector and washer.
(b) Disconnect the speedometer cable.
(c) Remove the bolt and locking plate. Pry out the speedom-
eter driven gear assembly.
(d) Remove the O−ring from the speedometer driven gear assembly.
(e) Remove the clip and speedometer driven gear from the speedometer driven gear sleeve.
2. REMOVE SPEEDOMETER DRIVEN GEAR OIL SEAL
Using SST, remove the oil seal. SST 09921−00010
3. REINSTALL SPEEDOMETER DRIVEN GEAR OIL SEAL
Using SST, install a new oil seal. SST 09201−10000 (09201 −01080)
Drive in depth: 20 mm (0.79 in.)
4. REINSTALL SPEEDOMETER DRIVEN GEAR AND CONNECT SPEEDOMETER CABLE
(a) Install the clip and speedometer driven gear to the
speedometer driven gear sleeve.
(b) Install a new O−ring to the speedometer driven gear as- sembly.
(c) Install the speedometer driven gear.
(d) Install the locking plate with the bolt.
Torque: 16 N·m (160 kgf·cm, 12 ft·lbf)
(e) Connect the speedometer cable.
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AT−4
−
AUTOMATIC TRANSMISSION SPEEDOMETER DRIVEN GEAR
788
Author: Date:
1996 LAND CRUISER (RM451U)
(f) Tighten the serrated collar with pliers.
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Z11798
AB B
A
A
B B
B
AT1369
AT
−8
−
AUTOMATIC TRANSMISSION VALVE BODY ASSEMBLY
792
Author: Date:
1996 LAND CRUISER (RM451U)
HINT:
At the time of installation, replace the gaskets with new ones.
5. REMOVE OIL PIPE
Pry up both pipe ends with a large screwdriver and remove the
pipe.
NOTICE:
At time of the installation, make sure that the oil pipe or the
magnet do not interfere with the oil pan.
6. DISCONNECT CONNECTOR FROM EACH SOLENOID
VA LV E
7. REMOVE VALVE BODY
(a) Remove the 17 bolts. Torque:10 N·m (100 kgf·cm, 7 ft·lbf)
Bolt length:
Bolt A: 23 mm (0.91 in.)
Bolt B: 32 mm (1.26 in.)
(b) Disconnect the throttle cable from the cam.
(c) Remove the valve body.
NOTICE:
Be careful not to drop the check ball body and spring.
HINT:
At the time of installation, install the body together the check
ball body and spring and Align the groove of the manual valve
to the pin of the lever.
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AT0T9−01
AT−16
−
AUTOMATIC TRANSMISSION AIR COOLED OIL COOLER
1996 LAND CRUISER (RM451U)
REMOVAL
1. REMOVE RADIATOR GRILLE
(a) Remove the 5 screws.
(b) Using a screwdriver, disconnect the clip.
HINT:
Tape a screwdriver tip before use.
(c) Remove the radiator grille.
2. REMOVE OIL COOLER
(a) Loosen the 2 clips and disconnect the 2 hoses.
(b) Remove the 8 bolts and oil cooler. Torque: 11 N·m (115 kgf·cm, 8 ft·lbf)
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BE1LS−01
−
BODY ELECTRICAL BODY ELECTRICAL SYSTEM
BE−1
1139
Author: Date:
1996 LAND CRUISER (RM451U)
BODY ELECTRICAL SYSTEM
PRECAUTION
Take care to observe the following precautions when performing inspections o\
r removal and replacement
of body electrical related parts.
1. HEADLIGHT SYSTEM
Halogen bulbs have pressurized gas inside and require special handling. They ca\
n burst if scratched or
dropped. Hold a bulb only by its plastic or metal case. Don’t touch the glass\
part of a bulb with bare hands.
2. SRS (SUPPLEMENTAL RESTRAINT SYSTEM)
The LAND CRUISER is equipped with an SRS (Supplemental Restraint System) such as the driver airbag
and front passenger airbag. Failure to carry out service operation in th\
e correct sequence could cause the
SRS to unexpectedly deploy during servicing, possibly leading to a serious accident. Before servicing (in\
-
cluding removal or installation of parts, inspection or replacement), be sure t\
o read the precautionary notices
in the RS section.
3. AUDIO SYSTEM
If the negative (−) terminal cable is disconnected from the battery, the preset AM, FM 1 and FM 2 stations
stored in memory are erased, so be sure to note the stations and reset them af\
ter the negative ( −) terminal
cable is reconnected to the battery.
4. MOBILE COMMUNICATION SYSTEM
If the vehicle is equipped with a mobile communication system, refer to \
precautions in the IN section.
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BE−4
−
BODY ELECTRICAL BODY ELECTRICAL SYSTEM
1996 LAND CRUISER (RM451U)
Back−
Up light remains on.
1. Park/Neutral Position Switch (A/T)
2. Wire Harness−
−
Only one light does not light up.1. Bulb
2. Wire Harness−
−
STOP LIGHT SYSTEM
SymptomSuspect AreaSee page
Stop light does not light up.
1. STOP Fuse (I/P F/B)
2. Stop Light Switch
3. Bulb
4. Wire Harness−
BE−25 −
−
Stop light remains always on.1. Stop Light Switch
2. Wire HarnessBE−25−
Only one light does not light up.1. Wire Harness
2. Bulb−
−
WIPER AND WASHER SYSTEM
SymptomSuspect AreaSee page
Wipers do not operate or return to off position.
1. WIPER Fuse (I/P F/B)
2. Wiper Switch
3. Wiper Motor
4. Wiper Relay
5. Wire HarnessBE−27
BE−27
BE−27
BE−27
−
Wipers do not operate in MIST.
1. Wiper Switch
2. Wiper Motor
3. Wiper Relay
4. Wire HarnessBE−27
BE−27
BE−27
−
Wipers do not operate in INT.
1. Wiper Switch
2. Wiper Motor
3. Wiper Relay
4. Wire HarnessBE−27
BE−27
BE−27−
Washer does not operate.
1. Washer Hose or Nozzle Clogged
2. Washer Switch
3. Washer Motor
4. Wire Harness−
BE−27
BE−27 −
METER, GAUGES AND ILLUMINATION:
COMBINATION METER
SymptomSuspect AreaSee page
Tachometer, speedometer, engine coolant temperature gauge and
fuel gauge do not operate.1. GAUGE Fuse (I/P F/B)
2. Meter Circuit
3. Wire Harness−
BE−32 −
Speedometer does not operate.
1. No.1 Vehicle Speed Sensor
2. Speedometer Driven Gear and Drive Gear
3. Meter Circuit
4. Wire HarnessBE−34−
BE−32 −
Tachometer does not operate.
1. Meter Circuit
2. Igniter
3. Wire HarnessBE−32−
−
Tachometer does not operate.
1. Meter Circuit
2. Igniter
3. Wire HarnessBE−32−
−
Voltmeter does not operate.1. Voltmeter Receiver Gauge
2. Wire HarnessAT −6
−
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BE1M0−01
BE−16
−
BODY ELECTRICAL HEADLIGHT AND TAILLIGHT SYSTEM
1996 LAND CRUISER (RM451U)
ADJUSTMENT
1. ADJUSTING HEADLIGHT AIM ONLY
(a) Put the vehicle in below conditions.
Make sure the body around the headlight is not de-
formed.
Park the vehicle on a level place.
The driver gets into the driver’s seat and puts the
vehicle in a state ready for driving (with a full tank).
Bounce the vehicle several times.
(b) Adjust headlight in vertical alignment.
If the gauge bubble is outside the acceptable range of the beam
angle gauge, adjust it using adjusting screw A.
HINT:
The beam angle will change about 0 °11’ with one mark.
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−
BODY ELECTRICAL HEADLIGHT AND TAILLIGHT SYSTEM
BE−17
1996 LAND CRUISER (RM451U)
(c) Adjust headlight in horizontal alignment.
If the ”0” moves away from the mark beyond the acceptable
range, adjust the ”0” back to the mark using adjusting screw B.
HINT:
The beam angle will change about 0 °23’ with one mark.
2. REPLACING HEADLIGHT
(a) Replace the headlight.
(b) Inspect the headlight aim. Do the following before inspec-
tion.
Make sure the body around the headlight is not de-
formed.
Park the vehicle on a level spot.
The driver gets into the driver’s seat and puts the
vehicle in a state ready for driving (with a full tank).
Bounce the vehicle several times.
(c) Adjust headlight in vertical alignment (1) Using adjusting screw A, adjust the headlight aim to
within the specifications.
HINT:
The beam angle will change about 0 °11’ with one mark.
(2) Make sure the gauge bubble is within the accept- able range.
HINT:
If the gauge bubble is outside the acceptable range, check that
the vehicle is parked on a level place.
(d) Readjust the headlight aim after parking the vehicle on a level place.
(e) Adjust the headlight in horizontal alignment. (1) Using adjusting screw B, adjust the headlight aim to
within the specifications.
HINT:
The beam angle will change about 0 °23’ with one mark.
(2) Using adjusting nut C, adjust the ”0” back to the mark.
HINT:
For adjustment, pull nut C to the rear of the vehicle to free it. Af-
ter adjustment, check that the nut C is locked in.
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BE−40
−
BODY ELECTRICAL COMBINATION METER
1996 LAND CRUISER (RM451U)
23. INSPECT SEAT BELT WARNING RELAY CIRCUIT
Disconnect the connector from the relay and inspect the con-
nector on the wire harness side, as shown in the chart.
Tester connectionConditionSpecified condition
1 − GroundConstantContinuity
4 − GroundDriver’s seat belt position UNFASTENContinuity
4 − GroundDriver’s seat belt position FASTENNo continuity
7 − GroundIgnition key SETContinuity
7 − GroundIgnition key RemoveNo continuity
8 − GroundDriver’s door position OPENContinuity
8 − GroundDriver’s door position CLOSENo continuity
5 − GroundIgnition switch position ONBattery positive voltage
5 − GroundIgnition switch position LOCK or ACCNo voltage
9 − GroundConstantBattery positive voltage
If circuit is as specified, try another relay.
If the circuit is not as specified, check the circuits connected to
other parts.
24. INSPECT ENGINE OIL LEVEL WARNING SWITCH
(a) Check that there is continuity between terminal with the
switch each position.
(b) Heat the switch to above 60° C (140°F) in an oil bath.
(c) Check that there is continuity between terminals with the switch ON (float up).
(d) Check that there is no continuity between terminals with
the switch OFF (float down).
If operation is not as specified, replace the switch.
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Z06846
BE1MH−01
BE−46
−
BODY ELECTRICAL POWER WINDOW CONTROL SYSTEM
1996 LAND CRUISER (RM451U)
INSPECTION
1. INSPECT POWER WINDOW MASTER SWITCH CON- TINUITY
Front Driver’s Switch (Window unlock):
Switch positionTester connectionSpecified condition
UP1 − 2 − 13
6 − 7 − 8Continuity
OFF1 − 2 − 6 − 13Continuity
DOWN1 − 2 − 6
7 − 8 − 13Continuity
Front Driver’s Switch (Window lock):
Switch positionTester connectionSpecified condition
UP1 − 2 − 13
6 − 7 − 8Continuity
OFF1 − 2 − 6 − 13Continuity
DOWN1 − 2 − 6
7 − 8 − 13Continuity
Front Passenger’s Switch (Window unlock):
Switch positionTester connectionSpecified condition
UP1 − 2 − 5
7 − 8 − 12Continuity
OFF1 − 2 − 5 − 12Continuity
DOWN1 − 2 − 12
5 − 7 − 8Continuity
Front Passenger’s Switch (Window lock):
Switch positionTester connectionSpecified condition
UP7 − 8 − 12Continuity
OFF5 − 12Continuity
DOWN5 − 7 − 8Continuity
Rear Left Switch (Window unlock):
Switch positionTester connectionSpecified condition
UP1 − 2 − 9
7 − 8 − 10Continuity
OFF1 − 2 − 9 − 10Continuity
DOWN1 − 2 − 10
7 − 8 − 9Continuity
Rear Left Switch (Window lock):
Switch positionTester connectionSpecified condition
UP7 − 8 − 10Continuity
OFF9 − 10Continuity
DOWN7 − 8 − 9Continuity
Rear Right Switch (Window unlock):
Switch positionTester connectionSpecified condition
UP1 − 2 − 14
7 − 8 − 11Continuity
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