Fuel TOYOTA LAND CRUISER 1996 J80 Service Manual

P22480
BatteryStarter
FL MAIN
FL AM2EFI
EFI Main Relay
IG Switch IG
ST
Park/Neutral
Position SwitchCircuit Opening
Relay
Fuel Pump Relay
Fuel Pump
From Crankshaft Position
Sensor Fuel Pump
Resistor
(STA Signal)
(NE Signal) MRLY
FC
STA
NE
Tr1
Tr2
ECM
IGN FPR
−
DIAGNOSTICS ENGINE
DI−11 5
1996 LAND CRUISER (RM451U)
Fuel Pump Control Circuit
CIRCUIT DESCRIPTION
In the diagram below, when the engine is cranked, current flows form terminal ST of the igni\
tion switch to
terminal STA of ECM (STA signal).
When the STA signal and NE signal are input to the ECM, Tr1 is turned ON, current flows to coil of the circuit
opening relay, the relay switches on, power is supplied to the fuel pump and the fuel\
pump operates.
While the NE signal is generated (engine running), the ECM keeps Tr1 ON (circuit opening relay ON) and
the fuel pump also keeps operating.
The fuel pump speed is controlled at 2 levels (high speed or low speed) b\
y the condition of the engine (start-
ing, light load, heavy load). When the engine starts (STA ON), Tr2 in the ECM is OFF, so battery voltage is
applied directry to the fuel pump. Fuel pump operates at high speed.
After the engine starts, during idling or light loads, since Tr2 goes ON, power is supplied to the fuel pump
via the fuel pump resistor.
Fuel pump operates at low speed.
DI5PY−02
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S02978
Battery
FL MAINFL AM2
F7E81
1
EA23
W−R W−R
W
2
22
2 2
2
EFI Main Relay
1 2 3 4
R−Y
Y−R
Y−R
EB1
IH1
22Y R
2
1 4
3
IG Switch 6
11
B−R B−LCircuit
Opening
Relay
Fuse Block R−G
R−W 5
Fuel Pump
Relay
123
1
2
Fuel Pump
Resister
R−B
R−B
ID2
BO1
13
3
36 Fuel Pump W−B
5
BO1
W−B
W−RR−W
IH1
17
E7
E7
E4 3
13
14
MRLYR
FC
FPR B+
E01
E01
ECM
BF
EA2
7
Fusible
LinkFEI
EB
R−G
R−W
R−G
1
BR
R/B No.2
IGN
DI−11 6
−
DIAGNOSTICS ENGINE
1996 LAND CRUISER (RM451U)
WIRING DIAGRAM
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P09401
−
DIAGNOSTICS ENGINE
DI−11 7
1996 LAND CRUISER (RM451U)
INSPECTION PROCEDURE
TOYOTA hand −held tester
1 Connect the TOYOTA hand −held tester and check operation of fuel pump.
PREPARATION:
(a) Remove the fuse cover on the instrument panel.
(b) Connect the TOYOTA hand−held tester to the DLC3.
(c) Turn ignition switch ON and TOYOTA hand −held tester
main switch ON.
(d) Use ACTIVE TEST mode to operate the fuel pump.
CHECK:
Check for fuel pressure in the fuel return hose when it is pinched
off.
OK:
There is pressure in the fuel return hose.
HINT:
At this time, you will hear a fuel flowing noise.
OK Go to step 4.
NG
2 Check circuit opening relay (See page SF−56 ).
NG Replace circuit opening relay.
OK
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A00192
ONFC
(+)
(−)
BE6653
P24684
DI−11 8
−
DIAGNOSTICS ENGINE
1996 LAND CRUISER (RM451U)
3 Check voltage between terminal FC of ECM connector and body ground.
PREPARATION:
(a) Remove instrument panel speaker No.1 panel (See page
SF−65 ).
(b) Turn ignition switch ON.
CHECK:
Measure voltage between terminal FC of ECM and body
ground.
OK:
Voltage: 9 − 14 V
OK Go to step 5.
NG
Check for open and short in harness and connector between terminal FC of ECM a\
nd circuit open-
ing relay and fuse block (See page IN−28).
4 Connect the TOYOTA hand−held tester and check operation of fuel pump relay.
PREPARATION:
(a) Connect the TOYOTA hand−held tester to the DLC3.
(b) Start the engine.
(c) Turn TOYOTA hand−held tester main switch ON.
(d) Select the ACTIVE TEST mode on the TOYOTA hand−held tester.
CHECK:
Check operation of fuel pump relay when it is switched ON and OFF by the\
TOYOTA hand −held tester.
OK:
Operating noise can be heard from the relay.
OK Go to step 8.
NG
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A00193
Continuity ContinuityOpen
Open (+) (−) 1
2
3
4
5
6
1
2
3
6
54
P24685
P24686
P24687
FPR
(+)
(−)
−
DIAGNOSTICS ENGINE
DI−11 9
1996 LAND CRUISER (RM451U)
5 Check operation of fuel pump relay.
PREPARATION:
(a) Disconnect fuel pump relay connector.
(b) Remove fuel pump relay.
CHECK:
Check continuity between terminals of fuel pump relay.
OK:
Terminals 3 and 5Continuity
Terminals 2 and 5Open
Terminals 1 and 5Continuity
(Reference value 80 Ω)
CHECK:
(a) Apply battery voltage between terminals 1 and 5.
(b) Measure voltage between terminals 1 and 2.
OK:
Terminals 1 and 2Battery voltage
NG Replace fuel pump relay.
OK
6 Check voltage between terminal FPR of ECM connector and body ground.
PREPARATION:
(a) Remove instrument panel speaker No.1 panel (See page
SF−65 ).
(b) Start the engine.
CHECK:
Measure voltage between terminal FPR of ECM and body
ground while racing the engine.
OK:
Time after engine startedVoltage
60 seconds or more0 − 3 V
Less than 60 seconds9 − 14 V
OK Check and replace ECM (See page IN−28 ).
NG
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A00194
HighLowFPR
P22900
P09401
DI−120
−
DIAGNOSTICS ENGINE
1996 LAND CRUISER (RM451U)
7 Check for open and short in harness and connector between terminal FPR of
ECM connector and fuel pump relay (See page IN−28).
NG Repair or replace harness or connector.
OK
8 Check operation of fuel pump.
PREPARATION:
(a) Remove instrument panel speaker No.1 panel (See page
SF−65 ).
(b) Connect the TOYOTA hand − held tester to the DLC3.
(c) Turn ignition switch ON and TOYOTA hand −held tester
main switch ON.
(d) Use ACTIVE TEST mode to operate the fuel pump.
CHECK:
Check operation of fuel pump, when it is operated by the TOYO-
TA hand− held tester and terminal FPR of ECM is grounded and
is not grounded.
OK:
There is pressure in the inlet hose.
HINT:
At this time, you will hear a fuel flowing noise.
FPR is grounded
(Low speed)FPR is not grounded (High speed)
NGNGGo to step 9
NGOKGo to step 10
OKNG
Repair or replace
harness or connector between fuel pump
relay and fuel pump.
9 Check fuel pump (See page SF−6 ).
NG Repair or replace fuel pump.
OK
Check for open or short in harness and connector between EFI main relay (Mark\
ing: EFI) and cir-
cuit opening relay and fuel pump relay and fuel pump and body ground (See p\
age IN−28).
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A00195
ONFC
BE6653
P22178
P09401
−
DIAGNOSTICS ENGINE
DI−121
1996 LAND CRUISER (RM451U)
10 Check fuel pump resistor. (See page SF−58).
NG Replace fuel pump resistor.
OK
Check for open and short in harness and connector between fuel pump relay and fuel\
pump resis-
tor and fuel pump (See page IN−28).
OBD II scan tool (excluding TOYOTA hand −held tester)
1 Check fuel pump operation.
PREPARATION:
(a) Remove instrument panel speaker No.1 panel (See page
SF−65 ).
(b) Turn ignition switch ON.
CHECK:
(a) Connect between terminal FC of ECM and body ground.
(b) Check for fuel pressure in the fuel inlet hose when it is pinched off.
OK:
There is pressure in the fuel inlet hose.
HINT:
At this time, you will hear a fuel flowing noise.
OK Go to step 4.
OK
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DI−122
−
DIAGNOSTICS ENGINE
1996 LAND CRUISER (RM451U)
2 Check circuit opening relay (See page DI−84 ).
NG Replace circuit opening relay.
OK
3 Check voltage between terminal FC of ECM connector and body ground (See\
step 3 of TOYOTA hand −held tester).
OK Go to step 4.
NG
Check for open and short in harness and connector between terminal FC of ECM a\
nd circuit open-
ing relay and fuse block (See page IN−28).
4 Check operation of fuel pump relay (See step 5 of TOYOTA hand −held tester).
NG Replace fuel pump relay.
OK
5 Check voltage between terminal FPR of ECM connector and body ground (Se\
e step 6 of TOYOTA hand −held tester).
NG Check and replace ECM (See page IN−28 ).
6 Check for open and short in harness and connector between terminal FC of\
ECM
connector and fuel pump relay (See page IN−28).
NG Repair or replace harness or connector.
OK
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A00196
ONFC
High LowFPR
BE6653
P22901
P09401
−
DIAGNOSTICS ENGINE
DI−123
1996 LAND CRUISER (RM451U)
7 Check operation of fuel pump.
PREPARATION:
(a) Remove instrument panel speaker No.1 panel (See page
SF−65 ).
(b) Turn ignition switch ON.
CHECK:
(a) Connect terminal FC of ECM and body ground.
(b) Check operation of fuel pump when terminal FPR of ECM
is grounded and is not grounded.
OK:
There is pressure in the inlet hose.
HINT:
At this time, you will hear a fuel flowing noise.
FPR is grounded
(Low speed)FPR is not grounded (High speed)
NGNGGo to step 8
NGOKGo to step 9
OKNG
Repair or replace
harness or connecter between fuel pump
relay and fuel pump.
8 Check fuel pump (See page SF−6 ).
NG Repair or replace fuel pump.
OK
Check for open or short in harness and connector between EFI main relay (Mark\
ing: EFI) and cir-
cuit opening relay and fuel pump relay and fuel pump and body ground (See p\
age IN−28).
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DI−124
−
DIAGNOSTICS ENGINE
1996 LAND CRUISER (RM451U)
9 Check fuel pump resistor (See page SF−58 ).
NG Replace fuel pump resistor.
OK
Check for open and short in harness and connector between fuel pump relay and fuel\
pump resis-
tor and fuel pump (See page IN−28).
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