Fuse a TOYOTA LAND CRUISER 1996 J80 Service Manual

Q08225
Q08634
TOYOTA Hand−held Tester
DLC3
DI−132
−
DIAGNOSTICS AUTOMATIC TRANSMISSION
1996 LAND CRUISER (RM451U)
The diagnosis system operates in normal mode
during normal vehicle use, and also has a check
mode for technicians to simulate malfunction symp-
toms and perform troubleshooting. Most DTCs use
2 trip detection logic(*) to prevent erroneous detec-
tion. By switching the ECM to check mode when
troubleshooting, the technician can cause the MIL
to light up for a malfunction that is only detected
once or momentarily (TOYOTA hand−held tester)
(See step 3).
*2 trip detection logic:
When a logic malfunction is first detected, the mal-
function is temporarily stored in the ECM memory.
If the same malfunction is detected again during the 2nd test
drive, this 2nd detection causes the MIL to light up.
2. Normal Mode: INSPECT DIAGNOSIS
(a) Check the MIL. (1) The MIL lights up when the ignition switch is turnedON and the engine is not running.
HINT:
If the MIL does not light up, troubleshoot the combination meter
(See page BE−2 ).
(2) When the engine is started, the MIL should go off.
If the lamp remains on, the diagnosis system has
detected a malfunction or abnormality in the sys-
tem.
(b) Check the DTC.
NOTICE:
TOYOTA hand−held tester only:
When the diagnostic system is switched from the normal
mode to the check mode, it erases all DTCs and freeze
frame data recorded in the normal mode. So before switch-
ing modes, always check the DTCs and freeze frame data,
and note them down. (1) Prepare the OBD II scan tool (complying with SAEJ1978) or TOYOTA hand−held tester.
(2) Connect the OBD II scan tool or TOYOTA hand−
held tester to the DLC3 in the fuse box at the lower
left of the instrument panel.
(3) Turn the ignition switch ON and turn the OBD II scan
tool or TOYOTA hand−held tester switch ON.
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Q08634
TOYOTA Hand−held Tester
DLC3
FI3605
ON
OFF 0.13 sec.
Flashing
−
DIAGNOSTICS AUTOMATIC TRANSMISSION
DI−133
1996 LAND CRUISER (RM451U)
(4) Use the OBD II scan tool or TOYOTA hand−held
tester to check the DTCs and freeze frame data.
Note them down (For operating instructions, see
the OBD II scan tool’s instruction book).
(5) See page DI−143 to confirm the details of the
DTCs.
NOTICE:
When simulating symptoms with an OBD II scan tool (ex-
cluding TOYOTA hand −held tester) to check the DTCs, use
the normal mode. For codes on the DTC chart subject to ”2
trip detection logic”, turn the ignition switch off after the
symptoms have been simulated for the 1st time. Them re-
peat the simulation process again. When the program has
been simulated twice, the MIL lights up and the DTCs are
recorded in the ECM.
3. Check Mode: INSPECT DIAGNOSIS
HINT:
TOYOTA hand−held tester only:
Compared to the normal mode, the check mode has high sens-
ing ability to detect malfunctions. Furthermore, the same diag-
nostic items which are detected in the normal mode can also be
detected in check mode.
(a) Check the DTC. (1) Check the initial conditions.
Battery positive voltage 11 V or more.
Throttle valve fully closed.
Transmission in P position.
Air conditioning switched off.
(2) Turn the ignition switch OFF.
(3) Prepare the TOYOTA hand−held tester.
(4) Connect the TOYOTA hand− held tester to the
DLC3 in the fuse box at the lower left of the instru-
ment panel.
(5) Turn the ignition switch ON and switch the T OYOTA
hand −held tester ON.
(6) Switch the TOYOTA hand −held tester from the nor-
mal mode to the check mode (Check that the MIL
flashes).
(7) Start the engine (The MIL goes).
(8) Simulate the conditions of the malfunction de- scribed by the customer.
NOTICE:
Leave the ignition switch ON until you have checked the
DTCs etc.
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Q07465
SP2−
1
2E6
ECM
No. 2 Vehicle Speed Sensor SP2
+
4
EC2
5
V
V−G EC2 E682
V
V−G
Q08227
SP2+SP2−
−
DIAGNOSTICS AUTOMATIC TRANSMISSION
DI−167
1996 LAND CRUISER (RM451U)
WIRING DIAGRAM
INSPECTION PROCEDURE
1 Check vehicle speed value or resistance between terminals SP2+ and SP2− of
ECM.
When using OBD II scan tool or T OYOTA hand−held tester:
PREPARATION:
(a) Remove the fuse box cover.
(b) Connect an OBD II scan tool or TOYOTA hand− held tes-
ter to the DLC3.
(c) Start the engine and turn the OBD II scan tool or T OYOTA
hand −held tester main switch ON.
CHECK:
Drive the vehicle and read vehicle speed value.
OK:
Vehicle speed matches tester speed value.
When not using OBD II scan tool or TOYOTA hand−held tes-
ter:
PREPARATION:
Disconnect the connector from the ECM.
CHECK:
Check the resistance between terminals SP2+ and SP2− of the
ECM.
OK:
Resistance: 560 − 680 Ω
OK Check and replace ECM.
NG
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Q08577D00180
ECM
Combination Meter
Battery
Park/Neutral
Position Switch
Fuse Block
Starter
From
Battery L
2
R
NSW
E717
16 15
C12
G−W
E7E7
E7
L
R
2
C12
C12
R−B R−B
G−W
O
O
IH2
B−W 22
43
1
2B−W
IG1
ST1 2 4
AM1
2
2
2 2
1
2
AM1
3
J4
EA2 1 8
GAUGE
W
B F6
FLAM1
B+
IH2
IH1 IH1
B−L
B
6
Ignition Switch
4 R/B No. 2
6
6
B
B
Y
Y
15
B−R
B−WO
G−R R−B
S1
S2
10 4
11
2
3
21 7
Y
B−Y 1
−
DIAGNOSTICS AUTOMATIC TRANSMISSION
DI−169
1996 LAND CRUISER (RM451U)
DTC P1780 Park/Neutral Position Switch Malfunction
CIRCUIT DESCRIPTION
The park/neutral position switch detects the shift lever position and sends\
signals to the ECM.
The ECM receives signals (NSW, R, 2 and L) from the park/neutral position switch. When the signal is\
not
sent to the ECM from the park/neutral position switch, the ECM judges th\
at the shift lever is in D position.
DTC No.DTC Detection ConditionTrouble Area
P1780
2 or more switches are ON simultaneously for N, 2 and L posi-
tions (2 trip detection logic)
Short in park/neutral position switch circuit
 Park/neutral position switch
 ECMWhen driving under conditions (a), (b) and (c) for 30 sec. or
more, the park/neutral position switch is ON (N position)
(2 trip detection logic)
(a) Vehicle speed: 70 km/h (44 mph) or more
(b) Engine speed: 1,500 − 2,500 rpm
(c) Engine load: 0.6 g/rev. or more
WIRING DIAGRAM
DI5KY−02
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BE3840
Q08479D00090
ON
(−)
(+)
NSWR
2
L
Position
P, NR
D
2
L NSW
−
Body ground R −

Body ground 2 −

Body ground L −

Body ground
Below 1.5 V
7.5 − 14 V
7.5 −
14 V*
7.5 − 14 V
Below 1.5 V
Below 1.5 V
Below 1.5 V Below1.5 V
Below 1.5 V
Below 1.5 V Below1.5 V
Below 1.5 V
9 − 14 V
Below 1.5 V
Below 1.5 V
Below 1.5 V
9 −
14 V
9 − 14 V
9 − 14 V Below 1.5 V
DI−170
−
DIAGNOSTICS AUTOMATIC TRANSMISSION
1996 LAND CRUISER (RM451U)
INSPECTION PROCEDURE
1 Read PNP, REVERSE, 2ND and LOW signals.
When using TOYOTA hand −held tester:
PREPARATION:
(a) Remove the fuse box cover.
(b) Connect a TOYOTA hand−held tester to the DLC3.
(c) Turn the ignition switch ON and TOYOTA hand−held tes-
ter main switch ON.
CHECK:
Shift lever into the P, R, N, 2 and L positions, and read the PNP,
REVERSE, 2 and L signals on the TOYOTA hand −held tester.
OK:
Shift positionSignal
22ND OFF → ON
LLOW OFF → ON
RREVERSE OFF → ON
P, NPNP SW OFF → ON
When not using TOYOTA hand −held tester:
PREPARATION:
Turn the ignition switch ON.
CHECK:
Measure the voltage between terminals NSW, 2 and L of ECM
and body ground when the shift lever is shifted to the following
positions.
OK:
*: The voltage will drop slightly due to lighting up of the back up
light.
OK Check and replace ECM.
NG
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Q08582
ECM
O/D OFF Indicator Light
(Combination Meter)
Ignition Switch
Fuse BlockO/D Main Switch* E7
2
P−L
B−L Y
GAUGE
Battery B+
W
2
Y
3 2
4 4
2
2 2
4
W−B
6
FL AM1
B−Y
22
E6 A
A
EA2 C12
C12
19
OD2
B ID2
J1
B 9
1
1 8
3
Fuse Block
P−L
P−L
AM1
2
BF
R/B No. 2 R/B No. 2
O/D Main switch
Contact go off with switch pushed in.
Contact go on with switch once again.
*:
DI−174
−
DIAGNOSTICS AUTOMATIC TRANSMISSION
1996 LAND CRUISER (RM451U)
O/D Main Switch & O/D OFF Indicator Light Circuit
CIRCUIT DESCRIPTION
The O/D main switch contacts go off when the switch is pushed in and come on when it is pushed once again.\
In O/D main switch OFF position, the O/D OFF indicator lights up, and the \
ECM prohibits shifting to O/D.
WIRING DIAGRAM
DI5L3−03
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BE3840
Q08230D00093
ON
OD2
DI−176
−
DIAGNOSTICS AUTOMATIC TRANSMISSION
1996 LAND CRUISER (RM451U)
2 Check OVRDRIVE CUT SW2 signal.
When using TOYOTA hand −held tester:
PREPARATION:
(a) Remove the fuse box cover.
(b) Connect a TOYOTA hand−held tester to the DLC3.
(c) Turn the ignition switch ON and TOYOTA hand−held tes-
ter main switch ON.
CHECK:
Read the OVRDRIVE CUT SW2 signal on the TOYOTA hand −
held tester.
OK:
O/D Main SwitchOVRDRIVE CUT SW2 Signal
O/D ON (pushed in)OFF
O/D OFF (pushed out)ON
When not using TOYOTA hand −held tester:
PREPARATION:
Turn the ignition switch ON.
CHECK:
Check the voltage between terminal OD2 of the ECM and body
ground.
OK:
O/D Main SwitchVoltage
O/D ON9 − 14 V
O/D OFFBelow 3 V
OK Proceed to next circuit inspection shown on
problem symptoms table (See page DI−147 ).
NG
3 Check harness and connector between O/D OFF indicator light and ECM (Se\
e page IN−28 ).
NG Repair or replace harness or connector.
OK
Check and replace ECM.
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Q08584
ECM
Pattern Select Switch*
(PWR Mode Switch)
PWR
E7
P−B
B−W
PWR Indicator Light
(Combination Meter)
ID2
63
C12
13
16
20
15
B
J6
EGU−IG
Fuse Block
Ignition Switch
EA2
AM1
IG1
Fuse Block
AM1
P−B
P−B
6 B
B B ID2
B−W
B−W
3
1
B−Y
2
4
222
1 FL AM1
F6
Battery
2
2
3
4
WB −L
R/B No. 2
R/B No. 2
Pattern Select Switch (PWR Mode Switch)
When the PWR mode switch is pushed in, the switch is contacted and
the PWR mode is celected.
To cancel the PWR mode, push the PWR mode switch onec again.
*:
−
DIAGNOSTICS AUTOMATIC TRANSMISSION
DI−179
1996 LAND CRUISER (RM451U)
Pattern Select Switch Circuit (PWR Mode Switch)
CIRCUIT DESCRIPTION
The ECM memory contains the shift programs for the NORMAL and POWER pattern\
s, 2 position, L position
and the lock −up patterns. Following the programs corresponding to the signals from th\
e pattern select
switch, the park/neutral position switch and other various sensors, the ECM swi\
tches the solenoid valves
ON and OFF, and control the transmission gear change and the lock −up clutch operation.
WIRING DIAGRAM
INSPECTION PROCEDURE
1 Check operation of PWR indicator light.
PREPARATION:
Check if the PWR indicator light normally when the PWR mode switch is set to NORM and PWR position.
NG Check and repair PWR indicator light.
OK
DI5L6−03
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BE3840
Q08229D00094
PWR
ON
DI−180
−
DIAGNOSTICS AUTOMATIC TRANSMISSION
1996 LAND CRUISER (RM451U)
2 Check PATTERN SEL SW signal.
When using TOYOTA hand −held tester:
PREPARATION:
(a) Remove the fuse box cover.
(b) Connect a TOYOTA hand−held tester to the DLC3.
(c) Turn the ignition switch ON and TOYOTA hand−held tes-
ter main switch ON.
CHECK:
Read the PWR signal on the TOYOTA hand −held tester.
OK:
PWR Mode SwitchPATTERN SEL SW Signal
PWRON
NORMOFF
When not using TOYOTA hand −held tester:
PREPARATION:
Turn the ignition switch ON.
CHECK:
Measure the voltage between terminal PWR of the ECM con-
nector and body ground when the PWR mode switch is set to
the PWR (POWER) position and NORM (NORMAL) position.
OK:
PWR Mode SwitchVoltage
PWR7.5 − 14 V
NORMBelow 1.5 V
HINT:
The ECM uses the normal pattern signal if the power signal is
not input.
OK Proceed to next circuit inspection shown on problem symptoms table (See page DI−147 ).
NG
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Q08580
R−W
J1
A
W 5BRY
IG3
O
Ignition Switch
Fuse Block
GAUGE
Pattern Select Switch*
(2nd Start Switch)
B ECM
18
IH2 12
HI
1
113
9
E4
2C12
Battery
FL AM1
Fuse Block
B−L
W
B−Y
2
4
F6
6 A
A
Y
3
1
E4HOLD
2
EA2
AM1
22
1
AM1 IG1
B
C12
ID3 IH2
O
R−W
2 2
3
42nd STRT Indicator Light
(Combination Meter)
12
Y
R/B No. 2 R/B No. 2
Pattern Select Switch (2nd Start Switch)
When the 2nd start switch is pushed, the switch is contacted and the 2nd\
mode is selected.
To cancel the 2nd start, push the 2nd start swtch once again. The 2nd star\
t is automatically cancelled
out when the ignition switch is turned OFF.
*:
DI−182
−
DIAGNOSTICS AUTOMATIC TRANSMISSION
1996 LAND CRUISER (RM451U)
Pattern Select Switch Circuit (2nd Start Switch) & 2nd Start
Switch Indicator Light Circuit
CIRCUIT DESCRIPTION
When 2nd start mode is selected with the pattern select switch, the ECM cont\
rols the solenoid valves and
the transmission starts from 2nd gear.
In D position, the transmission automatically shifts up through 3rd to O\
/D as usual.
In 2nd position, the transmission is held in 2nd gear.
WIRING DIAGRAM
DI5L8−03
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