Axle TOYOTA LAND CRUISER 1996 J80 Manual PDF

R13413
R08152
SA1993
R08153
Outside
Shift Fork
Actuator Installation
Hole
SA−46
−
SUSPENSION AND AXLE FRONT DIFFERENTIAL CARRIER
1996 LAND CRUISER (RM451U)
(j) Install the ball, compression spring and spring seat.
(k) Clean the threads of 2 plugs and plug holes with toluene
or trichloroethylene.
(l) Apply adhesive to the plug threads. Adhesive: Part No. 08833 −00080, THREE BOND 1344,
LOCTITE 242 or equivalent
(m) Using a hexagon wrench, install and tighten the screw
plugs.
Torque: 22 N·m (220 kgf·cm, 16 ft·lbf)
31. w/ DIFFERENTIAL LOCK: MEASURE DISTANCE BETWEEN SLEEVE AND DIF-
FERENTIAL CASE END SIDE
Measure distance between the sleeve and tip of the differential
case when differential is free and locked. Standard distance:
LOCK: 17.44 − 18.86 mm (0.6866 − 0.7425 in.)
FREE: 32.40 − 33.90 mm (1.2756 − 1.3346 in.)
32. w/ DIFFERENTIAL LOCK: INSTALL INDICATOR SWITCH
Install the indicator switch with a new gasket. Torque: 40 N·m (410 kgf·cm, 30 ft·lbf)
33. w/ DIFFERENTIAL LOCK: INSTALL ACTUATOR
(a) Check that the outermost rack tooth of the shift fork is virtually above the center line of the actuator installation
hole.
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R08154
Matchmark
(Groove)
5
°
108 ° 1.5 V
32
SA2306
SA1992
R08218
−
SUSPENSION AND AXLE FRONT DIFFERENTIAL CARRIER
SA−47
1996 LAND CRUISER (RM451U)
(b) Ensure that the matchmarks of the pinion of the actuator
is in the extent between zero and 5 degrees clockwise
above the center line of the actuator.
If the matchmarks is not in this extent, rotate the pinion to be
matched. Do not supply the battery positive voltage directly be-
tween terminals. If the matchmarks come to the extension limit
of the rotation, do not electrify moreover.
(c) Install a new O−ring to the actuator.
(d) Apply a light coat of gear oil on the O −ring.
(e) Apply MP grease to the gear part.
(f) Insert the actuator so that the long hole on the actuator side fits with the knock pin on the carrier side.
HINT:
Do not damage the O −ring of the actuator.
(g) Align the actuator with the long hole and rotate the actua-
tor counterclockwise when the knock pin reaches the
right−hand side.
(h) Install the actuator to the differential carrier with the bolt so that the outermost rack tooth of the shift fork will fit the
matchmarks of the pinion of the actuator.
Torque: 26 N·m (270 kgf·cm, 20 ft·lbf)
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SA1UQ−01
SA−48
−
SUSPENSION AND AXLE FRONT DIFFERENTIAL CARRIER
1996 LAND CRUISER (RM451U)
INSTALLATION
Installation is in the reverse order of removal (see page SA−27).
HINT:
w/ differential lock:
Before installation, check differential lock operation connecting the connector of the actuator to the
connector of the vehicle side.
w/ differential lock:
Before installation, check that the sleeves on work with switching over the differential lock control
switch.
After checking, lock the front differential.
After installation, fill the differential with gear oil (See page SA−27).
w/ differential lock:
After installation, check that the bleeder plug at the point of the bleeder tu\
be (inside of the engine room)
is not damaged or worn.
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SA1UR−01
−
SUSPENSION AND AXLE COIL SPRING AND FRONT SHOCK ABSORBER
SA−49
906
Author: Date:
1996 LAND CRUISER (RM451U)
COIL SPRING AND FRONT SHOCK ABSORBER
COMPONENTS
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SA1US−01
SA2662
SA2663
R13152
SA−50
−
SUSPENSION AND AXLE COIL SPRING AND FRONT SHOCK ABSORBER
1996 LAND CRUISER (RM451U)
REMOVAL
1. REMOVE FRONT WHEEL Torque:
Steel wheel: 147 N·m (1,500 kgf·cm, 109 ft·lbf)
Aluminum wheel: 103 N·m (1,050 kgf·cm, 76 ft·lbf)
2. REMOVE FRONT SHOCK ABSORBER
(a) Jack up and support the axle housing.
(b) Hold the piston rod and remove the upper mounting nut. Torque: 69 N·m (700 kgf·cm, 51 ft·lbf)
(c) Hold the shock absorber and remove the lower mounting nut, shock absorber, cushions and retainers.
Torque: 69 N·m (700 kgf·cm, 51 ft·lbf)
3. DISCONNECT STABILIZER BAR FROM AXLE HOUS- ING (See page SA−60 )
4. REMOVE COIL SPRING
(a) Jack down and support axle housing.
(b) Using SST, compress the coil spring. SST 09727−30021
NOTICE:
Do not use an impact wrench. It will damage the SST.
(c) Remove the coil spring.
HINT:
Align the coil spring end with the lower seat and install the coil
spring.
5. REMOVE FOLLOW SPRING
Remove the 2 nuts and follow spring. Torque: 9.2 N·m (94 kgf·cm, 82 in.·lbf)
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SA1UT−01
FA0530
−
SUSPENSION AND AXLE COIL SPRING AND FRONT SHOCK ABSORBER
SA−51
1996 LAND CRUISER (RM451U)
INSPECTION
INSPECT SHOCK ABSORBER
Compress and extend the shock absorber rod and check that
there is abnormal resistance or unusual operation sounds.
If there is any abnormality, replace the shock absorber with a
new one.
NOTICE:
When discarding the shock absorber, use the following
procedure.
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SA1UU−01
SA2667
50 mm
(1.97 in.)30 mm
(1.18 in.)
SA−52
−
SUSPENSION AND AXLE COIL SPRING AND FRONT SHOCK ABSORBER
1996 LAND CRUISER (RM451U)
DISPOSAL
DISCARD SHOCK ABSORBER
Before discarding the shock absorber, drill a hole 2 − 3 mm
(0.079 − 0.118 in.) in diameter at the location shown in the il-
lustration to release the gas inside.
NOTICE:
When drilling, chips may fly out, work carefully. The gas is
colorless, odorless and non −poisonous.
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SA1UV−01
−
SUSPENSION AND AXLE COIL SPRING AND FRONT SHOCK ABSORBER
SA−53
1996 LAND CRUISER (RM451U)
INSTALLATION
Installation is in the reverse order of removal (See page SA−50 ).
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SA1UW−01
SA2675
SA2676
SA−54
−
SUSPENSION AND AXLE FRONT LATERAL CONTROL ROD
911
Author: Date:
1996 LAND CRUISER (RM451U)
FRONT LATERAL CONTROL ROD
REMOVAL
1. REMOVE FRONT WHEEL
Torque:
Steel wheel: 147 N·m (1,500 kgf·cm, 109 ft·lbf)
Aluminum wheel: 103 N·m (1,050 kgf·cm, 76 ft·lbf)
2. DISCONNECT LA TERAL CONTROL ROD FROM AXLE
HOUSING
Remove the bolt and disconnect the lateral control rod from the
axle housing.
Torque: 171 N·m (1,750 kgf·cm, 127 ft·lbf)
HINT:
After stabilizing the suspension, torque the bolt.
3. REMOVE LATERAL CONTROL ROD FROM FRAME
Remove the nut, bolt and lateral control rod. Torque: 171 N·m (1,750 kgf·cm, 127 ft·lbf)
HINT:
After stabilizing the suspension, torque the bolt.
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SA1UX−01
FA0533
SST
SST
FA0534
SST
SST
−
SUSPENSION AND AXLE FRONT LATERAL CONTROL ROD
SA−55
1996 LAND CRUISER (RM451U)
REPLACEMENT
1. REMOVE BUSHING
Using SST, remove the bushing from the lateral control rod.
SST 09710 −22042 (09710 −02051, 09710 −02071),
09950 −70010 (09951 −07150)
2. INSTALL BUSHING
Using SST, install a new bushing into the lateral control rod. SST 09710−22042 (09710 −02051, 09710−02071)
HINT:
Do not use a lubricant when pressing in the bushing.
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