rear wheel TOYOTA LAND CRUISER 1996 J80 Workshop Manual

IN0253
WRONGCORRECT
IN0252
WRONGCORRECT
IN−6
−
INTRODUCTION REPAIR INSTRUCTIONS
6
Author: Date:
1996 LAND CRUISER (RM451U)
(k) Care must be taken when jacking up and supporting the
vehicle. Be sure to lift and support the vehicle at the prop-
er locations (See page IN−8).
Cancel the parking brake on the level place and
shift the transmission in Neutral (or N position).
When jacking up the front wheels of the vehicle at
first place stoppers behind the rear wheels.
When jacking up the rear wheels of the vehicle at
first place stoppers before the front wheels.
When either the front or rear wheels only should be
jacked up, set rigid racks and place stoppers in front
and behind the other wheels on the ground.
After the vehicle is jacked up, be sure to support it
on rigid racks . It is extremely dangerous to do any
work on a vehicle raised on a jack alone, even for
a small job that can be finished quickly.
(l) Observe the following precautions to avoid damage to the
following parts:
(1) Do not open the cover or case of the ECU unless absolutely necessary. (If the IC terminals are
touched, the IC may be destroyed by static electric-
ity.)
(2) To disconnect vacuum hoses, pull off the end, not the middle of the hose.
(3) To pull apart electrical connectors, pull on the con- nector itself, not the wires.
(4) Be careful not to drop electrical components, such
as sensors or relays. If they are dropped on a hard
floor, they should be replaced and not reused.
(5) When steam cleaning an engine, protect the elec- tronic components, air filter and emission −related
components from water.
(6) Never use an impact wrench to remove or install temperature switches or temperature sensors.
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IN−34
−
INTRODUCTION TERMS
34
Author: Date:
1996 LAND CRUISER (RM451U)
CW
Curb W
eight
DCDirect Current
DEFDefogger
DFLDeflector
DIFF.Differential
DIFF. LOCKDifferential Lock
D/INJDirect Injection
DLIDistributorless Ignition
DOHCDouble Over Head Cam
DPDash Pot
DSDead Soak
DSPDigital Signal Processor
EBDElectronic Brake Force Distribution
ECAMEngine Control And Measurement System
ECDElectronic Controlled Diesel
ECDYEddy Current Dynamometer
ECUElectronic Control Unit
EDElectro−Deposited Coating
EDICElectric Diesel Injection Control
EDUElectronic Driving Unit
EFIElectronic Fuel Injection
E/GEngine
EGR−VMExhaust Gas Recirculation −Vacuum Modulator
ELREmergency Locking Retractor
ENGEngine
ESAElectronic Spark Advance
ETCSElectronic Throttle Control System
EVPEvaporator
E−VRVElectric V acuum Regulating V alve
EXHExhaust
FEFuel Economy
FFFront−Engine Front− Wheel−Drive
F/GFuel Gage
FIPGFormed In Place Gasket
FLFusible Link
F/PFuel Pump
FPUFuel Pressure Up
FrFront
FRFront−Engine Rear− Wheel−Drive
F/WFlywheel
FW/DFlywheel Damper
FWDFront−Wheel−Drive
GASGasoline
GSAGear Shift Actuator
GNDGround
HACHigh Altitude Compensator
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IN−36
−
INTRODUCTION TERMS
36
Author: Date:
1996 LAND CRUISER (RM451U)
NA
Natural Aspiration
No.Number
O/DOverdrive
OEMOriginal Equipment Manufacturing
OHCOverhead Camshaft
OHVOverhead V
alve
OPTOption
O/SOversize
P & BVProportioning And Bypass Valve
PCSPower Control System
PCVPositive Crankcase Ventilation
PKBParking Brake
PPSProgressive Power Steering
PSPower Steering
PTOPower Take−Off
R & PRack And Pinion
R/BRelay Block
RBSRecirculating Ball Type Steering
R/FReinforcement
RFSRigid Front Suspension
RHRight−Hand
RHDRight−Hand Drive
RLYRelay
ROMRead Only Memory
RrRear
RRRear−Engine Rear −Wheel Drive
RRSRigid Rear Suspension
RWDRear− Wheel Drive
SDNSedan
SENSensor
SICSStarting Injection Control System
SMTSequential Manual T ransmission
SOCState Of Charge
SOHCSingle Overhead Camshaft
SPECSpecification
SPISingle Point Injection
SRSSupplemental Restraint System
SSMSpecial Service Materials
SSTSpecial Service Tools
STDStandard
STJCold−Start Fuel Injection
SWSwitch
SYSSystem
T/ATransaxle
TACHTachometer
TBIThrottle Body Electronic Fuel Injection
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BO48P−01
N14081
N14075
BO−38
−
BODY WHEEL OPENING MOULDING
1996 LAND CRUISER (RM451U)
REMOVAL
1. REMOVE FRONT FENDER WHEEL OPENING MOULDING
(a) Remove the charcoal canister.
(b) Remove the air cleaner case assembly.
(c) Remove the cool air intake duct.
(d) Remove the front wheel.
(e) Remove the front mudguard.
(f) Remove the front bumper extension.
(g) Remove the 4 nuts from engine room inside service hole.
(h) Remove the 2 screws.
(i) Remove the front wheel opening extension.
2. REAR DOOR SIDE: REMOVE REAR WHEEL OPENING MOULDING
Remove the 2 bolts and moulding.
3. REMOVE REAR WHEEL OPENING MOULDING
(a) Remove the mud guard, bumper extention and back door
scuff plate.
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N14076
N14077
N14078
N14079
N14440
−
BODY WHEEL OPENING MOULDING
BO−39
1996 LAND CRUISER (RM451U)
(b) Remove the quarter trim RH.
(c) Remove the quarter trim LH.
4. REMOVE QUARTER OUTSIDE MOULDING
(a) Remove the 2 nuts.
(b) Remove the screw.
(c) Using a screwdriver, pry out the rearwheel moulding.
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BO48Q−01
N14082
BO−40
−
BODY WHEEL OPENING MOULDING
1996 LAND CRUISER (RM451U)
INSTALLATION
1. INSTALL FRONT WHEEL OPENING MOULDING
(a) Install the front wheel opening moulding.
(b) Install the 4 nuts from the service hole of the engine room
inside.
(c) Install the 2 screws.
(d) Front bumper extension
(e) Front mudguard
(f) Front wheel
(g) Cool air intake duct
(h) Air cleaner case assembly
(i) Charcoal canister
2. INSTALL QUARTER OUTSIDE MOULDING
Install the quarter outside moulding with the 2 bolts.
3. INSTALL REAR WHEEL OPENING MOULDING
(a) Install the rear wheel opening moulding with the 2 nuts.
(b) Install the screw.
(c) Install the quarter trim LH.
(d) Install the quarter trim RH.
(e) Install the back door scuff plate.
(f) Install the rear bumper extension.
(g) Install the rear mudguard.
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BR1D0−03
−
BRAKE REAR BRAKE PAD
BR−31
1996 LAND CRUISER (RM451U)
REPLACEMENT
1. REMOVE REAR WHEEL
Remove the wheel and temporarily fasten the disc with the hub
nuts.
2. INSPECT PAD LINING THICKNESS
Check the pad thickness through the caliper inspection hole
and replace pads if the thickness is not within the specification.
Minimum thickness: 1.0 mm (0.039 in.)
3. REMOVE BRAKE CALIPER
(a) Remove the sliding main pin and sliding sub pin.
(b) Remove the caliper and suspend it so the hose is not stretched.
HINT:
Do not disconnect the flexible hose.
4. REMOVE THESE PARTS:
(a) 2 brake pads
(b) Anti−squeal shim
(c) 4 pad support plates
(d) 2 pad wear indicator plates
NOTICE:
The pad support plates can be used again provided that
they have sufficient rebound, no deformation, cracks or
wear, and have had all rust, dirt and foreign particles
cleaned off.
5. CHECK DISC THICKNESS AND RUNOUT (See page BR−36 )
6. INSTALL PAD SUPPORT PLATES
7. INSTALL NEW PADS
NOTICE:
When replacing worn pads, the anti −squeal shim and wear
indicator plates must be replaced together with the pads.
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BR−32
−
BRAKE REAR BRAKE PAD
1996 LAND CRUISER (RM451U)
(a) Install pad wear indicator plate to each pads.
(b) Install the anti−squeal shim to the outer pad.
(c) Install the 2 pads so the wear indicator plate is facing up-
ward.
NOTICE:
Do not allow oil or grease to get on the rubbing face.
8. INSTALL CALIPER
(a) Draw out a small amount of brake fluid from the reservoir.
(b) Press in piston with a hammer handle or an equivalent.
HINT:
Always change the pads on one wheel at a time as there is a
possibility of the opposite piston flying out.
(c) Install the caliper carefully so the boot is not wedged.
(d) Install and torque the sliding main pin and sub pin. Torque: 88 N·m (900 kgf·cm, 65 ft·lbf)
9. INSTALL REAR WHEEL
10. CHECK THAT FLUID LEVEL IS AT MAX LINE
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BR1D8−04
BR−40
−
BRAKE PARKING BRAKE
1996 LAND CRUISER (RM451U)
DISASSEMBLY
1. REMOVE REAR WHEEL
2. REMOVE REAR DISC BRAKE ASSEMBLY
(a) Remove the 2 mounting bolts and remove the disc brake assembly.
Torque: 88 N·m (900 kgf·cm, 65 ft·lbf)
(b) Suspend the disc brake assembly securely. Ensure that the hose is not stretched.
3. REMOVE DISC
Place the matchmarks on the disc and rear hub, and remove the
disc.
HINT:
If the disc cannot be removed easily, turn the shoe adjuster until
the wheel turns freely.
4. REMOVE TENSION SPRING
Using needle −nose pliers, remove the tension spring.
5. REMOVE SHOE RETURN SPRINGS
Using SST, remove the shoe return springs. SST 09717−20010
HINT:
Using SST, install the front shoe return spring and then install
the rear return spring. SST 09718−20010
6. REMOVE SHOE STRUT WITH SPRING
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BR1334
R00326
BR−54
−
BRAKE ABS ACTUATOR
1036
Author: Date:
1996 LAND CRUISER (RM451U)
4. INSPECT BRAKE ACTUATOR OPERATION
(a) Start the engine, and run it at idle.
(b) Turn the selector switch of the actuator checker to
”FRONT RH” position.
(c) Push and hold in the SUB MOTOR switch for a few se- conds.
(d) Depress the brake pedal and hold it until the step (g) is
completed.
(e) Push the POWER switch, and check that the brake pedal
does not go down.
NOTICE:
Do not keep the POWER switch pushed down for more than
10 seconds.
(f) Release the switch, and check that the pedal goes down.
(g) Push and hold in the SUB MOTOR switch for a few se- conds, and check that the pedal returns.
(h) Release the brake pedal.
(i) Push and hold in the SUB MOTOR switch for a few se- conds.
(j) Depress the brake pedal and hold it for about 15 seconds.
As you hold the pedal down, push the SUB MOTOR
switch for a few seconds. Check that the brake pedal
does not pulsate.
(k) Release the brake pedal.
5. INSPECT FOR OTHER WHEELS
(a) Turn the selector switch to ”FRONT LH” position.
(b) Repeating (c) to (j) of the step 4, check the actuator opera-
tion similarly.
(c) Similarly, inspect ”REAR” position.
6. PUSH SUB MOTOR SWITCH
(a) Push and hold in the SUB MOTOR switch for a few se- conds.
(b) Stop the engine.
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