TOYOTA LAND CRUISER 1998 Factory Repair Manual

B04209
SWING ARM TYPE LIFT
NOTICE: When lifting the vehicle, place the supports correctly
at the positions shown above.
PLATE TYPE LIFT (DO NOT USE.)
Never use the plate type lift-using it to lift up the vehicle will
cause the body shape to warp. NOTICE: FRONT
FRONT
- INTRODUCTIONREPAIR INSTRUCTIONS
IN-9
9 Author
: Date
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2004 LAND CRUISER (RM1071U)

FI1066
IN07M-02
Z11554
Seal Lock Adhesive
IN-4
- INTRODUCTIONREPAIR INSTRUCTIONS
4 Author
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2004 LAND CRUISER (RM1071U)
REPAIR INSTRUCTIONS
GENERAL INFORMATION
BASIC REPAIR HINT
(a) Use fender, seat and floor covers to keep the vehicle
clean and prevent damage.
(b) During disassembly, keep parts in the appropriate order
to facilitate reassembly.
(c) Installation and removal of battery terminal:
(1) Before performing electrical work, disconnect the
negative (-) terminal cable from the battery.
(2) If it is necessary to disconnect the battery for in-
spection or repair, first disconnect the negative (-)
terminal cable.
(3) When disconnecting the terminal cable to prevent
damage to battery terminal, loosen the cable nut
and raise the cable straight up without twisting or
prying it.
(4) Clean the battery terminals and cable ends with a
clean shop rag. Do not scrape them with a file or oth-
er abrasive objects.
(5) Install the cable ends to the battery terminals after
loosening the nut, and tighten the nut after installa-
tion. Do not use a hammer to tap the cable ends
onto the terminals.
(6) Be sure the cover for the positive (+) terminal is
properly in place.
(d) Check hose and wiring connectors to make sure that they
are connected securely and correctly.
(e) Non-reusable parts
(1) Always replace cotter pins, gaskets, O-rings and oil
seals, etc. with new ones.
(2) Non-reusable parts are indicated in the component
illustrations by the ºº symbol.
(f) Precoated parts
Precoated parts are bolts and nuts, etc. that are coated
with a seal lock adhesive at the factory.
(1) If a precoated part is retightened, loosened or
caused to move in any way, it must be recoated with
the specified adhesive.
(2) When reusing precoated parts, clean off the old
adhesive and dry with compressed air. Then apply
the specified seal lock adhesive to the bolt, nut or
threads.

BE1367
Medium Current Fuse and High Current Fuse
Equal Amperage Rating
V00076
Abbreviation Part Name Symbol Illustration
FUSE
MEDIUM CURRENT FUSE
HIGH CURRENT FUSE
FUSIBLE LINK
CIRCUIT BREAKERFUSE
M-FUSE
H-FUSE
FL
CB
- INTRODUCTIONREPAIR INSTRUCTIONS
IN-5
5 Author
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2004 LAND CRUISER (RM1071U)
(3) Precoated parts are indicated in the component il-
lustrations by the º
º symbol.
(g) When necessary, use a sealer on gaskets to prevent
leaks.
(h) Carefully observe all specifications for bolt tightening
torques. Always use a torque wrench.
(i) Use of special service tools (SST) and special service ma-
terials (SSM) may be required, depending on the nature
of the repair. Be sure to use SST and SSM where speci-
fied and follow the proper work procedure. A list of SST
and SSM can be found in Preparation section in this
manual.
(j) When replacing fuses, be sure the new fuse has the cor-
rect amperage rating. DO NOT exceed the rating or use
one with a lower rating.

IN0253
WRONG CORRECT
IN0252
WRONG CORRECT IN-6
- INTRODUCTIONREPAIR INSTRUCTIONS
6 Author
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2004 LAND CRUISER (RM1071U)
(k) Care must be taken when jacking up and supporting the
vehicle. Be sure to lift and support the vehicle at the prop-
er locations (See page IN-8).
Cancel the parking brake on the level place and
shift the transmission in N position.
When jacking up the front wheels of the vehicle at
first place stoppers behind the rear wheels.
When jacking up the rear wheels of the vehicle at
first place stoppers before the front wheels.
When either the front or rear wheels only should be
jacked up, set rigid racks and place stoppers in front
and behind the other wheels on the ground.
After the vehicle is jacked up, be sure to support it
on rigid racks. It is extremely dangerous to do any
work on a vehicle raised on a jack alone, even for
a small job that can be finished quickly.
(l) Observe the following precautions to avoid damage to the
following parts:
(1) Do not open the cover or case of the ECU unless
absolutely necessary. (If the IC terminals are
touched, the IC may be destroyed by static electric-
ity.)
(2) To disconnect vacuum hoses, pull off the end, not
the middle of the hose.
(3) To pull apart electrical connectors, pull on the con-
nector itself, not the wires.
(4) Be careful not to drop electrical components, such
as sensors or relays. If they are dropped on a hard
floor, they should be replaced and not reused.
(5) When steam cleaning an engine, protect the elec-
tronic components, air filter and emission-related
components from water.
(6) Never use an impact wrench to remove or install
temperature switches or temperature sensors.
(7) When checking continuity at the wire connector, in-
sert the tester probe carefully to prevent terminals
from bending.
(8) When using a vacuum gauge, never force the hose
onto a connector that is too large. Use a step-down
adapter for adjustment. Once the hose has been
stretched, it may leak air.

IN0002
Example
- INTRODUCTIONREPAIR INSTRUCTIONS
IN-7
7 Author
: Date
:
2004 LAND CRUISER (RM1071U)
(m) Installation and removal of vacuum hose:
(1) When disconnecting vacuum hoses, use tags to
identify how they should be reconnected to.
(2) After completing a job, double check that the vacu-
um hoses are properly connected. A label under the
hood shows the proper layout.
(n) Bleeding of hydraulic brake booster system
When repairing the hydraulic brake booster or ABS,
bleeding the air out of the hydraulic brake booster
(See page BR-4).
(o) Unless otherwise stated, all resistance is measured at an
ambient temperature of 20°C (68°F). Because the resis-
tance may be outside specifications if measured at high
temperatures immediately after the vehicle has been run-
ning, measurement should be made when the engine has
cooled down.

IN04O-02
B04208
SUPPORT POSITIONFront
RearEngine under cover
Rear differential carrier
CAUTION : When jacking-up the front and rear, make sure the car is
not carrying any extra weight.
Safety stand FRONT
JACK POSITION
SCREW TYPE JACK POSITION IN-8
- INTRODUCTIONREPAIR INSTRUCTIONS
8 Author
: Date
:
2004 LAND CRUISER (RM1071U)
VEHICLE LIFT AND SUPPORT LOCATIONS

B04209
SWING ARM TYPE LIFT
NOTICE: When lifting the vehicle, place the supports correctly
at the positions shown above.
PLATE TYPE LIFT (DO NOT USE.)
Never use the plate type lift-using it to lift up the vehicle will
cause the body shape to warp. NOTICE: FRONT
FRONT
- INTRODUCTIONREPAIR INSTRUCTIONS
IN-9
9 Author
: Date
:
2004 LAND CRUISER (RM1071U)

B16233
Recommended Viscosity (SAE):
TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE5W-30°C °F
-20
-290
-1820
-740
460
1680
27100
38
LU08N-04
B04468
Front
B04469
Oil Pressure Gauge
Oil Pressure Switch
P08343
Adhesive
- LUBRICATIONOIL AND FILTER
LU-1
1782 Author
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2004 LAND CRUISER (RM1071U)
OIL AND FILTER
INSPECTION
1. CHECK ENGINE OIL QUALITY
Check the oil for deterioration, entry of water, discoloring or thin-
ning.
If the quality is visibly poor, replace the oil.
Oil grade:
API grade SL Energy-Conserving or ILSAC multi-
grade engine oil.
2. CHECK ENGINE OIL LEVEL
The oil level should be between the ºLº and ºFº marks on the dip-
stick.
If low, check for leakage and add oil up to the ºFº mark.
NOTICE:

Do not fill with engine oil above the ºFº mark.

Install the oil dipstick facing the direction shown in
the illustration.
3. REMOVE ENGINE UNDER COVER NO.1
4. REMOVE OIL PRESSURE SWITCH
5. INSTALL OIL PRESSURE GAUGE
6. WARM UP ENGINE
Allow the engine to warm up to normal operating temperature.
7. CHECK OIL PRESSURE
Oil pressure:
At idle: 29 kPa (0.3 kgf/cm
2, 4.2 psi) or more
At 3,000 rpm:
294 - 588 kPa (3.0 - 6.0 kgf/cm
2,
43 - 85 psi)
8. REMOVE OIL PRESSURE GAUGE
9. REINSTALL OIL PRESSURE SWITCH
(a) Apply adhesive to 2 or 3 threads of the oil pressure switch.
Adhesive:
Part No. 08833-00080, THREE BOND 1344, LOCTITE
242 or equivalent
(b) Reinstall the oil pressure switch.
10. START ENGINE, AND CHECK FOR ENGINE OIL
LEAKS
11. REINSTALL ENGINE UNDER COVER NO.1

LU08O-02
B04490Engine Under Cover No.3
B04609
B04481
Service Hole Cover
LU-2
- LUBRICATIONOIL AND FILTER
1783 Author
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2004 LAND CRUISER (RM1071U)
REPLACEMENT
CAUTION:

Prolonged and repeated contact with mineral oil will
result in the removal of natural fats from the skin,
leading to dryness, irritation and dermatitis. In addi-
tion, used engine oil contains potentially harmful
contaminants which may cause skin cancer.

Care should be taken, therefore, when changing en-
gine oil to minimize the frequency and length of time
your skin is exposed to used engine oil. Protective
clothing and gloves that cannot be penetrated by oil
should be worn. The skin should be thoroughly
washed with soap and water, or use water-less hand
cleaner, to remove any used engine oil. Do not use
gasoline, thinners, or solvents.

In order to preserve the environment, used oil and
used oil filters must be disposed of only at desig-
nated disposal sites.
1. DRAIN ENGINE OIL
(a) Remove the 2 nuts and engine under cover No.3.
(b) Remove the oil filler cap.
(c) Remove the oil drain plug, and drain the oil into a contain-
er.
2. REPLACE OIL FILTER
(a) Remove the 2 bolts and service hole cover.

B04482
SST
B04483
B04484
SST
3/4 Turn
- LUBRICATIONOIL AND FILTER
LU-3
1784 Author
: Date
:
2004 LAND CRUISER (RM1071U)
(b) Using SST, remove the oil filter.
SST 09228-07501
(c) Clean the oil filter contact surface on the oil filter mount-
ing.
(d) Lubricate the filter rubber gasket with clean engine oil.
(e) Tighten the oil filter by hand until the rubber gasket con-
tacts the seat of the filter mounting.
(f) Using SST, give it an additional 3/4 turn to seat the filter.
SST 09228-07501
3. REFILL WITH ENGINE OIL
(a) Clean and install the oil drain plug with a new gasket.
Torque: 39 N´m (400 kgf´cm, 29 ft´lbf)
(b) Fill with new engine oil.
Capacity:
Drain and refill:
w/ Oil filter change: 6.8 liters (7.2 US qts, 6.0 Imp. qts)
w/o Oil filter change: 6.4 liters (6.8 US qts, 5.6 Imp. qts)
Dry fill: 8.0 liters (8.5 US qts, 7.0 Imp. qts)
(c) Reinstall the oil filler cap.
4. START ENGINE AND CHECK FOR ENGINE OIL
LEAKS
5. RECHECK ENGINE OIL LEVEL
6. REINSTALL ENGINE UNDER COVER NO.3 AND SER-
VICE HOLE COVER