TOYOTA LAND CRUISER 1998 Factory Repair Manual
Manufacturer: TOYOTA, Model Year: 1998, Model line: LAND CRUISER, Model: TOYOTA LAND CRUISER 1998Pages: 3115, PDF Size: 54.88 MB
Page 2691 of 3115
RS0N2-1 1
H20928
Curtain Shield
Airbag Assembly
9.8 (100, 86 in.´lbf)
9.8 (100, 86 in.´lbf)
9.8 (100, 86 in.´lbf)
N´m (kgf´cm, ft´lbf): Specified torque
RS-58
- SUPPLEMENTAL RESTRAINT SYSTEMCURTAIN SHIELD AIRBAG ASSEMBLY
2333 Author: Date:
2004 LAND CRUISER (RM1071U)
CURTAIN SHIELD AIRBAG ASSEMBLY
COMPONENTS
Page 2692 of 3115
RS0VO-01
AB0152
SST
AB0158
Battery
SST
- SUPPLEMENTAL RESTRAINT SYSTEMCURTAIN SHIELD AIRBAG ASSEMBLY
RS-61
2336 Author: Date:
2004 LAND CRUISER (RM1071U)
DISPOSAL
HINT:
When scrapping vehicles equipped with an SRS or disposing
of the side airbag assembly always first deploy the airbag in ac-
cordance with the procedure described below. If any abnormal-
ity occurs with the airbag deployment, contact the SERVICE
DEPT. of TOYOTA MOTOR SALES,.U.S.A., INC.
CAUTION:
Never dispose of a curtain shield airbag assembly of
which airbag has not been deployed.
The airbag produces a sizeable exploding sound
when it deploys, so perform the operation out-of-
doors and where it will not create a nuisance to
nearby residents.
When deploying the airbag, always use the specified
SST (SRS Airbag Deployment Tool), perform the op-
eration in a place away from electrical noise.
SST 09082-00700
When deploying an airbag, perform the operation at
least 10 m (33 ft) away from the airbag assembly.
The side airbag assembly is very hot when the airbag
is deployed, so leave it alone for at least 30 minutes
after deployment.
Use gloves and safety glasses when handling side
airbag assembly with the deployed airbag.
Always wash your hands with water after completing
the operation.
Do not apply water, etc. to a side airbag assembly with
the deployed airbag.
1. AIRBAG DEPLOYMENT WHEN SCRAPPING VE-
HICLE
HINT:
Have a battery ready as the power source to deploy the airbag.
(a) Check the function of the SST (See step 1-(a) on page
RS-20).
SST 09082-00700
Page 2693 of 3115
H20933SST
SST
R13455
10 m (33 ft) or more
SSTBattery RS-62
- SUPPLEMENTAL RESTRAINT SYSTEMCURTAIN SHIELD AIRBAG ASSEMBLY
2337 Author: Date:
2004 LAND CRUISER (RM1071U)
(b) Disconnect the curtain shield airbag connector.
NOTICE:
When handling the airbag connector, take care not to dam-
age the airbag wire harness.
(c) Install the SST.
(1) Connect the connectors of the SST to the airbag
connector.
SST 09082-00700, 09082-00760
NOTICE:
To avoid damaging the SST connector and wire harness,
do not lock the secondary lock of the twin lock.
(2) Move the SST at least 10 m (33 ft) away from the
front of the vehicle.
(3) Close all the doors and windows of the vehicle.
NOTICE:
Take care not to damage the SST wire harness.
(4) Connect the SST red clip to the battery positive (+)
terminal and the black clip to the battery negative
(-) terminal.
(d) Deploy the airbag.
(1) Check that no one is inside the vehicle or within 10
m (33 ft) area around the vehicle.
(2) Press the SST activation switch and deploy the air-
bag.
CAUTION:
The curtain shield airbag assembly is very hot when
the airbag is deployed, so leave it alone for at least 30
minutes after deployment.
Use gloves and safety glasses when handling the cur-
tain shield airbag assembly with the deployed airbag.
Do not apply water, etc. to the curtain shield airbag as-
sembly with the deployed airbag.
Always wash your hands with water after completing
the operation.
When scrapping a vehicle, deploy the airbag and
scrap the vehicle with the curtain shield airbag as-
sembly still installed.
HINT:
The airbag deploys as the LED of the SST activation switch
comes on.
Page 2694 of 3115
AB0163
Wire Harness
Diameter
Stripped Wire Harness Section
H20934
- SUPPLEMENTAL RESTRAINT SYSTEMCURTAIN SHIELD AIRBAG ASSEMBLY
RS-63
2338 Author: Date:
2004 LAND CRUISER (RM1071U)
2. DEPLOYMENT WHEN DISPOSING OF CURTAIN
SHIELD AIRBAG ASSEMBLY
NOTICE:
When disposing of the curtain shield airbag assem-
bly only, never use the customer's vehicle to deploy
the airbag.
Be sure to follow the procedure given below when de-
ploying the airbag.
HINT:
Have a battery ready as the power source to deploy the airbag.
(a) Remove the curtain shield airbag assembly (See page
RS-59).
(b) Cut off the deployment section in airbag from inflator.
(c) Using a service-purpose wire harness, tie down the cur-
tain shield airbag assembly to the tire.
Wire harness: Stripped wire harness section
1.25 mm
2
or more (0.0019 in2. or more)
CAUTION:
If a wire harness which is too thin or some other thing is
used to tie down the curtain shield airbag assembly, it may
be snapped by the shock when the airbag is deployed. This
is highly dangerous. Always use a wire harness for vehicle
use which is at least 1.25 mm
2 (0.0019 in2.).
HINT:
To calculate the square of the stripped wire harness section-
Square = 3.14 x (Diameter)
2 divided by 4
(1) Passing the wire harness through the installation
holes as shown in the illustration.
Page 2695 of 3115
H20935
Width
Inner Diam.
AB0158
SSTBattery
H20936
Tires
(5 or More)
R05403
RS-64
- SUPPLEMENTAL RESTRAINT SYSTEMCURTAIN SHIELD AIRBAG ASSEMBLY
2339 Author: Date:
2004 LAND CRUISER (RM1071U)
(2) Position the curtain shield airbag assembly inside
the tire with the airbag deployment direction facing
inside.
Tire size: Must exceed the following dimensions-
Width: 185 mm (7.28 in.)
Inner diameter: 360 mm (14.17 in.)
CAUTION:
Make sure that the wire harness is tight. It is very danger-
ous when a loose wire harness results in the curtain shield
airbag assembly coming free due to the shock from the air-
bag deploying.
NOTICE:
The tire will be marked by the airbag deployment, so when
disposing of the airbag use a redundant tire.
(d) Check the function of the SST (See step 1-(a) on page
RS-20).
SST 09082-00700
(e) Place the tires.
CAUTION:
Place the tire so that the deployment direction of the cur-
tain shield airbag will be downward.
(1) Place at least 2 tires under the tire to which the side
airbag assembly is tied.
(2) Place at least 2 tires over the tire to which the side
airbag assembly is tied. The top tire should have the
wheel installed.
(3) Tie the tires together with 2 wire harnesses.
CAUTION:
Make sure that the wire harnesses are tight. It is very dan-
gerous when loose wire harness results in the tires coming
free due to the shock from the airbag deploying.
HINT:
Place the SST connector and wire harness inside tires. Secure
at least 1 m (3 ft) of slack for the wire harness.
Page 2696 of 3115
H2093710 m (33 ft) or more SSTBattery
H20938
- SUPPLEMENTAL RESTRAINT SYSTEMCURTAIN SHIELD AIRBAG ASSEMBLY
RS-65
2340 Author: Date:
2004 LAND CRUISER (RM1071U)
(f) Install the SST.
Connect the connectors of the SST to the curtain shield
airbag assembly connector.
SST 09082-00700, 09082-00760
NOTICE:
To avoid damaging the SST connector and wire harness,
do not lock the secondary lock of the twin lock. Also, se-
cure some slack for the SST wire harness inside the tire.
(g) Deploy the airbag.
(1) Connect the SST red clip to the battery positive (+)
terminal and the black clip to the battery negative
(-) terminal.
(2) Check that no one is within 10 m (33 ft) area around
the tire which the side airbag assembly is tied to.
(3) Press the SST activation switch and deploy the air-
bag.
HINT:
The airbag deploys as the LED of the SST activation switch
comes on.
(h) Dispose of the curtain shield airbag assembly.
CAUTION:
The curtain shield airbag assembly is very hot when
the airbag is deployed, so leave it alone for at least 30
minutes after deployment.
Use gloves and safety glasses when handling a cur-
tain shield airbag assembly with the deployed airbag.
Do not apply water etc. to a curtain shield airbag as-
sembly with the deployed airbag.
Always wash your hands with water after completing
the operation.
(1) Remove the curtain shield airbag assembly from
the tire.
(2) Place the curtain shield airbag assembly in a plastic
bag, tie the end tightly and dispose of it as the other
general parts disposal.
Page 2697 of 3115
H20938
RS-66
- SUPPLEMENTAL RESTRAINT SYSTEMCURTAIN SHIELD AIRBAG ASSEMBLY
2341 Author: Date:
2004 LAND CRUISER (RM1071U)
3. DEPLOYMENT WHEN DISPOSING OF CURTAIN
SHIELD AIRBAG ASSEMBLY WITH AIRBAG
DEPLOYED IN COLLISION
Dispose of the curtain shield airbag assembly.
CAUTION:
The curtain shield airbag assembly is very hot when
the airbag is deployed, so leave it alone for at least 30
minutes after deployment.
Use gloves and safety glasses when handling a cur-
tain shield airbag assembly with the deployed airbag.
Do not apply water etc. to a curtain shield airbag as-
sembly with the deployed airbag.
Always wash your hands with water after completing
the operation.
(1) Remove the curtain shield airbag assembly (See
page RS-59).
(2) Place the curtain shield airbag assembly in a plastic
bag, tie the end tightly and dispose of it as the other
general parts disposal.
Page 2698 of 3115
RS0N4-09
H20931
H20932
RS-60
- SUPPLEMENTAL RESTRAINT SYSTEMCURTAIN SHIELD AIRBAG ASSEMBLY
2335 Author: Date:
2004 LAND CRUISER (RM1071U)
INSPECTION
1. Vehicle not involved in collision:
INSPECT SUPPLEMENTAL RESTRAINT SYSTEM
(a) Do a diagnostic system check (See page DI-692).
(b) Do a visual check which includes the following items with
the curtain shield airbag assembly installed in the vehicle.
Check cuts, minute cracks or marked discoloration on the
front pillar garnish and roof headlining.
2. Vehicle involved in a collision and airbag is not
deployed:
INSPECT SUPPLEMENTAL RESTRAINT SYSTEM
(a) Do a diagnostic system check (See page DI-692).
(b) Do a visual check which includes the following items with
the curtain shield airbag assembly removed from the ve-
hicle.
Check cuts, tears and cracks, or marked discolor-
ation of the curtain shield airbag assembly.
Check cuts and cracks in wire harness, and chip-
ping in connectors.
CAUTION:
For removal and installation of the curtain shield airbag as-
sembly, see page RS-59 and RS-68. Be sure to follow the
correct procedure.
3. Vehicle involved in a collision and airbag is deployed:
INSPECT SUPPLEMENTAL RESTRAINT SYSTEM
(a) Do a diagnostic system check (See page DI-692).
(b) Do a visual check which includes the following items with
the curtain shield airbag assembly removed from the ve-
hicle.
Check the deformation or cracks on the body that
the curtain shield airbag installed on.
Check the damage to the connector and wire har-
ness.
HINT:
If the body that the curtain shield airbag was installed on is de-
formed or cracked, replace it.
Page 2699 of 3115
RS0TH-03
H20929
(1)(3)
(2)(3)
(3) RS-68
- SUPPLEMENTAL RESTRAINT SYSTEMCURTAIN SHIELD AIRBAG ASSEMBLY
2343 Author: Date:
2004 LAND CRUISER (RM1071U)
INSTALLATION
NOTICE:
Never use airbag parts from another vehicle. When replac-
ing parts, replace them with new parts.
1. INSTALL CURTAIN SHIELD AIRBAG ASSEMBLY
(a) In the order shown in the illustration, install the curtain
shield airbag with the 8 bolts.
Torque: 9.8 N´m (100 kgf´cm, 86 in.´lbf)
CAUTION:
Pay due attention not to twist the deployment section of the
curtain shield airbag assembly.
NOTICE:
Make sure that the curtain shield airbag assembly is
installed to the specified torque.
If the curtain shield airbag assembly has been
dropped, or there are cracks, dents or other defects
in the case or connector, replace the curtain shield
airbag assembly with a new one.
When installing the curtain shield airbag assembly,
take care it is not pinched between other parts.
(b) Connect the connector of the curtain shield airbag as-
sembly.
2. INSTALL ROOF HEADLINING (See page BO-101)
3. INSPECT SRS WARNING LIGHT (See page DI-692)
Page 2700 of 3115
RS0TG-03
H20929
(1)
(1)(3)
(2)
(1)
H20930
- SUPPLEMENTAL RESTRAINT SYSTEMCURTAIN SHIELD AIRBAG ASSEMBLY
RS-59
2334 Author: Date:
2004 LAND CRUISER (RM1071U)
REMOVAL
NOTICE:
If the wiring connector of the SRS is disconnected
and the ignition switch is at ON position, DTCs will be
recorded.
Never use the airbag parts from another vehicle.
When replacing parts, replace them with new parts.
1. REMOVE ROOF HEADLINING (See page BO-97)
2. REMOVE CURTAIN SHIELD AIRBAG ASSEMBLY
(a) Disconnect the curtain shield airbag connector.
NOTICE:
When handling the airbag connector, take care not to dam-
age the airbag wire harness.
(b) In the order shown in the illustration, remove the bolts and
curtain shield airbag assembly.
HINT:
Loosen the bolt (3) before removing the bolt (2).
Bind the front and rear parts of the curtain shield airbag
assembly before removing the bolt (3).
(c) Put the removed curtain shield airbag in a clear plastic
bag and keep it in a safe place.
CAUTION:
Never disassemble the curtain shield airbag assembly.
NOTICE:
Plastic bag is not reusable.