TOYOTA LAND CRUISER 1998 Factory Repair Manual
Manufacturer: TOYOTA, Model Year: 1998, Model line: LAND CRUISER, Model: TOYOTA LAND CRUISER 1998Pages: 3115, PDF Size: 54.88 MB
Page 2721 of 3115
RS0BJ-05
H20927
- SUPPLEMENTAL RESTRAINT SYSTEMFRONT PASSENGER AIRBAG ASSEMBLY
RS-41
2316 Author: Date:
2004 LAND CRUISER (RM1071U)
INSTALLATION
NOTICE:
Never use airbag parts from another vehicle. When replac-
ing parts, replace them with new parts.
HINT:
For step 2 to 5, refer to page BO-91.
1. INSTALL FRONT PASSENGER AIRBAG ASSEMBLY
Install the front passenger airbag assembly to the instrument
panel with the 3 nuts.
Torque: 6.0 N´m (61 kgf´cm, 53 in.´lbf)
CAUTION:
Make sure that no foreign objects are trapped be-
tween the airbag bag and the module.
Do not damage the strap when installing the module.
NOTICE:
If the front passenger airbag assembly has been dropped,
or there are cracks, dents or other defects in the case or
connector, replace the front passenger airbag assembly
with a new one.
2. INSTALL NO. 2 SIDE DEFROSTER NOZZLE DUCT
3. INSTALL NO. 5 HEATER TO REGISTER DUCT
4. INSTALL DEFROSTER NOZZLE ASSEMBLY
5. INSTALL CENTER BRACKET
6. INSTALL INSTRUMENT PANEL
(See page BO-91)
Install the 2 bolts to instrument panel reinforcement.
Torque: 20 N´m (205 kgf´cm, 15 ft´lbf)
NOTICE:
Make sure the front passenger airbag assembly is
installed with the specified torque.
When installing the instrument panel, take care that
the airbag wire harness does not interfere with other
parts and is not pinched between other parts.
When installing the instrument panel box, carefully
pull out the airbag wire harness from the glove
compartment upper hole.
Page 2722 of 3115
H21422
RS-42
- SUPPLEMENTAL RESTRAINT SYSTEMFRONT PASSENGER AIRBAG ASSEMBLY
2317 Author: Date:
2004 LAND CRUISER (RM1071U)
7. CONNECT AIRBAG CONNECTOR
(a) Connect the airbag connector.
(b) Set the connector on the No. 1 under cover.
(c) Install the No. 1 under cover to the lower No. 2 finish pan-
el.
(d) Install the glove compartment door (See page BO-91).
8. INSPECT SRS WARNING LIGHT (See page DI-692)
Page 2723 of 3115
RS0BF-06
H21418
H18916
- SUPPLEMENTAL RESTRAINT SYSTEMFRONT PASSENGER AIRBAG ASSEMBLY
RS-31
2306 Author: Date:
2004 LAND CRUISER (RM1071U)
REMOVAL
NOTICE:
If the wiring connector of the SRS is disconnected
and the ignition switch is at ON position, DTCs will be
recorded.
Never use the airbag parts from another vehicle.
When replacing parts, replace them with new parts.
1. DISCONNECT AIRBAG CONNECTOR
(a) Remove the glove compartment door.
(b) Remove the No. 1 under cover from the lower No. 2 finish
panel.
NOTICE:
When handling the airbag connector, take care not to dam-
age the airbag wire harness.
(c) Pull up the connector.
(d) Disconnect the front passenger airbag connector.
2. REMOVE INSTRUMENT PANEL
(See page BO-84)
3. REMOVE CENTER BRACKET
4. REMOVE DEFROSTER NOZZLE ASSEMBLY
5. REMOVE NO. 5 HEATER TO REGISTER DUCT
6. REMOVE NO. 2 SIDE DEFROSTER NOZZLE DUCT
7. REMOVE FRONT PASSENGER AIRBAG ASSEMBLY
Remove the 3 nuts, then remove the front passenger airbag as-
sembly.
CAUTION:
Do not store the front passenger airbag assembly
with the airbag deployment side facing downward.
Never disassemble the front passenger airbag as-
sembly.
Page 2724 of 3115
RS0BI-04
RS-40
- SUPPLEMENTAL RESTRAINT SYSTEMFRONT PASSENGER AIRBAG ASSEMBLY
2315 Author: Date:
2004 LAND CRUISER (RM1071U)
REPLACEMENT
REPLACEMENT REQUIREMENTS
In the following cases, replace the front passenger airbag assembly, instrument panel or instrument panel
reinforcement.
CaseReplacing part
If the airbag has been deployed.Front passenger airbag assembly
If the front passenger airbag assembly has been found to be faulty in trouble-
shooting.Front passenger airbag assembly
If the front passenger airbag assembly has been found to be faulty during
checking items (See page RS-32).Front passenger airbag assembly
If the instrument panel has been found to be faulty during checking items
(See page RS-32).Instrument panel
If the instrument panel reinforcement has been found to be faulty during
checking items (See page RS-32).Instrument panel reinforcement
If the front passenger airbag assembly has been dropped.Front passenger airbag assembly
CAUTION:
For replacement of the front passenger airbag assembly, see page RS-31 and RS-41.
Be sure to follow the correct procedure.
Page 2725 of 3115
H20061
RS0XJ-01
H19946
ON OFF
ILL-
ILL+ E
SW
- SUPPLEMENTAL RESTRAINT SYSTEMRSCA OFF SWITCH
RS-95
2370 Author: Date:
2004 LAND CRUISER (RM1071U)
RSCA OFF SWITCH
INSPECTION
1. INSPECT RSCA OFF INDICATOR LIGHT
(a) Turn the ignition switch to ON.
(b) Check that the RSCA OFF indicator light goes off after it
comes on for 3 seconds.
(c) Check that the RSCA OFF indicator light comes on after
pressing the RSCA OFF switch approx. 2 seconds.
2. INSPECT RSCA OFF SWITCH CONTINUITY
(a) Remove the LWR instrument panel finish panel (See
page BO-84).
(b) Remove the RSCA OFF switch from the LWR instrument
panel finish panel.
(c) Inspect the continuity between the each terminals.
Switch positionTester connectionSpecified condition
OFFSW (3) e E (4)No continuity
Hold ONSW (3) e E (4)Continuity
IlluminationILL+ (1) e ILL- (2)Continuity
If continuity is not as specified, replace the RSCA OFF switch
or bulb.
Page 2726 of 3115
RS0T9-03
H20958
Headrest
Headrest Support
Seatback Board
Side Airbag Assembly
Lumber Support Hog Ring
Seatback Cover with Pad
Seat Cushion Inner ShieldReclining Adjuster Inside Shield
Front Seat Inner Belt
Seat Cushion Outer Shield
Seat Adjuster Assembly
Front Seat Cushion Shield
Lower Seat Cushion Shield
Armrest
Seat Cushion Assembly
Seat Track Cover
Seat Track Cover
Seat Track Cover
Seat Track Cover
42 (430, 31)
42 (430, 31)
42 (430, 31)
42 (430, 31)
43 (440, 32)
43 (440, 32)
42 (430, 31)
N´m (kgf´cm, ft´lbf): Specified torque
Non-reusable part Armrest Bush
Armrest Cap
37 (380, 27)
21 (210, 15)
21 (210, 15)
Seatback Frame
4.7 (48, 42 in.´lbf)
- SUPPLEMENTAL RESTRAINT SYSTEMSIDE AIRBAG ASSEMBLY
RS-43
2318 Author: Date:
2004 LAND CRUISER (RM1071U)
SIDE AIRBAG ASSEMBLY
COMPONENTS
Page 2727 of 3115
RS0VM-01
AB0152
SST
AB0158
Battery
SST RS-48
- SUPPLEMENTAL RESTRAINT SYSTEMSIDE AIRBAG ASSEMBLY
2323 Author: Date:
2004 LAND CRUISER (RM1071U)
DISPOSAL
HINT:
When scrapping vehicles equipped with an SRS or disposing
of the side airbag assembly always first deploy the airbag in ac-
cordance with the procedure described below. If any abnormal-
ity occurs with the airbag deployment, contact the SERVICE
DEPT. of TOYOTA MOTOR SALES, U.S.A., INC.
CAUTION:
Never dispose of a side airbag assembly of which air-
bag has not been deployed.
The airbag produces a sizeable exploding sound
when it deploys, so perform the operation out-of-
doors and where it will not create a nuisance to
nearby residents.
When deploying the airbag, always use the specified
SST (SRS Airbag Deployment Tool), perform the op-
eration in a place away from electrical noise.
SST 09082-00700
When deploying an airbag, perform the operation at
least 10 m (33 ft) away from the airbag assembly.
The side airbag assembly is very hot when the airbag
is deployed, so leave it alone for at least 30 minutes
after deployment.
Use gloves and safety glasses when handling side
airbag assembly with the deployed airbag.
Always wash your hands with water after completing
the operation.
Do not apply water, etc. to a side airbag assembly with
the deployed airbag.
1. AIRBAG DEPLOYMENT WHEN SCRAPPING VE-
HICLE
HINT:
Have a battery ready as the power source to deploy the airbag.
(a) Check the function of the SST (See step 1-(a) on page
RS-20).
SST 09082-00700
Page 2728 of 3115
H19942
H19943SST SST
R13455
10 m (33 ft) or more
SSTBattery
H19948
- SUPPLEMENTAL RESTRAINT SYSTEMSIDE AIRBAG ASSEMBLY
RS-49
2324 Author: Date:
2004 LAND CRUISER (RM1071U)
(b) Disconnect the side airbag connector.
NOTICE:
When handling the airbag connector, take care not to dam-
age the airbag wire harness.
(c) Install the SST.
(1) Connect the connectors of the SST to the airbag
connector.
SST 09082-00700, 09082-00750
NOTICE:
To avoid damaging the SST connector and wire harness,
do not lock the secondary lock of the twin lock.
(2) Move the SST at least 10 m (33 ft) away from the
front of the vehicle.
(3) Close all the doors and windows of the vehicle.
NOTICE:
Take care not to damage the SST wire harness.
(4) Connect the SST red clip to the battery positive (+)
terminal and the black clip to the battery negative
(-) terminal.
(d) Deploy the airbag.
(1) Check that no one is inside the vehicle or within 10
m (33 ft) area around the vehicle.
(2) Press the SST activation switch and deploy the air-
bag.
CAUTION:
The side airbag assembly is very hot when the airbag
is deployed, so leave it alone for at least 30 minutes
after deployment.
Use gloves and safety glasses when handling the
side airbag assembly with the deployed airbag.
Do not apply water, etc. to the side airbag assembly
with the deployed airbag.
Always wash your hands with water after completing
the operation.
When scrapping a vehicle, deploy the airbag and
scrap the vehicle with the side airbag assembly still
installed.
Page 2729 of 3115
H20967
AB0163
Wire Harness
Diameter
Stripped Wire Harness Section
RS-50
- SUPPLEMENTAL RESTRAINT SYSTEMSIDE AIRBAG ASSEMBLY
2325 Author: Date:
2004 LAND CRUISER (RM1071U)
HINT:
The airbag deploys as the LED of the SST activation switch
comes on.
2. DEPLOYMENT WHEN DISPOSING OF SIDE AIRBAG
ASSEMBLY
NOTICE:
When disposing of the side airbag assembly only,
never use the customer's vehicle to deploy the air-
bag.
Be sure to follow the procedure given below when de-
ploying the airbag.
HINT:
Have a battery ready as the power source to deploy the airbag.
(a) Remove the 2 nuts and side airbag assembly from the
seatback assembly, then disengage the clamps.
CAUTION:
When storing the side airbag assembly, keep the upper sur-
face of the airbag deployment side facing upward.
(b) Using a service-purpose wire harness, tie down the side
airbag assembly to the tire.
Wire harness: Stripped wire harness section
1.25 mm
2
or more (0.0019 in2. or more)
CAUTION:
If a wire harness which is too thin or some other thing is
used to tie down the side airbag assembly, it may be
snapped by the shock when the airbag is deployed. This is
highly dangerous. Always use a wire harness for vehicle
use which is at least 1.25 mm
2 (0.0019 in2.).
HINT:
To calculate the square of the stripped wire harness section-
Square = 3.14 x (Diameter)
2 divided by 4
Page 2730 of 3115
H17493
H17497
H17499
AB0158
SSTBattery
- SUPPLEMENTAL RESTRAINT SYSTEMSIDE AIRBAG ASSEMBLY
RS-51
2326 Author: Date:
2004 LAND CRUISER (RM1071U)
(1) Install the 2 nuts to the side airbag assembly.
(2) Wind the wire harness around the stud bolts of the
side airbag assembly as shown in the illustration.
(3) Position the side airbag assembly inside the tire
with the airbag deployment direction facing inside.
Tire size: Must exceed the following dimensions-
Width: 185 mm (7.28 in.)
Inner diameter: 360 mm (14.17 in.)
CAUTION:
Make sure that the wire harness is tight. It is very dan-
gerous when a loose wire harness results in the side
airbag assembly coming free due to the shock from
the airbag deploying.
Always tie down the side airbag assembly with the
airbag deployment side facing inside.
NOTICE:
The tire will be marked by the airbag deployment, so when
disposing of the airbag, use a redundant tire.
(c) Check the function of the SST (See step 1-(a) on page
RS-20).
SST 09082-00700