TOYOTA LAND CRUISER 1998 Factory Repair Manual

FRONT CROSSMEMBER (ASSY)
REMOVAL
BODY PANEL REPLACEMENTRE-6

INSTALLATION
1. Temporarily install the new parts and measure
each part in accordance with the body dimen-
sion diagram.
BODY PANEL REPLACEMENTRE-7

FRONT DOOR OUTER PANEL (ASSY)
REMOVAL
Braze
Positioning Tape
Braze
Installation
Position
Hemming Location
Disc Sander
2. After grinding off the hemming location, remove
the outer panel. 1. Before removing the outer panel, make the
installation position with a tape.
BODY PANEL REPLACEMENTRE-22

mm in.
10
0.39
INSTALLATION
Positioning Tape
Braze
Braze
Body Sealer
about 10 mm
Do not close the
drain hole.
Body Sealer
Cloth Tape
30
°
Hemming Tool
2. Bend the flange hem about 30° with a hammer
and dolly, then fasten tightly with a hemming
tool.
HINT:
1) Perform hemming in three steps, being careful
not to warp the panel.
2) If a hemming tool cannot be used, hem with a
hammer and dolly.
1. Before temporarily installing the new parts,
apply body sealer to the reinforcement, side
impact protection beam and back side of the
new parts.
HINT:
1) Apply sealer evenly about 10 mm (0.39 in.)
from the flange and 3 mm (0. 12 in.) in diame-
ter to the outer panel and apply just enough
sealer for the reinforcement and side impact
protection beam to make contact.
2) For other sealing points, refer to section AR.
BODY PANEL REPLACEMENTRE-23

FRONT FENDER APRON (ASSY)
REMOVAL (With the radiator support, cowl top side panel
removed.)
BODY PANEL REPLACEMENTRE-12

INSTALLATION
1. Temporarily install the new parts and measure
each part in accordance with the body dimen-
sion diagram.2. Temporarily install the front fender and hood,
and check the fit.
BODY PANEL REPLACEMENTRE-13

-MEMO-
BODY PANEL REPLACEMENTRE-14

LOWER BACK UPPER GUSSET (ASSY)
REMOVAL
BODY PANEL REPLACEMENTRE-56

INSTALLATION
BODY PANEL REPLACEMENTRE-57

QUARTER PANEL (CUT-P)
REMOVAL
Cut and Join Location
1. Cut and join the parts at the location as shown
above.
BODY PANEL REPLACEMENTRE-30