TOYOTA PRIUS 2001 Service Repair Manual

BO3TB±01
H15446
Passenger Airbag Assembly
Front Pillar Garnish
No. 2 Side Defroster Nozzle
No. 3 Register
Cluster Finish
Panel
Front Pillar
Garnish
Combination Meter
No. 1 Side Defroster Nozzle
Instrument Panel
No. 1 Register
Instrument Panel
Reinforcement
Upper Column Cover
Spiral Cable
Lower Column Cover
Lower Finish Panel
Front Door Scuff Plate
Cowl Side
TrimHood Lock Release LeverFront Door
Scuff Plate
Rear Console Box
Console Compartment
Door
Lower Center
Cluster Finish Panel
Glove Compartment
Door
Cowl Side Trim
Steering Wheel
Steering Wheel Pad
Finish Panel
No. 1 BraceCluster Finish
Panel Assembly
Radio Tuner Opening Cover
Hazard Warning Switch
N´m (kgf´cm, ft´lbf)
: Spesified torque
A
A
B
BNNC
HH
G
GG
G
D
D
II
G
G
D
D
I
O
50 (510, 37)
20 (204, 15)
KK
w/ Glove compartment door reinforcement:
Glove Compartment Door Reinforcement
L
L
HH
LL
EE
FF
± BODYINSTRUMENT PANEL
BO±59
1844 Author: Date:
2001 PRIUS (RM778U)
INSTRUMENT PANEL
COMPONENTS

H15447
Defroster Nozzle
J
J
JJ
J
J
J
No. 2 Side Defroster Nozzle
No. 2 Side
Defroster Nozzle
No. 1 Heater to Register Duct
No. 2 Instrument Panel
Cushion
No. 3 Instrument
Panel Cushion
No. 4 Instrument
Panel Cushion Navigation Antenna
J
J
J
JJ
J
No. 1 Instrument Panel
CushionM
No. 1 Pin
M
No. 1 Pin
J
Center
Bracket Fuse Box Opening Cover
Instrument Panel Wire
No. 1 Safty Pad
No. 2 Safty PadM
M
MM
MMM
M
M
M
MM
M
BO±60
± BODYINSTRUMENT PANEL
1845 Author: Date:
2001 PRIUS (RM778U)

H15475
mm (in.)
Size Shape SizeShape SizeShape
ù = 6
(0.24)
L = 20
(0.79)
ù = 8
(0.31)
L = 20
(0.79)ù = 4
(0.16)
L = 13
(0.51)
ù = 5
(0.20)
L = 14
(0.55)ù = 6
(0.24)
L = 22
(0.87) ù = 8
(0.31)
ù = 6
(0.24)ù = 5
(0.20)
L = 16
(0.63)ù = 5
(0.20)
L = 18
(0.71)
ù = 5
(0.20)
L = 14
(0.55) ù = 5
(0.20)
L = 14
(0.55)ù = 6
(0.24)
L = 20
(0.79)ù = 6
(0.24)
L = 20
(0.79)
ù = 5.22
(0.2055)
L = 16
(0.63)ù = 6
(0.24)
L = 20
(0.79)
± BODYINSTRUMENT PANEL
BO±61
1846 Author: Date:
2001 PRIUS (RM778U)
HINT:
Screw shapes and sizes are indicated in the table below. The codes (ºAº ± ºOº) correspond to those indicated
on the previous pages.

BO3TC±01
H154373 Clips
H154384 Clips
H15519
BO±62
± BODYINSTRUMENT PANEL
2001 PRIUS (RM778U)
REMOVAL
1. REMOVE STEERING WHEEL PAD AND STEERING
WHEEL (See page SR±4)
2. REMOVE FRONT DOOR SCUFF PLATES
3. REMOVE COWL SIDE TRIMS
4. REMOVE FRONT PILLAR GARNISHES
5. REMOVE LOWER FINISH PANEL
(a) Remove the 2 screws and hood lock release lever.
(b) Zip the shifting hole cover open.
(c) Remove the bolt and screw.
(d) Using a screwdriver, remove the lower finish panel, then
disconnect the connectors and DLC3.
(e) Remove the shifting hole cover from the lower finish pan-
el.
6. REMOVE FINISH PANEL
7. REMOVE COLUMN COVERS (See page SR±4)
8. REMOVE SPIRAL CABLE (See page SR±4)
9. REMOVE GLOVE COMPARTMENT DOOR
(a) Rotate the stoppers of the glove compartment door to 90°
and pull them out inward.
(b) Remove the 2 screws and glove compartment door.
(c) Remove the 2 screws and glove compartment door lock
from the glove compartment door.
10. REMOVE LOWER CENTER CLUSTER FINISH PANEL
(a) Remove the 2 clips.
(b) Using a screwdriver, remove the lower center cluster fin-
ish panel.
HINT:
Tape the screwdriver tip before use.
(c) Disconnect the connector.
11. w/ Glove compartment door reinforcement:
REMOVE GLOVE COMPARTMENT DOOR RE-
INFORCEMENT
12. DISCONNECT PASSENGER AIRBAG CONNECTOR
(a) Disconnect the passenger airbag connector.
NOTICE:
When disconnecting the airbag connector, take care not to
damage the airbag wire harness.
(b) Disengage the airbag connector clamp from the center
bracket.

H15508
H15509
H154392 Clips
H154406 Clips
H15441
2 Clips
± BODYINSTRUMENT PANEL
BO±63
2001 PRIUS (RM778U)
13. REMOVE PASSENGER AIRBAG ASSEMBLY
(a) Remove the 2 bolts.
Torque: 20 N´m (204 kgf´cm, 15 ft´lbf)
(b) Remove the 2 nuts and passenger airbag assembly.
CAUTION:

Do not store the passenger airbag assembly with the
airbag deployment side facing down.

Never disassemble the passenger airbag assembly.
NOTICE:
When removing the passenger airbag assembly, take care
not to damage the wire harness.
14. REMOVE HAZARD WARNING SWITCH
(a) Using a screwdriver, remove the hazard warning switch.
HINT:
Tape the screwdriver tip before use.
(b) Disconnect the connectors.
15. REMOVE CLUSTER FINISH PANEL ASSEMBLY
(a) Remove the 2 screws.
(b) Using a screwdriver, remove the cluster finish panel as-
sembly.
(c) Disconnect the connectors.
16. REMOVE RADIO OR RADIO TUNER OPENING COV-
ER
17. REMOVE COMBINATION METER
(a) Using a screwdriver, remove the cluster finish panel.
HINT:
Tape the screwdriver tip before use.
(b) Remove the 3 screws and combination meter.
(c) Disconnect the connector.

H15442
RH Side:
LH Side:
H15443
H15444
BO±64
± BODYINSTRUMENT PANEL
2001 PRIUS (RM778U)
18. REMOVE NO. 1 AND NO. 2 SIDE DEFROSTER
NOZZLES
Using a screwdriver, remove the No. 1 and No. 2 side defroster
nozzles.
HINT:
Tape the screwdriver tip before use.
19. REMOVE NO. 1 AND NO. 3 REGISTERS
Using a screwdriver, remove the No. 1 and No. 3 registers as
shown in the illustration.
HINT:
Tape the screwdriver tip before use.
20. REMOVE STEERING COLUMN (See page SR±4)
21. REMOVE INSTRUMENT PANEL
(a) Disconnect the connectors.
(b) Disengage the wire harness clamps.
(c) Remove the 4 bolts, 3 screws and instrument panel.

± BODYINSTRUMENT PANEL
BO±65
2001 PRIUS (RM778U)
22. REMOVE NO. 1 BRACE
23. REMOVE INSTRUMENT PANEL REINFORCEMENT
Remove the 2 bolts, 4 nuts and instrument panel reinforcement.
24. REMOVE REAR CONSOLE BOX
(a) Remove the 3 bolts and rear console box.
(b) Remove the 2 screws and console compartment door
from the rear console box.

BO3SR±01
H13689
H13690
H15374
H13691
2 Clips BO±70
± BODYROOF HEADLINING
2001 PRIUS (RM778U)
REMOVAL
1. REMOVE REAR SEAT CUSHION (See page BO±83)
2. REMOVE REAR SEATBACK (See page BO±83)
3. REMOVE FRONT DOOR INSIDE SCUFF PLATE
(a) Using a screwdriver, remove the front door inside scuff
plate.
HINT:
Tape the screwdriver tip before use.
(b) Employ the same manner described above to the other
side.
4. REMOVE REAR DOOR INSIDE SCUFF PLATE
(a) Using a screwdriver, remove the rear door inside scuff
plate.
HINT:
Tape the screwdriver tip before use.
(b) Employ the same manner described above to the other
side.
5. REMOVE COWL SIDE TRIM
(a) Remove the clip and cowl side trim.
(b) Employ the same manner described above to the other
side.
6. REMOVE FRONT DOOR OPENING TRIMS
7. REMOVE REAR DOOR OPENING TRIMS
8. REMOVE CENTER PILLAR LOWER GARNISH
(a) Using a screwdriver, remove the center pillar lower gar-
nish.
HINT:
Tape the screwdriver tip before use.
(b) Employ the same manner described above to the other
side.

H13692
H13693
Clip
H13694
5 Clips
H13603
2 Clips
H15355
± BODYROOF HEADLINING
BO±71
2001 PRIUS (RM778U)
9. REMOVE FRONT SEAT OUTER BELT SHOULDER AN-
CHOR
(a) Using a screwdriver, remove the anchor cover cap.
HINT:
Tape the screwdriver tip before use.
(b) Remove the bolt and front seat outer belt shoulder an-
chor.
Torque: 42 N´m (430 kgf´cm, 31 ft´lbf)
(c) Employ the same manner described above to the other
side.
10. REMOVE CENTER PILLAR GARNISH
(a) Using a screwdriver, remove the center pillar garnish.
HINT:
Tape the screwdriver tip before use.
(b) Employ the same manner described above to the other
side.
11. REMOVE ROOF SIDE INNER GARNISH
(a) Using a screwdriver, remove the roof side inner garnish.
HINT:
Tape the screwdriver tip before use.
(b) Employ the same manner described above to the other
side.
12. REMOVE FRONT PILLAR GARNISH AND NO. 1
FRONT PILLAR SPACERS
(a) Using a screwdriver, remove the front pillar garnish.
HINT:
Tape the screwdriver tip before use.
(b) Remove the 4 screws and 2 No. 1 front pillar spacers.
(c) Employ the same manner described above to the other
side.
13. REMOVE ROOM LIGHT ASSEMBLY
(a) Using a screwdriver, remove the lens.
HINT:
Tape the screwdriver tip before use.
(b) Remove the 2 screws and room light assembly.
(c) Disconnect the connector.

H15356
H15357
H15383
H15358P
H15359P BO±72
± BODYROOF HEADLINING
2001 PRIUS (RM778U)
14. REMOVE INNER REAR VIEW MIRROR
(a) Using a moulding remover, remove the cover as shown in
the illustration.
(b) Remove the 2 screws and inner rear view mirror.
Torque: 2.9 N´m (30 kgf´cm, 26 in.´lbf)
15. REMOVE MAP LAMP
(a) Using a screwdriver, remove the map lamp.
(b) Disconnect the map lamp connector.
16. REMOVE ASSIST GRIPS
(a) Using a screwdriver, remove the caps.
HINT:
Tape the screwdriver tip before use.
(b) Remove the 6 bolts and 3 assist grips.
17. REMOVE HIGH±MOUNTED STOP LIGHT
(a) Remove the clip then pull the high±mounted stoplight
cover.
(b) Disconnect the connector.
(c) Remove the 2 screws and high±mounted stop light.
18. REMOVE SUN VISORS
(a) Remove the 4 screws and pull the sun visors downward.
(b) Disconnect the connectors.
19. REMOVE SUN VISOR HOLDERS
Remove the 2 screws and 2 holders.
20. REMOVE ROOF HEADLINING
(a) Remove the 2 clips.
(b) Pull the roof headlining downward to remove it.
21. REMOVE FRONT AND REAR SIDE RAIL SPACER
(a) Remove the 4 screws and front side rail spacer.
(b) Remove the 4 screws and rear side rail spacer.
(c) Employ the same manner described above to the other
side.