TOYOTA PRIUS 2004 2.G Owners Manual

241
50p045c
Booster
battery
Negative
terminal
(“–” mark) Jumper
cable
c. Connect the clamp of the negative
(black) jumper cable to the negative
(–) terminal on the booster battery.
d. Connect the clamp at the other end of the negative (black) jumper cable
to a solid, stationary, unpainted, me-
tallic point of the vehicle with the
discharged battery.
The recommended connecting point is
shown in the following illustrations:
50p080a
Connecting point
CAUTION
When making the connections, to
avoid serious injury, do not lean over
the battery or accidentally let the
jumper cables or clamps touch any-
thing except the correct battery termi-
nals or the ground.
9. Charge the discharged battery with the jumper cables connected for approxi-
mately 5 minutes. At this time, run the
engine in the vehicle with the booster
battery at about 2000 rpm with the ac-
celerator pedal lightly depressed. 10. Start the hybrid system. Make sure the
“READY” light is on. If the hybrid ve-
hicle battery warning light comes on in
the multi −information display, the hybrid
vehicle battery is also discharged. Con-
tact your Toyota dealer.
11. Carefully disconnect the cables in the exact reverse order: the negative cable
and then the positive cable.
12. Carefully dispose of the battery cover cloths—they may now contain sulfuric
acid.
13. If removed, replace all the battery vent plugs.
If the cause of your auxiliary battery dis-
charging is not apparent (for example,
lights left on), you should have it checked
at your Toyota dealer.
If the first start attempt is not success-
ful...
Check that the clamp on the jumper
cables are tight. Recharge the discharged
battery with the jumper cables connected
for several minutes and restart your hybrid
system in the normal way.
If the another attempt is not successful,
the battery may be depleted. Have it
checked at your Toyota dealer.

242
If your hybrid system stalls while driving...1. Reduce your speed gradually, keeping a straight line. Move cautiously off the
road to a safe place.
2. Turn on your emergency flashers.
3. Try starting the hybrid system again.
If the hybrid system will not start, see “If
your vehicle will not start” on page 238.
CAUTION
If the hybrid system is not operating,
the power assist for the brakes and
steering will not work so steering and
braking will be much harder than usu-
al.
If your high coolant temperature warn-
ing light comes on, if you experience a
loss of power, or if you hear a loud
knocking or pinging noise, the hybrid
system has probably overheated. You
should follow this procedure...
1. Pull safely off the road, stop the ve- hicle and turn on your emergency
flashers. Push the “P” position switch
and apply the parking brake. Turn off
the air conditioning if it is being used.
2. If coolant or steam is boiling out of the radiator or reservoir, stop the hybrid
system. Wait until the steam subsides
before opening the hood. If there is no
coolant boiling over or steam, leave the
hybrid system running and make sure
the electric cooling fan is operating. If
it is not, turn the ignition off.
CAUTION
To help avoid personal injury, keep
the hood closed until there is no
steam. Escaping steam or coolant is
a sign of very high pressure.
3. Look for obvious coolant leaks from theradiator, hoses, and under the vehicle.
However, note that water draining from
the air conditioning is normal if it has
been used.
CAUTION
When the hybrid system is running,
keep hands and clothing away from
the moving fan and engine drive
belts.
4. If the coolant is leaking, stop the hy-brid system immediately. Call a Toyota
dealer for assistance.
5. If there are no obvious leaks, check the coolant reservoir. If it is dry, add
coolant to the reservoir while the hy-
brid system is running. Fill it about half
full.
CAUTION
Do not attempt to remove the radiator
cap when the hybrid system and ra-
diator are hot. Serious injury could
result from scalding hot fluid and
steam blown out under pressure.
If your hybrid system stalls
while driving If your vehicle overheats

243
6. After the coolant temperature hascooled to normal, again check the cool-
ant level in the reservoir. If necessary,
bring it up to half full again. Serious
coolant loss indicates a leak in the
system. You s hould have it checked as
soon as possible at your Toyota dealer.1. Reduce your speed gradually, keeping a straight line. Move cau-
tiously off the road to a safe place
well away from the traffic. Avoid
stopping on the center divider of
a highway. Park on a level spot
with firm ground.
2. Stop the hybrid system and turn on your emergency flashers.
3. Firmly set the parking brake.
4. Have everyone get out of the ve- hicle on the side away from traffic.
5. Read the following instructions thoroughly.CAUTION
When jacking, be sure to observe
the following to reduce the possi-
bility of personal injury:
Follow jacking instructions.
 Do not put any part of your
body under a vehicle sup-
ported by a jack. Personal inju-
ry may occu r.
 Do not start or run the hybrid
system while your vehicle is
supported by the j ack.
 Stop the vehicle at a level firm
ground, firmly set the parking
brake. Block the wheel diago-
nally opposite to the one being
changed if necessary.
If you have a flat tire—

244
Make sure to set the jack prop-
erly in the jack point. Raising
the vehicle with jack improper-
ly positioned will damage the
vehicle or may allow the ve-
hicle to fall off the jack and
cause personal injury.
 Never get under the vehicle
when the vehicle is supported
by the jack alone.
 Use the jack only for lifting
your vehicle during wheel
changing.
 Do not raise the vehicle with
someone in the vehicle.
 When raising the vehicle, do
not place any objects on top
of or underneath the jack.
 Raise the vehicle only high
enough to remove and change
the tire.NOTICE
Do not continue driving with a
deflated tire. Driving even a
short distance can damage a
tire and wheel beyond repair.
50p007a
Compact spare tire
The compact spare tire is designed
for temporary emergency use only.
The compact spare tire is identified
by the distinctive wording “TEM-
PORARY USE ONLY” molded into the
side wall of the tire.

245
The compact spare tire saves space
in your luggage compartment, and its
lighter weight helps to improve fuel
economy and permits easier installa-
tion in case of a flat tire.
The compact spare tire can be used
many times, if necessary. It has tread
life of up to 4800 km (3000 miles) de-
pending on road conditions and your
driving habits. When tread wear indi-
cators appear on the tire, replace the
tire.
See also the tire information on page
291 for details on the tread wear indi-
cators and other service information.
CAUTION

The compact spare tire was de-
signed especially for your To-
yota. Do not use it on any other
vehicle.
 Do not use more than one com-
pact spare tire at the same
time.
 Do not exceed 80 km/h (50
mph) when driving with the
compact spare tire.
 Replace the compact spare tire
with the standard tire as soon
as possible.
 Avoid sudden a cceleration,
sudden d eceleration and sharp
turns with the compact spare
tire.
NOTICE
Your ground clearance is re-
duced when the compact spare
tire is installed so avoid driving
over obstacles and drive slowly
on rough, unpaved roads and
speed bumps. Also, do not at-
tempt to go through an auto-
matic car wash as the vehicle
may get caught, resulting in
damage.

246
50p008c
1. Get the required tools and sparetire.
1 Wheel nut wrench
2 Jack handle
3Jack
4 Spare tire
To open the luggage storage box, see
“Luggage storage box” on page 197.
To prepare yourself for an emergency,
you should familiarize yourself with
the use of the jack, each of the tools
and their storage locations.
50p009a
To remove the jack, unlock the tight-
ening strap.
To store the jack, make sure it is se-
curely held by the tightening strap.
50p010e
To remove the spare tire:
1. Remove the luggage storage box.
2. Loosen the bolt and remove it.
3. Remove the jack box.
Then take the spare tire out of the
vehicle.
When storing the spare tire, put it in
place with the inner side of the wheel
facing up. Then secure the tire by re-
peating the above removal steps in
reverse order to prevent it from flying
forward during a collision or sudden
braking.
—Required tools and spare
tire

247
When installing the jack box, align the
arrows on the jack
box with the ones
on the body.
50p011b
2. Block the wheel diagonally op-
posite the flat tire to keep the
vehicle from rolling when it is
jacked up.
When chocking the wheel, place a
wheel block in front of one of the front
wheels or behind one of the rear
wheels.
50p013d
3. Loosen all the wheel nuts.
Always loosen the wheel nuts before
raising the vehicle.
Turn the wheel nuts counterclockwise
to loosen them. To get maximum le-
verage, fit the wrench to the nut so
that the handle is on the right side,
as shown above. Grab the wrench
near the end of the handle and pull
up on the handle. Be careful that the
wrench does not slip off the nut.
Do not remove the nuts yet—just un-
screw them about one −half turn.
—Blocking the wheel —Loosening wheel nuts

248
CAUTION
Never use oil or grease on the
bolts or nuts. The nuts may loos-
en and the wheels may fall off,
which could cause a serious ac-
cident.
50p014e
4. Position the jack at the jackpoints as shown.
Make sure the jack is positioned on
a level and solid place.
50p015c
5. After making sure no one is in the vehicle, raise it high enough
so that the spare tire can be
installed.
Remember you will need more ground
clearance when putting on the spare
tire than when removing the flat tire.
To raise the vehicl e, insert the jack
handle into the jack (it is a loose fit)
and turn it clockwise. As the jack
touches the vehicle and begins to lift,
double −check that it is properly posi-
tioned.
—Positioning the jack —Raising your vehicle

249
CAUTION
Never get under the vehicle when
the vehicle is supported by the
jack alone.
50p016a
6. Remove the wheel nuts andchange tires.
Lift the flat tire straight off and put it
aside.
Roll the spare wheel into position and
align the holes in the wheel with the
bolts. Then lift up the wheel and get
at least the top bolt started through
its hole. Wiggle the tire and press it
back over the other bolts.
50p017c
Before putting on wheels, remove any
corrosion on the mounting surfaces
with a wire brush or such. Installation
of wheels without good metal− to−met-
al contact at the mounting surface can
cause wheel nuts to loosen and even-
tually cause a wheel to come off while
driving.
—Changing wheels

250
50p018c
7. Reinstall all the wheel nuts fin-ger tight.
Reinstall the wheel nuts (tapered end
inward) and tighten them as much as
you can by hand. Press back on the
tire and see if you can tighten them
more.
CAUTION
Never use oil or grease on the
bolts or nuts. Doing so may lead
to overtightening the nuts and
damaging the bolts. The nuts
may loosen and the wheels may
fall off, which could cause a seri-
ous accident. If there is oil or
grease on any bolt or nut, clean
it.
50p019c
8. Lower the vehicle completely and tighten the wheel nuts.
Turn the jack handle counterclock-
wise to lower the vehicle.
Use only the wheel nut wrench to
tighten the nuts. Do not use other
tools or any additional leverage other
than your hands, such as a hammer,
pipe or your foot. Make sure the
wrench is securely engaged over the
nut.
Tighten each nut a little at a time in
the order shown. Repeat the process
until all the nuts are tight.
—Reinstalling wheel nuts —Lowering your vehicle