TOYOTA RAV4 2005 XA30 / 3.G Owners Manual

'05 Rav4_U (L/O 0409)
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2005 RAV4 from Sep. '04 Prod. (OM42570U)
Model:2AZ- FE
Type: 4 cylinder in line, 4 cycle, gasoline
Bore and stroke, mm (in.): 88.5
96.0 (3.48
3.78)
Displacement, cm
3 (cu. in.):
2362 (144.1) Fuel type:
Unleaded gasoline, Octane Rating 87
(Research Octane Number 91) or higher
Fuel tank capacity, L (gal., Imp. gal.): 56 (14.8, 12.3) ENGINE
Valve clearance (engine cold), mm (in.):
Intake 0.19Ð0.29 (0.007Ð0.011)
Exhaust 0.30Ð0.40 (0.012Ð0.016)
Spark plug type: DENSO SK20R11
NGK IFR6A11
Spark plug gap, mm (in.): 1.1 (0.043)
ENGINE LUBRICATION
Oil capacity (drain and ref ill),
L (qt., Imp. qt.): With filter 3.8 (4.0, 3.3)
Without filter 3.6 (3.8, 3.2)
Toyota Genuine Motor Oilº is used in
your Toyota vehicle. Use Toyota approved
Toyota Genuine Motor Oilº or equivalent
to satisfy the following grade and
viscosity.
Oil grade: API grade SL Energy- Conservingº or
ILSAC multigrade engine oil
Engine FuelService specifications

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Recommended oil viscosity:SAE 5W- 30
Outside temperature
Please contact your Toyota dealer for fur-
ther details. COOLING SYSTEM
Total capacity, L (qt., Imp. qt.):
With manual transaxle 6.6 (7.0, 5.9)
With automatic transaxle 6.8 (7.2, 6.0)
Coolant type:
Toyota Super Long Life Coolantº is
used in your Toyota vehicle at factory
fill. In order to avoid technical problems,
only use Toyota Super Long Life
Coolantº or similar high quality ethylene
glycol based non- silicate, non- amine,
non- nitrite, and non- borate coolant with
long- life hybrid organic acid technology.
(Coolant with long- life hybrid organic
acid technology is a combination of low
phosphates and organic acids.)
Do not use plain water alone.
Please contact your Toyota dealer for
further details.
BATTERY
Open voltage
* at 20
C (68
F):
12.6Ð12.8 V Fully charged
12.2Ð12.4 V Half charged
11.8Ð12.0 V Discharged
*: Voltage that is checked 20 minutes af-
ter the key is removed with all the lights
turned off
Charging rates: 5 A max. CLUTCH
Pedal free play, mm (in.):
5Ð15 (0.2Ð0.6)
Fluid type: SAE J1703 or FMVSS No.116 DOT 3
MANUAL TRANSAXLE
Oil capacity, L (qt., Imp. qt.): Two- wheel drive models2.5 (2.6, 2.2)
Four- wheel drive models
3.4 (3.6, 3.0)
Oil type: Gear oil API GL- 4 or GL- 5
Recommended oil viscosity: SAE 75W- 90

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AUTOMATIC TRANSAXLE
Fluid capacity (drain and refill), L (qt.,
Imp. qt.):
Up to 3.5 (3.7, 3.1)
Fluid type: Toyota Genuine ATF Type T- IV
Change automatic transmission fluid only
as necessary.
Generally, it is necessary to change
automatic transmission fluid only if your
vehicle is driven under one of the Special
Operating Conditions listed in your
Scheduled Maintenance Guideº or
Owner 's Manual Supplementº. When
changing the automatic transmission fluid,
use only Toyota Genuine ATF Type T- IVº
(ATF JWS3309 or NWS6500) to aid in
assuring optimum transaxle performance.
Notice: Using automatic transmission
fluid other than Toyota Genuine ATF
Type T- IVº may cause deterioration in
shift quality, locking up of your trans-
mission accompanied by vibration, and
ultimately damage the automatic trans-
mission of your vehicle.
Please contact your Toyota dealer for fur-
ther details. TRANSFER
(four- wheel drive models)
Oil capacity, L (qt., Imp. qt.):
0.9 (1.0, 0.8)
Oil type: Hypoid gear oil API GL- 5
Recommended oil viscosity: Above -18
C (0
F)
SAE 90
Below -18
C (0
F)
SAE 80W or 80W- 90
REAR DIFFERENTIAL
(four- wheel drive models)
Oil capacity, L (qt., Imp. qt.): 0.9 (1.0, 0.8)
Oil type: Hypoid gear oil API GL- 5
Recommended oil viscosity: Above -18
C (0
F)
SAE 90
Below -18
C (0
F)
SAE 80W or 80W- 90 BRAKES
Minimum pedal clearance when depressed
with the force of 490 N (50 kgf, 110 lbf)
with the engine running, mm (in.):
118 (4.6)
Pedal free play, mm (in.): 1Ð6 (0.04Ð0.24)
Pad wear limit, mm (in.): 1.0 (0.04)
Lining wear limit, mm (in.): 1.0 (0.04)
Parking brake adjustment when pulled with
the force of 196 N (20 kgf, 44 lbf): 6Ð8 clicks
Fluid type: SAE J1703 or FMVSS No.116 DOT 3
STEERING
Wheel free play: Less than 30 mm (1.2 in.)
Power steering fluid type: Automatic transmission fluid DEXRON II
or III

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2005 RAV4 from Sep. '04 Prod. (OM42570U)
Tire size:215/70R16 99S
235/60R16 100H
Cold tire inflation pressure, kPa
(kgf/cm
2 or bar, psi):
200 (2.0, 29)
Wheel size: Steel wheel 16
61/2J
Aluminum Wheel 16
7JJ
Wheel nut torque, N
´m (kg f´m, ft´lbf):
103 (10.5, 76)
NOTE: For a complete information on tires (e.g. replacing tires
or replacing wheels), see
Checking tire inflation pres-
sureº through Aluminum
wheel precautionsº, pages
291 through 298 in Section
7- 2.
Engine compartment
Instrument panel
Fuses (type A)
1. RADIO 15 A: Audio system
2. DOME 10 A: Clock, personal light, in-
terior lights, vanity lights, garage door
opener, air conditioning system, wire-
less remote control system, gauges
and meters
3. CUT 30 A: RADIOº and DOMEº fuses
4. A/C 5 A: Air conditioning system
5. MAIN 30 A: H- LP RHº and H- LP LHº
fuses
6. HAZ 10 A: Emergency flashers
Tires Fuses

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2005 RAV4 from Sep. '04 Prod. (OM42570U)
7. ALT- S 5 A: Charging system
8. IGN 15 A: Starting system, multiport
fuel injection system/sequential multi-
port fuel injection system
9. EFI3 10 A: Multiport fuel injection sys-
tem/sequential multiport fuel injection
system, emission control system
10. EFI2 5 A: Multiport fuel injection sys-
tem/sequential multiport fuel injection
system
11. RADIO NO.2 30 A: Audio system
12. ABS 2 30 A: Anti- lock brake system,
vehicle stability control system, traction
control system, brake assist system
13. EFI1 20 A: Multiport fuel injection sys-
tem/sequential multiport fuel injection
system, automatic transmission fluid
temperature sensor, EFI2º and EFI3º
fuses
14. H- LP RH 15 A: Right- hand headlight
15. H- LP LH 15 A: Left- hand headlight
16. ETCS 10 A: Electronic throttle control
system
17. ST 5 A: Starting system 18. STOP 10 A:
Stop lights, high- mounted
stoplight, anti- lock brake system, shift
lock control system, multiport fuel in-
jection system/sequential multiport fuel
injection system, cruise control system
19. CIG 15 A: Cigarette lighter
20. POWER OUTLET 15 A: Power outlets
21. S- HTR 10 A: Seat heaters
22. PANEL 7.5 A: Instrument panel lights,
gauges and meters, front fog lights,
instrument panel light control, outside
rear view mirror defoggers, air condi-
tioning system
23. FR FOG 15 A: Front fog lights
24. HORN 10 A: Horn
25. TAIL 7.5 A: Tail lights, license plate
lights
26. TAIL&PANEL 15 A: PANELº and
TAILº fuses
27. ACC 7.5 A: Audio system, shift lock
control system, clock, power rear view
mirrors
28. DEF 20 A: Rear window defogger
29. GAUGE 10 A: Back- up lights, electric
cooling fans, air conditioning system,
automatic transmission indicator lights,
charging system 30. OBD 7.5 A:
On- board diagnosis sys-
tem
31. IG2 10 A: Discharge warning light,
multiport fuel injection system/sequen-
tial multiport fuel injection system,
starting system, gauges and meters,
SRS airbag system
32. DOOR 20 A: Power door lock system
33. MIR HTR 10 A: Outside rear view mir-
ror defoggers
34. RR WIP 15 A: Rear window wiper and
washer
35. WIP 25 A: Windshield wipers and
washer
36. ECU IG 10 A: Emergency flashers,
gauges and meters, anti- lock brake
system, vehicle stability control system,
traction control system, SRS airbag
system, shift lock control system,
cruise control system
Fuses (type B)
37. RDI 30 A: Electric cooling fan
38. CDS 30 A: Electric cooling fan
39. AM2 30 A: Discharge warning light,
multiport fuel injection system/sequen-
tial multiport fuel injection system,
starting system, SRS airbag system,
IG2º fuse

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2005 RAV4 from Sep. '04 Prod. (OM42570U)
40. ABS 1 50 A: Anti- lock brake system
41. HTR 40 A: Air conditioning system
42. F- HTR or H- LP CLN 30 A: No circuit
43. PWR 30 A: Electric moon roof, power
windows
44. AM1 40 A: Power outlets, rear window
defogger, ACCº, CIGº, ECU IGº,
GAUGEº, RR WIPº, S- HTRº and
WIPº fuses

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REPORTING SAFETY DEFECTS FOR U.S.
OWNERS
Reporting safety defects for U.S. owners
Reporting safety defects for U.S. owners320
. . . . . . . . . . . . . . . . . . . . . .
SECTION 9

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If you believe that your vehicle
has a defect which could cause a
crash or could cause injury or
death, you should immediately in-
form the National Highway Traffic
Safety Administration (NHTSA) in
addition to notifying Toyota Motor
Sales, U.S.A., Inc.
(Toll- free: 1- 800- 331- 4331).
If NHTSA receives similar com-
plaints, it may open an investiga-
tion, and if it finds that a safety
defect exists in a group of ve-
hicles, it may order a recall and
remedy campaign. However,
NHTSA cannot become involved
in individual problems between
you, your dealer, or Toyota Motor
Sales, U.S.A., Inc.To contact NHTSA, you may ei-
ther call the Auto Safety Hotline
toll- free at 1- 800- 424- 9393 (or
366- 0123 in Washington, D.C.
area) or write to: NHTSA, U.S.
Department of Transportation,
Washington, D.C. 20590. You can
also obtain other information about
motor vehicle safety from the Hot-
line.
Reporting safety defects for
U.S. owners

'05 Rav4_U (L/O 0409)
2005 RAV4 from Sep. '04 Prod. (OM42570U)
Publication No. OM42570U
Part No. 01999-42570
Printed in Japan 01-0409-00
I
Quick index

If a service reminder indicator or warning buzzer comes on 109 . . . . . . . .

If your vehicle will not start 242 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .\
. .

If your engine stalls while driving 246 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

If your vehicle overheats 246 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .\
. . . . .

If you have a flat tire 247 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .\
. . . . . . . .

If your vehicle needs to be towed 258 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Tips for driving during break- in period 199 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

How to start the engine 228 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .\
. . . . . .

General maintenance 273 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .\
. . . . . . . . .

Complete index NO TAG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .\
. . . . . . . . . .
Gas station information
Fuel type:
UNLEADED gasoline, Octane Rating 87 (Research Octane Number 91)
or higher
See page 199 for detailed information.
Fuel tank capacity:
56 L (14.8 gal., 12.3 Imp. gal.)
Engine oil:
API grade SL Energy- Conservingº or ILSAC multigrade engine oil is
recommended.
See page 287 for detailed information.
Tire information: See pages 291 through 298.
Tire inflation pressure: See page 316.
U-3

'05 Rav4_U (L/O 0409)
2005 RAV4 from Sep. '04 Prod. (OM42570U)
You should know as much about the quality and
importance of proper maintenance of your new
vehicle as the people who built it.
The Toyota authorized Repair Manual
tells you how to maintain your vehicle and
enables you to correctly perform your own
maintenance.
The best way to keep your new vehicle in top
running order is to maintain it properly from
the moment you drive it off the showroom
floor.
The Toyota authorized Repair Manual is
packed with literally everything you need to
know to perform your own maintenance in
virtually every area of your new vehicle.