sensor TOYOTA RAV4 2006 Service Repair Manual

AH–10AXLE – FRONT AXLE HUB
AH
10. REMOVE STEERING KNUCKLE WITH AXLE HUB
(a) Remove the 2 bolts and 2 nuts, and disconnect the
shock absorber from the steering knuckle.
HINT:
While fixing the nuts in place, loosen and remove
the bolts.
(b) Put matchmarks on the drive shaft and axle hub.
(c) Using a plastic-faced hammer, remove the steering
knuckle with axle hub.
NOTICE:
Be careful not to damage the boot and speed
sensor rotor. Do not excessively push out the
drive shaft from the axle assembly.
11. REMOVE FRONT LOWER BALL JOINT ASSEMBLY
LH (See page SP-27)
12. REMOVE FRONT AXLE HUB SUB-ASSEMBLY LH
(a) Remove the 4 bolts and axle hub from the steering
knuckle.
NOTICE:
Do not place the hub and bearing's magnet rotor
side so that it is facing downward, and do not
allow the magnet rotor side to become damaged
or contact foreign matter.
(b) Remove the dust cover from the steering knuckle.
C127533
C129488E01
C127536

AXLE – FRONT AXLE HUBAH–11
AH
INSTALLATION
(2005/11-2006/01)
HINT:
• Use the same procedures for the RH side and LH side.
• The procedures listed below are for the LH side.
1. INSTALL FRONT AXLE HUB SUB-ASSEMBLY LH
(a) Install the dust cover to the steering knuckle.
(b) Install the axle hub with the 4 bolts.
Torque: 96 N*m (979 kgf*cm, 1 ft.*lbf)
NOTICE:
Do not place the hub and bearing's magnet rotor
side so that it is facing downward, and do not
allow the magnet rotor side to become damaged
or contact foreign matter.
2. INSTALL FRONT LOWER BALL JOINT ASSEMBLY
LH (See page SP-28)
3. INSTALL STEERING KNUCKLE WITH AXLE HUB
(a) Align the shaft splines and drive in the drive shaft.
(b) Install the steering knuckle with axle hub with the 2
bolt and 2 nuts.
Torque: 240 N*m (2,447 kgf*cm, 177 ft.*lbf)
NOTICE:
Do not tighten the nuts.
4. CONNECT FRONT SUSPENSION NO. 1 LOWER ARM
SUB-ASSEMBLY LH
(a) Connect the lower arm to the ball joint with the 2
bolts and nut.
Torque: 92 N*m (938 kgf*cm, 68 ft.*lbf)
5. CONNECT TIE ROD END SUB-ASSEMBLY LH (See
page PS-45)
6. INSTALL FRONT SPEED SENSOR LH (See page BC-
193)
7. CHECK FRONT AXLE HUB BEARING
(a) Check the axle hub bearing (see page AH-6).
8. INSTALL FRONT DISC (See page BR-43)
9. INSTALL FRONT DISC BRAKE CYLINDER
ASSEMBLY LH (See page BR-46)
10. INSTALL FRONT AXLE HUB NUT
(a) Install a new hub nut.
Torque: 216 N*m (2,203 kgf*cm, 159 ft.*lbf)
C127536

AH–12AXLE – FRONT AXLE HUB
AH
(b) Using a chisel and hammer, stake the hub nut.
11. INSTALL FRONT WHEEL
Torque: 103 N*m (1,050 kgf*cm, 6 ft.*lbf)
12. INSPECT AND ADJUST FRONT WHEEL ALIGNMENT
(a) Inspect and adjust the wheel alignment (see page
SP-3).
13. CONNECT CABLE TO NEGATIVE BATTERY
TERMINAL
14. CHECK SPEED SENSOR SIGNAL
(a) Check the speed sensor signal (see page BC-44).
C129484

AXLE – FRONT AXLE HUBAH–13
AH
INSTALLATION
(2006/01- )
HINT:
• Use the same procedures for the RH side and LH side.
• The procedures listed below are the LH side.
1. INSTALL FRONT AXLE HUB SUB-ASSEMBLY LH
(a) Install the dust cover to the steering knuckle.
(b) Install the axle hub with the 4 bolts.
Torque: 96 N*m (979 kgf*cm, 71 ft.*lbf)
NOTICE:
Do not place the hub and bearing's magnet rotor
side so that it is facing downward, and do not
allow the magnet rotor side to become damaged
or contact foreign matter.
2. INSTALL FRONT LOWER BALL JOINT ASSEMBLY
LH (See page SP-28)
3. INSTALL STEERING KNUCKLE WITH AXLE HUB
(a) Align the shaft splines and drive in the drive shaft.
(b) Install the steering knuckle with axle hub with the 2
bolts and 2 nuts.
Torque: 240 N*m (2,447 kgf*cm, 177 ft.*lbf)
NOTICE:
Do not tighten the bolts.
4. CONNECT FRONT SUSPENSION NO. 1 LOWER ARM
SUB-ASSEMBLY LH
(a) Connect the lower arm to the ball joint with the bolt
and 2 nuts.
Torque: 92 N*m (938 kgf*cm, 68 ft.*lbf)
5. CONNECT TIE ROD END SUB-ASSEMBLY LH (See
page PS-45)
6. INSTALL FRONT SPEED SENSOR LH (See page BC-
193)
7. CHECK FRONT AXLE HUB BEARING
(a) Check the axle hub bearing (see page AH-6).
8. INSTALL FRONT DISC (See page BR-43)
9. INSTALL FRONT DISC BRAKE CYLINDER
ASSEMBLY LH (See page BR-46)
10. INSTALL FRONT AXLE HUB LH NUT
(a) Install a new hub nut.
Torque: 216 N*m (2,203 kgf*cm, 159 ft.*lbf) for

26 for 2AZ-FE
292 N*m (2,978 kgf*cm, 215 ft.*lbf) for

30 for 2GR-FE
C127536

AH–14AXLE – FRONT AXLE HUB
AH
(b) Using a chisel and hammer, stake the hub nut.
11. ADD AUTOMATIC TRANSAXLE FLUID
(a) Add the automatic transaxle for U140F (see page
AX-152).
(b) Add the automatic transaxle for U241E (see page
AX-151).
(c) Add the automatic transaxle for U151E (see page
AX-177).
(d) Add the automatic transaxle for U151F (see page
AX-178).
12. CHECK FOR AUTOMATIC TRANSAXLE FLUID
LEAKAGE
13. INSTALL FRONT WHEEL
Torque: 103 N*m (1,050 kgf*cm, 76 ft.*lbf)
14. INSPECT AND ADJUST FRONT WHEEL ALIGNMENT
(a) Inspect and adjust the front wheel alignment (see
page SP-3).
15. CONNECT CABLE TO NEGATIVE BATTERY
TERMINAL
16. CHECK SPEED SENSOR SIGNAL
(a) Check the speed sensor signal (see page BC-44).
C129484

AXLE – REAR AXLE HUB AND BEARINGAH–17
AH
REMOVAL
1. REMOVE REAR WHEEL
2. DISCONNECT CABLE FROM NEGATIVE BATTERY
TERMINAL
CAUTION:
Wait at least 90 seconds after disconnecting the
cable from the negative (-) battery terminal to
prevent airbag and seat belt pretensioner activation.
3. REMOVE REAR AXLE SHAFT NUT (for 4WD)
(a) Using SST and hammer, unstake the staked part of
the nut.
SST 09930-00010
NOTICE:
Loosen the staked part of the nut completely,
otherwise the screw of the drive shaft may be
damaged.
(b) While applying the brake, remove the lock axle hub
nut.
4. REMOVE REAR DISC BRAKE CYLINDER ASSEMBLY
LH (See page BR-55)
5. REMOVE REAR DISC (See page BR-57)
6. REMOVE SKID CONTROL SENSOR WIRE (for 2WD)
(See page BC-198)
7. REMOVE REAR SPEED SENSOR LH (for 4WD) (See
page BC-205)
8. REMOVE REAR SUSPENSION NO. 1 ARM
ASSEMBLY LH (See page SP-42)
9. DISCONNECT REAR SHOCK ABSORBER
ASSEMBLY LH
(a) Remove the 2 bolts and disconnect the shock
absorber with bracket from the axle carrier.
10. REMOVE REAR AXLE HUB AND BEARING
ASSEMBLY LH
(a) fro 2WD:
(1) Remove the 4 bolts, and axle hub and the
bearing from the axle carrier.
NOTICE:
Do not place the hub and bearing's magnet
rotor side so that it is facing downward, and
do not allow the magnet rotor side to
become damaged or contact foreign matter.
C129486E01
C129929
C130589

AH–18AXLE – REAR AXLE HUB AND BEARING
AH
(b) for 4WD:
(1) Put matchmarks on the drive shaft and the axle
hub and bearing.
(2) Remove the 4 bolts, and the axle hub and
bearing from the axle carrier.
NOTICE:
Do not place the hub and bearing's magnet
rotor side so that it is facing downward, and
do not allow the magnet rotor side to
become damaged or contact foreign matter.
INSTALLATION
1. INSTALL REAR AXLE HUB AND BEARING
ASSEMBLY LH
(a) for 2WD:
(1) Install the axle hub and bearing to the axle
carrier with the 4 bolts.
Torque: 90 N*m (918 kgf*cm, 68 ft.*lbf)
NOTICE:
Do not place the hub and bearing's magnet
rotor side so that it is facing downward, and
do not allow the magnet rotor side to
become damaged or contact foreign matter.
(b) fro 4WD:
(1) Align the shaft splines and drive in the drive
shaft to the axle hub and bearing.
(2) Install the axle hub and bearing assembly to
the axle carrier with the 4 bolts.
Torque: 90 N*m (918 kgf*cm, 68 ft.*lbf)
NOTICE:
Do not place the hub and bearing's magnet
rotor side so that it is facing downward, and
do not allow the magnet rotor side to
become damaged or contact foreign matter.
2. CONNECT REAR SHOCK ABSORBER ASSEMBLY
LH
(a) Install the shock absorber to the axle carrier with
bracket with the 2 bolts.
3. TEMPORARILY INSTALL REAR SUSPENSION NO. 1
ARM ASSEMBLY LH (See page SP-43)
4. INSTALL SKID CONTROL SENSOR WIRE (for 2WD)
(See page BC-201)
5. INSTALL REAR SPEED SENSOR LH (for 4WD) (See
page BC-206)
6. INSTALL REAR DISC (See page BR-58)
7. INSTALL REAR BRAKE CYLINDER ASSEMBLY LH
(See page BR-61)
C130590
C130589
C130590

AXLE – REAR AXLE HUB AND BEARINGAH–19
AH
8. INSTALL REAR AXLE SHAFT NUT (for 4WD)
(a) Install a new hub nut.
Torque: 216 N*m (2,203 kgf*cm, 159 ft.*lbf)
(b) Using a chisel and hammer, stake the hub nut.
9. INSTALL REAR WHEEL
Torque: 103 N*m (1,050 kgf*cm, 76 ft.*lbf)
10. STABILIZE SUSPENSION (See page SP-37)
11. TIGHTEN FRONT SHOCK ABSORBER ASSEMBLY
LH (See page SP-37)
12. TIGHTEN REAR SUSPENSION NO. 1 ARM
ASSEMBLY LH (See page SP-43)
13. INSPECT REAR WHEEL ALIGNMENT
(a) Inspect the rear wheel alignment (see page SP-7).
14. CONNECT CABLE TO NEGATIVE BATTERY
TERMINAL
15. CHECK SPEED SENSOR SIGNAL
(a) Check the speed sensor signal (see page BC-44).
C129485

SP–14SUSPENSION – FRONT SHOCK ABSORBER WITH COIL SPRING
SP
INSTALLATION
HINT:
• Use the same procedures for the RH side and LH side.
• The procedures listed below are for the LH side.
1. INSTALL FRONT SHOCK ABSORBER WITH COIL
SPRING LH
(a) Install the front shock absorber with coil spring
(upper side) with the 3 nuts.
Torque: 50 N*m (510 kgf*cm, 37 ft.*lbf)
(b) Install the front shock absorber with coil spring to
the steering knuckle with the 2 bolt and 2 nuts.
Torque: 240 N*m (2,447 kgf*cm, 177 ft.*lbf)
NOTICE:
Do not tighten the bolts.
2. CONNECT FRONT STABILIZER LINK ASSEMBLY LH
(See page SP-31)
3. CONNECT FRONT SPEED SENSOR LH (See page
BC-193)
4. INSTALL FRONT WHEEL
Torque: 103 N*m (1,050 kgf*cm, 76 ft.*lbf)
5. STABILIZE SUSPENSION
(a) Lower the vehicle.
(b) Press down on the vehicle several times to stabilize
the suspension.
6. INSPECT AND ADJUST FRONT WHEEL ALIGNMENT
(a) Inspect and adjust the front wheel alignment (see
page SP-3).
DISPOSAL
1. DISPOSE OF FRONT SHOCK ABSORBER
ASSEMBLY LH
(a) Fully extend the shock absorber piston rod, and
clamp it in a vise at an angle.
(b) Using a drill or similar tool, gradually make a hole in
area A to discharge the gas inside of the absorber.
CAUTION:
As metal debris may be blown outward by the
gas, you must
• Wear protective glasses.
• Cover the area being cut.
NOTICE:
The gas is colorless and harmless.
C127542
C127533
C127546E01

SP–20SUSPENSION – FRONT SHOCK ABSORBER WITH COIL SPRING (for Sport Package)
SP
INSTALLATION
HINT:
• Use the same procedures for the RH side and LH side.
• The procedures listed below are for the LH side.
1. INSTALL FRONT SHOCK ABSORBER WITH COIL
SPRING
(a) Install the front shock absorber with coil spring
(upper side) with the 3 nuts.
Torque: 50 N*m (510 kgf*cm, 37 ft.*lbf)
(b) Install the front shock absorber with coil spring to
the steering knuckle with the 2 bolt and 2 nuts.
Torque: 240 N*m (2,447 kgf*cm, 177 ft.*lbf)
NOTICE:
Do not tighten the bolts.
2. INSTALL FRONT STABILIZER LINK ASSEMBLY LH
(See page SP-31)
3. INSTALL FRONT SPEED SENSOR LH (See page BC-
193)
4. INSTALL FRONT WHEEL
Torque: 103 N*m (1,050 kgf*cm, 76 ft.*lbf)
5. STABILIZE SUSPENSION
(a) Lower the vehicle.
(b) Press down on the vehicle several times to stabilize
the suspension.
6. INSPECT AND ADJUST FRONT WHEEL ALIGNMENT
(a) Inspect and adjust the front wheel alignment (see
page SP-3).
DISPOSAL
1. DISPOSE OF FRONT SHOCK ABSORBER
ASSEMBLY LH
(a) Fully extend the shock absorber piston rod, and
clamp it in a vise at an angle.
(b) Using a drill or similar tool, gradually make a hole in
area A to discharge the gas inside of the absorber.
CAUTION:
As metal debris may be blown outward by the
gas, you must.
• Wear protective glasses.
• Cover the area being cut.
NOTICE:
The gas is colorless and harmless.
C127542
C127533
C127546E01