dimensions TOYOTA RAV4 2006 Service Repair Manual

U140F AUTOMATIC TRANSAXLE – AUTOMATIC TRANSAXLE UNITAX–205
AX
35. INSTALL OVERDRIVE BRAKE GASKET
(a) Install 2 new overdrive brake gaskets.
36. INSTALL DIFFERENTIAL GEAR ASSEMBLY
(a) Install the differential gear to the transaxle.
37. INSTALL NO. 2 THRUST BEARING UNDERDRIVE
RACE
(a) Install the thrust bearing race to the underdrive
planetary gear.
38. INSTALL THRUST NEEDLE ROLLER BEARING
(a) Calculate the end play value using the following
formula and values of Dimensions D and E that
were measured when installing cylindrical roller
bearing and underdrive planetary gear. Select an
appropriate underdrive planetary gear thrust
bearing race No. 2 which satisfies the specified end
play value, and instal it.
End play:
0.498 to 0.993 mm (0.0196 to 0.0390 in.)
HINT:
End play = Dimension E - Dimension D - thrust
bearing thickness 3.28mm (0.1291 in.) - underdrive
thrust bearing race thickness.
Standard race thickness
D003573E01
D003577E01
D025506E04
D025505E03
E - D Thickness
Less than 7.64 mm (0.3008 in.) 3.5 mm (0.138 in.)
7.64 mm (0.3008 in.) 3.8 m (0.150 in.)

AX–206U241E AUTOMATIC TRANSAXLE – AUTOMATIC TRANSAXLE UNIT
AX
(b) Install the forward clutch to the multiple clutch hub.
NOTICE:
Align the splines of all discs in the forward
clutch with those of multiple clutch hub to
assemble them securely.
33. INSTALL OVERDRIVE BRAKE GASKET
(a) Install 2 new overdrive brake gaskets to the
transaxle.
34. INSTALL FRONT DIFFERENTIAL ASSEMBLY
(a) Install the differential assembly to the transaxle.
35. INSTALL NO. 2 THRUST BEARING UNDERDRIVE
RACE
(a) Install the thrust bearing race to the underdrive
planetary gear.
36. INSTALL THRUST NEEDLE ROLLER BEARING
(a) Calculate the end play value using the following
formula and value of Dimensions D and E that were
measured when installing the cylindrical roller
bearing and underdrive planetary gear. Select an
appropriate underdrive planetary gear thrust
bearing race No. 2 which satisfies the specified end
play value, and install it.
Standard end play:
0.498 to 0.993 mm (0.0194 to 0.0390 in.)
D003574E03
D003573E01
C050035E01
D025506E04
D025505E03

DIFFERENTIAL – REAR DIFFERENTIAL CARRIER ASSEMBLYDF–41
DF
35. INSTALL TRANSMISSION COUPLING SHIM
(a) Measure each of the dimensions.
HINT:
• Dimension A: Bearing axis distance
• Dimension B: Drive pinion axis distance
(b) Select a transmission coupling shim based on the
difference between dimensions A and B, and install
the shim.
Transmission coupling shim
36. REMOVE TRANSMISSION COUPLING CONICAL
SPRING WASHER
(a) Install the transmission coupling conical spring
washer to the rear differential carrier.
NOTICE:
Install the transmission coupling conical spring
washer so that the green marking (protruding
part) is facing the front of the vehicle (coupling
side).
37. INSTALL YOKE
(a) Using a 5 mm socket hexagon wrench, install the
yoke with the 3 bolt.
Torque: 5.0 N*m (51 kgf*cm, 44 in.*lbf)
38. INSTALL 4WD LINEAR SOLENOID
(a) Install a new O-ring to the solenoid.
NOTICE:
Do not damage or twist the O-ring.
(b) Install the solenoid to the yoke.
C110318E01
Difference of dimension A and
B mm (in.)Part No. Thickness mm (in.) Identifying Mark
3.96 to 4.01 (0.148 to 0.154) 90564-25024 1.98 to 2.02 (0.078 to 0.080) 1
4.26 to 4.31 (0.161 to 0.168) 90564-25025 2.28 to 2.32 (0.090 to 0.091) 2
4.56 to 4.61 (0.174 to 0.181) 90564-25026 2.58 to 2.62 (0.102 to 0.103) 3
3.81 to 3.86 (0.141 to 0.148) 90564-25027 1.83 to 1.87 (0.072 to 0.074) 4
4.11 to 4.16 (0.154 to 0.161) 90564-25028 2.13 to 2.17 (0.084 to 0.085) 5
4.41 to 4.16 (0.168 to 0.174) 90564-25029 2.43 to 2.47 (0.096 to 0.097) 6
3.71 to 3.76 (0.146 to 0.148) 90564-25031 1.73 to 1.77 (0.068 to 0.700) 8
3.76 to 3.81 (0.148 to 0.150) 90564-25032 1.78 to 1.82 (0.070 to 0.072) 9
3.86 to 3.91 (0.151 to 0.154) 90564-25033 1.88 to 1.92 (0.074 to 0.076) 10
3.91 to 3.96 (0.154 to 0.156) 90564-25034 1.93 to 1.97 (0.076 to 0.078) 11
4.01 to 4.06 (0.158 to 0.160) 90564-25035 2.03 to 2.07 (0.080 to 0.081) 12
4.06 to 4.11 (0.160 to 0.162) 90564-25036 2.08 to 2.12 (0.082 to 0.083) 13
4.16 to 4.21 (0.164 to 0.166) 90564-25037 2.18 to 2.22 (0.086 to 0.087) 14
4.21 to 4.26 (0.166 to 0.168) 90564-25038 2.23 to 2.27 (0.088 to 0.089) 15
4.31 to 4.36 (0.170 to 0.172) 90564-25039 2.33 to 2.37 (0.092 to 0.093) 16
4.36 to 4.41 (0.172 to 0.174) 90564-25040 2.38 to 2.42 (0.094 to 0.095) 17
4.46 to 4.51 (0.176 to 0.178) 90564-25041 2.48 to 2.52 (0.098 to 0.099) 18
4.51 to 4.56 (0.178 to 0.180) 90564-25042 2.53 to 2.57 (0.100 to 0.101) 19
4.61 to 4.66 (0.181 to 0.183) 90564-25043 2.63 to 2.67 (0.104 to 0.105) 20
4.66 to 4.71 (0.183 to 0.185) 90564-25044 2.68 to 2.72 (0.106 to 0.107) 21
C109021E01