engine TOYOTA RAV4 PRIME 2021 (in English) Repair Manual
[x] Cancel search | Manufacturer: TOYOTA, Model Year: 2021, Model line: RAV4 PRIME, Model: TOYOTA RAV4 PRIME 2021Pages: 616, PDF Size: 34.66 MB
Page 463 of 616

4637-3. Do-it-yourself maintenance
7
Maintenance and care
Reservoir cap
“FULL” line
“LOW” line
If the level is on or below the “LOW” 
line, add coolant up to the “FULL” 
line. (P.544)
■Power control unit coolant 
reservoir
Reservoir cap
“FULL” line
“LOW” line
If the level is on or below the “LOW” 
line, add coolant up to the “FULL” 
line. ( P.546)
■Coolant selection
Only use “Toyota  Super Long Life 
Coolant” or a similar high quality 
ethylene glycol based non-silicate, 
non-amine, non-nitrite, and non-
borate coolant with long-life hybrid 
organic acid technology.
U.S.A.:
“Toyota Super Long Life Coolant” is 
a mixture of 50% coolant and 50% 
deionized water. (Minimum tem-
perature: -31°F [-35°C])
Canada:
“Toyota Super Long Life Coolant” is 
a mixture of 55% coolant and 45% 
deionized water. (Minimum tem-
perature: -44°F [-42°C])
For more details about coolant, con-
tact your To yota dealer.
■If the coolant level drops within 
a short time of replenishing
Visually check the radiators, hoses, 
engine/power control unit coolant 
reservoir caps, drain cock and water 
pump.
If you cannot find a leak, have your 
Toyota dealer, test the cap and 
check for leaks in the cooling sys-
tem.
Check the radiator and con-
denser, and clear away any for-
eign objects.
If either of the above parts is 
extremely dirty or you are not 
sure of their condition, have 
A
B
C
A
B
C
WARNING
■When the hybrid system is 
hot
Do not remove the engine/power 
control unit coolant reservoir 
caps.
The cooling system may be under 
pressure and may spray hot cool-
ant if the cap is removed, causing 
serious injuries, such as burns.
NOTICE
■When adding coolant
Coolant is neither plain water nor 
straight antifreeze. The correct 
mixture of water and antifreeze 
must be used to provide proper 
lubrication, corrosion protection 
and cooling. Be sure to read the 
antifreeze or coolant label.
■If you spill coolant
Be sure to wash it off with water to 
prevent it from damaging parts or 
paint.
Checking the radiator and 
condenser 
Page 464 of 616

4647-3. Do-it-yourself maintenance
your vehicle inspected by your 
Toyota dealer.
■Checking fluid level
The brake fluid level should be 
between the “MAX” and “MIN” 
lines on the tank.
■Adding fluid
1 Slide and lift up the rubber 
strip to partly remove it as 
shown.
2 Disconnect the claws and 
remove the service cover.
3 Remove the reservoir cap.
4 Add brake fluid slowly while 
checking the fluid level.
Make sure to check the fluid 
type and prepare the necessary 
item.
WARNING
■When the hybrid system is 
hot
Do not touch the r adiator or con-
denser as they may be hot and 
cause serious injuries, such as 
burns.
■When the electric cooling fan 
is operating
Do not touch the engine compart-
ment.
With the power switch in ON 
mode, the electric cooling fan may 
automatically start to run if the air 
conditioning is on and/or the cool-
ant temperature is high. Be sure 
the power switch is OFF when 
working near the electric cooling 
fan or radiator grille.
Checking and adding the 
brake fluid 
Page 465 of 616

4657-3. Do-it-yourself maintenance
7
Maintenance and care
■Brake fluid can absorb moisture 
from the air
Excess moisture in the brake fluid 
can cause a dangerous loss of brak-
ing efficiency. Use only newly 
opened brake fluid.
If any washer does not work or 
the warning message appears 
on the multi-information display, 
the washer tank may be empty. 
Add washer fluid.
Fluid 
type
FMVSS No.116 DOT 3 or 
SAE J1703 brake fluid
FMVSS No.116 DOT 4 or 
SAE J1704 brake fluid
ItemClean funnel
WARNING
■When filling the reservoir
Take care as brake fluid can harm 
your hands and eyes and damage 
painted surfaces.
If fluid gets on your hands or in 
your eyes, flush th e affected area 
with clean water immediately.
If you still experien ce discomfort, 
see a doctor.
NOTICE
■If the fluid level is low or high
It is normal for the brake fluid level 
to go down slightly as the brake 
pads wear out or when the fluid 
level in the accumulator is high.
If the reservoir needs frequent 
refilling, there may be a serious 
problem.
Adding the washer fluid
WARNING
■When adding washer fluid
Do not add washer fluid when the 
hybrid system is hot or operating 
as washer fluid contains alcohol 
and may catch fire if spilled on the 
hybrid system, etc.
NOTICE
■Do not use any fluid other 
than washer fluid
Do not use soapy water or engine 
antifreeze instead of washer fluid.
Doing so may cause streaking on 
the vehicle’s painted surfaces, as 
well as damaging the pump lead-
ing to problems of the washer 
fluid not spraying.
■Diluting washer fluid
Dilute washer fluid with water as 
necessary.
Refer to the freezing tempera-
tures listed on the label of the 
washer fluid bottle. 
Page 495 of 616

4957-3. Do-it-yourself maintenance
7
Maintenance and care
1Turn the power switch off.
Confirm that the charging connec-
tor is not connect ed. Also, do not 
use the Remote Air Conditioning 
System during the procedure.
2 Open the fuse box cover.
Engine compartment: Type A 
fuse box
Push claw   and   to com-
pletely release the lock, and then lift 
up the cover.
Engine compartment: Type B 
fuse box
Push claw   and   to com-
pletely release the lock, and then lift 
up the cover.
Left side instrument panel
Remove the lid.
Right side luggage compart-
ment
Open the deck board. ( P.417)
Push claw   and   to com-
pletely release the lock, and then lift 
up the cover.
3 Remove the fuse.
Only type A fuse c an be removed 
Checking and replac-
ing fuses
If any of the electrical com-
ponents do not operate, a 
fuse may have blown. If this 
happens, check and replace 
the fuses as necessary.
Checking and replacing 
fuses
AB
AB
AB 
Page 497 of 616

4977-3. Do-it-yourself maintenance
7
Maintenance and care
Check the wattage of the light 
bulb to be replaced. (P.556)
Front turn signal lights
Front side marker lights
WARNING
■To prevent system break-
downs and vehicle fire
Observe the following precau-
tions.
Failure to do so may cause dam-
age to the vehicle, and possibly a 
fire or injury.
●Never use a fuse of a higher 
amperage rating than that indi-
cated, or use any other object in 
place of a fuse.
●Always use a genuine Toyota 
fuse or equivalent.
Never replace a fuse with a 
wire, even as a temporary fix.
●Do not modify the fuses or fuse 
boxes.
NOTICE
■Before replacing fuses
Have the cause of electrical over-
load determined and repaired by 
your Toyota dealer as soon as 
possible.
■To prevent damage to the 
engine compartment fuse box 
cover
When opening the  fuse box, com-
pletely release the claw locks 
before lifting up the cover. Other-
wise, the claws may be damaged.
Light bulbs
You may replace the follow-
ing bulbs by yourself. The 
difficulty level of replace-
ment varies depending on 
the bulb. If necessary bulb 
replacement seems difficult 
to perform, contact your 
Toyota dealer.
For more information about 
replacing other light bulbs, 
contact your Toyota dealer.
Preparing for light bulb 
replacement
Bulb location
A
B 
Page 509 of 616

5098-2. Steps to take in an emergency
8
When trouble arises
When using a flat-bed truck to 
transport the vehicle, use tire 
strapping belts. Refer to the 
owner’s manual of the flat-bed 
truck for the tire strapping 
method.
In order to suppress vehicle 
movement during transporta-
tion, set the parking brake and 
turn the power switch off.
Fluid leaks under the vehicle
(Water dripping from the air 
conditioning after use is nor-
mal.)
 Flat-looking tires or uneven 
tire wear
 High coolant temperature 
warning light flashes or come 
on
 Changes in exhaust sound
 Excessive tire squeal when 
cornering
 Strange noises related to the 
suspension system
 Pinging or other noises 
related to the hybrid system
 Engine missing, stumbling or 
running roughly
 Appreciable loss of power
 Vehicle pulls heavily to one 
Using a flatbed truckIf you think something 
is wrong
If you notice any of the fol-
lowing symptoms, your 
vehicle probably needs 
adjustment or repair. Con-
tact your Toyota dealer as 
soon as possible.
Visible symptoms
Audible symptoms
Operational symptoms 
Page 512 of 616

5128-2. Steps to take in an emergency
■High coolant temperature warning light* (warning buzzer)
*: This light illuminates on the mu lti-information display with a message.
■Hybrid system overheat warning light* (warning buzzer)
*: This light illuminates on the mu lti-information display with a message.
■Low engine oil pressure warning light* (warning buzzer)
*: This light illuminates on the mu lti-information display with a message.
■Malfunction indicator lamp*
*: This light illuminat es on the multi-information display.
Warning lightDetails/Actions
Indicates that the engine is overheating
 Immediately stop the vehicle in a safe 
place.
Handling method ( P.544)
Warning lightDetails/Actions
Indicates that the hybrid system has overheated
 Stop the vehicle in a safe place.
Handling method ( P.544)
Warning lightDetails/Actions
Indicates that the engine oil pressure is too low
 Immediately stop the vehicle in a safe 
place and contact your Toyota dealer. 
Warning lightDetails/Actions
(U.S.A.)
(Canada)
Indicates a malfunction in:
 The hybrid system;
 The electronic engi ne control system;
 The electronic throttle control system; or
 The emission control s ystem (if equipped)
 Have the vehicle inspected by your Toyota 
dealer immediately. 
Page 523 of 616

5238-2. Steps to take in an emergency
8
When trouble arises
pedal is shown
A warning message about an opera-
tion of the brake pedal may be 
shown while the dr iving support sys-
tems such as PCS (Pre-Collision 
system) or the dynamic radar cruise 
control with full-speed range is oper-
ating. If a warning message is 
shown, be sure to decelerate the 
vehicle or follow an instruction 
shown on the multi -information dis-
play.
• A warning message is shown  when Brake Override System 
operates. ( P.259, 517)
• A warning message is shown  when Drive-Start Control or Park-
ing Support Brake function (if 
equipped) operates ( P.259, 
363). Follow the instructions on 
the multi-inform ation display.
●If a message about an operation 
of the power switch is shown 
An instruction for  operation of the 
power switch is shown when the 
incorrect procedure  for starting the 
hybrid system is performed or the 
power switch is operated incorrectly. 
Follow the instructions shown on the 
multi-information  display to operate 
the power switch again.
●If a message abou t a shift lever 
operation is shown 
To prevent the shift lever from being 
operated incorrectly or the vehicle 
from moving unexpectedly, a mes-
sage that requires  shifting the shift 
lever may be sho wn on the multi-
information display. In that case, fol-
low the instruction of the message 
and shift the shift lever.
●If a message or image about an 
open/close state of a part or 
replenishment of a consumable is 
shown 
Confirm the part indicated by the  multi-information 
display or a warn-
ing light, and then  perform the cop-
ing method such as closing the 
open door or replenishing a con-
sumable.
■If a message that indicates the 
need for visiting your Toyota 
dealer is displayed
The system or part shown on the 
multi-information di splay is malfunc-
tioning. Have the vehicle inspected 
by your Toyota dea ler immediately. 
■If a message that indicates the 
need for referring to Owner’s 
Manual is displayed
●If the following messages are 
shown, follow the instructions, 
accordingly.
• “Blind Spot Monitor Unavailable” 
( P.348, 523)
• “Rear Cross Traffic Alert Unavail- able”( P.348, 523)
• “Engine Coolant Temp High”  ( P.544)
●If the following messages are 
shown, there may be a malfunc-
tion. Immediately stop the vehicle 
in a safe place and contact your 
Toyota dealer. Continuing to drive 
the vehicle may be dangerous.
• “Plug-in charging system malfunc- tion”
• “Hybrid System Malfunction”
• “Charging System Malfunction”
• “Check Engine”
• “Hybrid Battery  System Malfunc-
tion”
• “Accelerator System Malfunction”
• “Smart Key System Malfunction”
●If the following messages are 
shown, there may be a malfunc-
tion. Immediately have the vehi-
cle inspected by your Toyota 
dealer.
• “Oil Pressure Low”
• “Braking Power Low”
●If any of the following messages 
are shown on the multi-informa-
tion display, the vehicle may have 
run out of fuel. Stop the vehicle in  
Page 524 of 616

5248-2. Steps to take in an emergency
a safe place and, if the fuel level is 
low, refuel the vehicle.
• “Hybrid System Stopped”
• “Engine Stopped”
●If “Maintenance required for 
DCDC converter cooling parts 
See Owner’s Manual” is shown, 
the filter may be clogged, the air 
intake vent may be blocked, or 
there may be a gap in the duct. 
Therefore, perform the following 
correction procedure.
• If the air intake vent or filter of the  DC/DC converter are dirty, per-
form the procedures on P.486 to 
clean them.
• If the warning message is shown  when the air intake vent and filter 
of the DC/DC converter are not 
dirty, have the vehicle inspected 
at your Toyota dealer.
●If “12-Volt Battery Charging Sys-
tem Malfunction Stop in a Safe 
Place See Owner’s Manual” is 
shown
Indicates a malfunction in the vehi-
cle’s charging system. Pull over and 
stop the vehicle as soon as it is safe 
to do so.
While the message is displayed, the 
functions of the air conditioning, etc. 
may be partially lim ited in order to 
reduce the power consumption of 
the 12-volt battery.
■If “Hybrid System Overheated 
Output Power Reduced” is 
shown
The message may be shown when 
driving under severe operating con-
ditions. (For example, when driving 
up a long steep hill  or driving up a 
steep hill in reverse.)
Coping method:  P.544
■If “Traction Battery Needs to be 
Protected Refrain from the Use 
of N Position” is shown
This message may be displayed 
when the shift lever is in N. As the hybrid battery (traction bat-
tery) cannot be charged when the 
shift lever is in N, shift the shift lever 
to P when the vehicle is stopped.
■If “Traction Battery Needs to be 
Protected Shift into P to 
Restart” is shown
This message is displayed when the 
hybrid battery (traction battery) 
charge has becom e extremely low 
because the shift lever has been left 
in N for a certain amount of time.
When operating the vehicle, shift to 
P and restart the hybrid system.
■If “Shift to P when Parked” is 
shown
Message is displayed when the 
driver’s door is opened without turn-
ing the power switch to OFF with the 
shift lever in any p osition other than 
P.
Shift the shift lever to P.
■If “Shift is in N  Release Acceler-
ator Before Shifting” is shown
Message is displayed when the 
accelerator pedal has been 
depressed and the shift lever is in N. 
Release the accelerator pedal and 
shift the shift  lever to D or R.
■If “Press Brake when Vehicle is 
Stopped Hybrid System may 
Overheat” is shown
Message is displayed when the 
accelerator pedal is depressed to 
maintain the vehicl e position when 
stopped on a upward slope, etc.
If this continues, the hybrid system 
may overheat.
Release the accelerator pedal and 
depress the brake pedal.
■If “Auto Power OFF to Conserve 
Battery” is shown
Power was turned off due to the 
automatic power off function.
Next time when starting the hybrid 
system, operate the hybrid system 
for approximately 5 minutes to  
Page 525 of 616

5258-2. Steps to take in an emergency
8
When trouble arises
recharge the 12-volt battery.
■If “Engine Oil Level Low Add or 
Replace” is displayed
The engine oil level may be low. 
Check the level of the engine oil, 
and add engine oil if necessary. 
This message may be displayed if 
the vehicle is sto pped on a slope. 
Move the vehicle to a level surface 
and check if the message disap-
pears.
■If “Maintenance Required 
Soon” is shown
Indicates that all maintenance 
according to the driven distance on 
the maintenance schedule
* should 
be performed soon.
Comes on approximately 4500 
miles (7200 km) after the message 
has been reset.
If necessary, perform maintenance. 
Please reset the message after the 
maintenance is performed. 
(  P.451)
*: Refer to the separate “Scheduled 
Maintenance Guide” or “Owner’ 
Manual Supplement” for the main-
tenance interval applicable to your 
vehicle.
■If “Maintenance Required Visit 
Your Dealer” is shown 
Indicates that all maintenance is 
required to correspond to the driven 
distance on the maintenance sched-
ule
*.
Comes on approximately 5000 
miles (8000 km) after the message 
has been reset. (The indicator will 
not work properly unless the mes-
sage has been reset.)
Perform the necessary mainte-
nance. Please reset the message 
after the maintenance is performed. 
(  P.451)
*: Refer to the separate “Scheduled 
Maintenance Guide” or “Owner’ 
Manual Supplement” for the main- tenance interval applicable to your 
vehicle.
■If a message that indicates the 
malfunction of front camera is 
displayed
The following systems may be sus-
pended until the problem shown in 
the message is resolved. ( P.313, 
511)
●PCS (Pre-Collision System)
●LTA (Lane Tracing Assist)
●Automatic High Beam
●RSA (Road Sign Assist)*
●Dynamic radar cruise control with 
full-speed range
*: If equipped
■If “Radar Cruise Control 
Unavailable See Owner’s Man-
ual” is shown
The dynamic radar cruise control 
with full-speed range system is sus-
pended temporarily or until the prob-
lem shown in the message is 
resolved. (causes and coping meth-
ods:  P.313)
■If “Radar Cruise Control 
Unavailable” is shown
The dynamic radar cruise control 
with full-speed range system cannot 
be used temporarily. Use the sys-
tem when it becomes available 
again.
■Warning buzzer
 P.519
WARNING
■If a warning light comes on or 
a warning buzzer sounds 
when a warning message is 
shown on the multi-informa-
tion display
 P.521