boot TOYOTA SEQUOIA 2001 Service User Guide

B17476
RH No.3 Timing Belt Cover
LH No.3 Timing Belt CoverNo.2 Timing Belt Cover
Camshaft Position
Sensor Connector
Engine Wire
Oil Cooler Pipe
Timing Belt
Fan Bracket Drive Belt Timing Pulley
Timing Belt Tensioner Dust Boot
N´m (kgf´cm, ft´lbf) : Specified torque Cover Plate
39 (400,29)
32 (330, 24)
16 (160, 12)
Water Bypass
Hose
Grommet
16 (160, 12)
245 (2,500, 181)
CO±4
± COOLINGWATER PUMP
2820 Author: Date:
2005 SEQUOIA (RM1146U)

LU08P±10
B17476
RH No.3 Timing Belt Cover
LH No.3 Timing Belt CoverNo.2 Timing Belt Cover
Camshaft Position
Sensor Connector
Engine Wire
Drive Belt Idler PulleyTiming Belt
Fan Bracket
N´m (kgf´cm, ft´lbf) : Specified torqueOil Cooler Pipe
Timing Belt Tensioner Dust Boot
Cover Plate
32 (330, 24)
Water Bypass
Hose
Grommet
245 (2,500, 181)
39 (400,29)
16 (160, 12)
16 (160, 12)
LU±4
± LUBRICATIONOIL PUMP
2838 Author: Date:
2005 SEQUOIA (RM1146U)
OIL PUMP
COMPONENTS

SA3213
AB
Front
C D
R13228
R13229
FA0018
AB
FrontA
B
A: Inside
B: Outside
± SUSPENSION AND AXLEFRONT WHEEL ALIGNMENT
SA±9
3005 Author: Date:
2005 SEQUOIA (RM1146U)
5. INSPECT TOE±IN
Toe±in (total):
UCK35L±GKBSKA
Tire size: P245/70R16
Tire size: P265/70R16 and P265/65R17
Tire size: P265/65R17 (*1)
UCK35L±GKBLKA
UCK45L±GKBSKA
Tire size: P265/70R16 (*1)
UCK45L±GKBLKA
A + B: 0°05' ± 0°09' (0.09° ± 0.15°)
C ± D: 1.19 ± 2 mm (0.05 ± 0.08 in.)
A + B: 0°05' ± 0°09' (0.09° ± 0.15°)
C ± D: 1.29 ± 2 mm (0.05 ± 0.08 in.)
A + B: 0°05' ± 0°09' (0.09° ± 0.15°)
C ± D: 1.28 ± 2 mm (0.05 ± 0.08 in.)
A + B: 0°05' ± 0°09' (0.08° ± 0.15°)
C ± D: 1.15 ± 2 mm (0.05 ± 0.08 in.)
A + B: 0°05' ± 0°09' (0.08° ± 0.15°)
C ± D: 1.08 ± 2 mm (0.04 ± 0.08 in.)
A + B: 0°05' ± 0°09' (0.08° ± 0.15°)
C ± D: 1.07 ± 2 mm (0.04 ± 0.08 in.)
A + B: 0°04' ± 0°09' (0.07° ± 0.15°)
C ± D: 0.99 ± 2 mm (0.04 ± 0.08 in.)
(*1): Air suspension models only
If the toe±in is not within the specified values, adjust the rack
ends.
6. ADJUST TOE±IN AND WHEEL ANGLE
(a) Remove the 2 clips.
(b) Loosen the tie rod end lock nuts.
(c) Turn the right and left rack ends by an equal amount to
adjust the toe±in.
HINT:
Try to adjust the toe±in to the center of the specified values.
(d) Make sure that the lengths of the right and left rack ends
are the same.
Rack end length difference: 1.5 mm (0.059 in.) or less
(e) Tighten the tie rod end lock nuts.
Torque: 55 N´m (560 kgf´cm, 41 ft´lbf)
(f) Place the boots on the seats and install the clips.
HINT:
Make sure that the boots are not twisted.
(g) Inspect the wheel angle.
Turn the steering wheel fully and measure the turning
angle.

R13196
SST
± SUSPENSION AND AXLEFRONT AXLE HUB
SA±23
3019 Author: Date:
2005 SEQUOIA (RM1146U)
(b) Using SST, disconnect the steering knuckle.
SST 09950±40011 (09951±04010, 09952±04010,
09553±04020, 09554±04010, 09955±04031,
09958±04011)
(c) Remove the nut and steering knuckle.
NOTICE:
4WD:
Be careful not to damage the oil seal and drive shaft boot.
HINT:
4WD:
When it is difficult to disconnect the drive shaft, tap the tip of the
drive shaft with a plastic hammer.

SA23J±05
SA±28
± SUSPENSION AND AXLEFRONT AXLE HUB
3024 Author: Date:
2005 SEQUOIA (RM1146U)
INSTALLATION
1. INSTALL STEERING KNUCKLE
(a) 4WD:
Insert the drive shaft into the axle hub and temporarily tighten the nut.
NOTICE:
Be careful not to damage the oil seal and drive shaft boot.
(b) Connect the steering knuckle to the upper suspension arm.
(c) Install the nut and a new cotter pin.
If the holes for the cotter pin are not aligned, tighten the nut further up to 60°.
Torque: 105 N´m (1,100 kgf´cm, 77 ft´lbf)
2. CONNECT LOWER BALL JOINT
Connect the lower ball joint to the steering knuckle with the 4 bolts.
Torque: 65 N´m (663 kgf´cm, 48 ft´lbf)
3. INSTALL SHOCK ABSORBER (See page SA±70)
4. INSTALL BRAKE CALIPER
(a) Install the disc, brake caliper and 2 bolts.
Torque: 123 N´m (1,250 kgf´cm, 90 ft´lbf)
(b) Install the brake line clamp to the steering knuckle with the bolt.
Torque: 28 N´m (285 kgf´cm, 21 ft´lbf)
5. CONNECT SPEED SENSOR AND WIRE HARNESS CLAMP
Connect the speed sensor and wire harness clamp to the steering knuckle with the 2 bolts.
Torque: 8.0 N´m (82 kgf´cm, 71 ft´lbf)
6. 4WD:
INSTALL DRIVE SHAFT LOCK NUT
(a) While applying the brakes, tighten the nut.
Torque: 235 N´m (2,400 kgf´cm, 173 ft´lbf)
(b) Install the lock cap and a new cotter pin.
If the holes for the cotter pin are not aligned, tighten the nut further up to 60°.
7. INSTALL GREASE CAP
8. INSTALL FRONT WHEEL
Torque: 110 N´m (1,150 kgf´cm, 83 ft´lbf)
9. DEPRESS BRAKE PEDAL SEVERAL TIMES
10. CHECK FRONT WHEEL ALIGNMENT (See page SA±4)
11. CHECK SPEED SENSOR SIGNAL (See page DI±899)
12. PERFORM ZERO POINT CALIBRATION OF STEERING ANGLE, MASTER CYLINDER PRES-
SURE, YAW RATE AND DECELERATION SENSORS (See page DI±897)

SA14E±08
F06645

Snap Ring
Drive Shaft

Dust Cover
Inboard Joint Shaft

Inboard Joint Boot

Outboard Joint Boot

Boot Clamp

Dust Seal Outboard Joint Shaft

Cotter Pin
Cotter Pin
Grease Cap Lock Cap Lock Nut
235 (2,400, 173)
140 (1,450, 103)

Non±reusable part
N´m (kgf´cm, ft´lbf) : Specified torqueShock Absorber
with Coil Spring
135 (1,400, 100)
LH side:
64 (650, 47)
SA±30
± SUSPENSION AND AXLEFRONT DRIVE SHAFT
3026 Author: Date:
2005 SEQUOIA (RM1146U)
FRONT DRIVE SHAFT
COMPONENTS

SA24L±03
F06624
R12863
SST
R13233
± SUSPENSION AND AXLEFRONT DRIVE SHAFT
SA±31
3027 Author: Date:
2005 SEQUOIA (RM1146U)
REMOVAL
1. REMOVE FRONT WHEEL
2. REMOVE ENGINE UNDER COVER
3. DRAIN DIFFERENTIAL OIL
4. REMOVE DRIVE SHAFT LOCK NUT
(a) Using a screwdriver and hammer, remove the grease cap.
(b) Remove the cotter pin and lock cap.
(c) While applying the brakes, remove the lock nut.
5. DISCONNECT LOWER SUSPENSION ARM FROM
LOWER BALL JOINT
(a) Remove the cotter pin and nut.
(b) Using SST, disconnect the lower suspension arm from the
lower ball joint.
SST 09628±62011
6. DISCONNECT DRIVE SHAFT FROM STEERING
KNUCKLE
(a) Using a plastic hammer, disengage the drive shaft from
the axle hub.
(b) Push the steering knuckle outward and disconnect the
drive shaft from the steering knuckle.
NOTICE:
Be careful not to damage the oil seal, boots and dust seal.
7. LH drive shaft:
REMOVE LH SHOCK ABSORBER (See page SA±64)

SA24M±03
F06646
F07259
W03190
Matchmarks
F06647
SST
F06648
SST
± SUSPENSION AND AXLEFRONT DRIVE SHAFT
SA±33
3029 Author: Date:
2005 SEQUOIA (RM1146U)
DISASSEMBLY
1. CHECK DRIVE SHAFT
(a) Check to see that there is no remarkable play in the out-
board joint.
(b) Check to see that the inboard joint slides smoothly in the
thrust direction.
(c) Check to see that there is no remarkable play in the radial
direction of the inboard joint.
(d) Check the boots for damage.
2. REMOVE INBOARD AND OUTBOARD JOINT BOOT
CLAMPS
(a) Using pliers, pinch the claws to compress the large in-
board joint boot clamp and remove it.
(b) Using a side cutter, cut the small inboard joint boot clamp
and remove it.
(c) Using a side cutter, cut the 2 outboard joint boot clamps
and remove them.
3. REMOVE INBOARD JOINT SHAFT FROM OUTBOARD
JOINT SHAFT
(a) Place matchmarks on the inboard and outboard joint
shafts.
NOTICE:
Do not punch the marks.
(b) Using a snap ring expander, pull out the outboard joint
shaft while expanding the snap ring.
4. REMOVE INBOARD AND OUTBOARD JOINT BOOTS
5. REMOVE DUST SEAL
Using SST and a press, remove the dust seal.
SST 09950±00020
6. REMOVE DUST COVER
Using SST and a press, remove the dust cover.
SST 09950±00020

SA14H±06
F06649
W03195
Inboard Joint Boot Outboard Joint Boot
Vinyl Tape
W03218
Matchmarks
F06650
SA±34
± SUSPENSION AND AXLEFRONT DRIVE SHAFT
3030 Author: Date:
2005 SEQUOIA (RM1146U)
REASSEMBLY
1. INSTALL DUST COVER
Using a screwdriver and hammer, install a new dust cover.
2. INSTALL DUST SEAL
Using a screwdriver and hammer, install a new dust seal.
3. TEMPORARILY INSTALL OUTBOARD AND INBOARD
JOINT BOOTS AND NEW BOOT CLAMPS
HINT:

Before installing the boots, wrap the spline of the out-
board joint shaft with vinyl tape to prevent the boots from
bearing damaged.

Before installing the boots, place 3 new clamps to the
small boot ends and large boot end (outboard joint side).
4. INSTALL INBOARD JOINT SHAFT TO OUTBOARD
JOINT SHAFT
Align the matchmarks placed before disassembly, and using a
snap ring expander, put in the inboard joint shaft while expand-
ing the snap ring.
5. INSTALL BOOT TO OUTBOARD JOINT
Before assembling the boot, pack the outboard joint and boot
with grease in the boot kit.
Grease capacity (Color = Black):
205 ± 225 g (7.23 ± 7.94 oz.)
6. INSTALL BOOT TO INBOARD JOINT SHAFT
(a) Pack the inboard joint and boot with grease in the boot kit.
Grease capacity (Color = Black):
190 ± 210 g (6.70 ± 7.41 oz.)
(b) Temporarily install the boot to the inboard joint shaft.
7. CHECK DRIVE SHAFT LENGTH
(a) Make sure that the 2 boots are on the shaft groove.
(b) Make sure that the 2 boots are not stretched or contracted
when the drive shaft is at standard length.
Drive shaft standard length:
523.5 ± 2.0 mm (20.610 ± 0.079 in.)
8. INSTALL LARGE INBOARD JOINT BOOT CLAMP TO
INBOARD JOINT SHAFT BOOT
(a) Place the large inboard joint boot clamp.

F07260
F07256
SST
F07257
SST
± SUSPENSION AND AXLEFRONT DRIVE SHAFT
SA±35
3031 Author: Date:
2005 SEQUOIA (RM1146U)
(b) Using pliers, compress the clamp and attach the claws.
9. INSTALL OTHER BOOT CLAMPS TO BOTH BOOTS
(a) Secure the clamp onto the boot.
(b) Place SST onto the clamp.
SST 09521±24010
(c) Tighten the SST so that the clamp is pinched.
NOTICE:
Do not overtighten the SST.
(d) Using SST, adjust the clearance of the clamp.
SST 09240±00020
Clearance: 1.0 ± 1.5 mm (0.039 ± 0.059 in.)
10. CHECK DRIVE SHAFT (See page SA±33)