boot TOYOTA SEQUOIA 2001 Service Owner's Manual

SA14I±10
SA±36
± SUSPENSION AND AXLEFRONT DRIVE SHAFT
3032 Author: Date:
2005 SEQUOIA (RM1146U)
INSTALLATION
1. INSTALL DRIVE SHAFT TO DIFFERENTIAL
(a) Install a new snap ring to the inboard joint shaft.
(b) Apply gear oil to the inboard joint shaft and differential case sliding surface.
(c) Set the snap ring with opening side facing downward.
(d) Using a brass bar and hammer, install the drive shaft.
NOTICE:
Be careful not to damage the dust cover and oil seal.
HINT:
Whether the inboard joint shaft is in contact with the pinion shaft or not can be known from the sound or feel-
ing when driving.
(e) Check that there is 2 ± 3 mm (0.08 ± 0.12 in.) of play in the axial direction.
(f) Check that the drive shaft cannot be removed by hand.
2. LH drive shaft:
INSTALL LH SHOCK ABSORBER (See page SA±70)
3. CONNECT DRIVE SHAFT TO STEERING KNUCKLE
NOTICE:
Be careful not to damage the oil seal, boots and dust seal.
4. CONNECT LOWER SUSPENSION ARM TO LOWER BALL JOINT
(a) Connect the lower suspension arm to the lower ball joint.
(b) Install the nut and a new cotter pin.
If the holes for the cotter pin are not aligned, tighten the nut further up to 60°.
HINT:
Face the hole for the cotter pin forward.
Torque: 140 N´m (1,450 kgf´cm, 103 ft´lbf)
5. INSTALL DRIVE SHAFT LOCK NUT
(a) While applying brakes, install the nut.
Torque: 235 N´m (2,400 kgf´cm, 173 ft´lbf)
(b) Install the lock cap and a new cotter pin.
If the holes for the cotter pin are not aligned, tighten the nut further up to 60°.
6. FILL DIFFERENTIAL WITH HYPOID GEAR OIL (See page SA±38)
7. INSTALL ENGINE UNDER COVER
8. INSTALL FRONT WHEEL
Torque: 110 N´m (1,150 kgf´cm, 83 ft´lbf)

SA23Z±04
F07279
N´m (kgf´cm, ft´lbf) : Specified torque

Non±reusable part
Boot

Wire

Snap Ring

Upper Ball Joint
64 (650, 47)
Brake Caliper
Cotter Pin
105 (1,100, 77)
Shock Absorber
123 (1,250, 90)
28 (285, 21)
Steering Knuckle with Axle Hub
Disc
4WD:

Cotter Pin
235 (2,400, 173)
Lock Cap
Grease Cap
8.0 (82, 71 in.´lbf)
Speed Sensor
135 (1,400, 100)
65 (660, 48)
± SUSPENSION AND AXLEFRONT UPPER BALL JOINT
SA±81
3077 Author: Date:
2005 SEQUOIA (RM1146U)
FRONT UPPER BALL JOINT
COMPONENTS

SA240±03
R12864
SST
Deep Socket
Wrench SA±82
± SUSPENSION AND AXLEFRONT UPPER BALL JOINT
3078 Author: Date:
2005 SEQUOIA (RM1146U)
REMOVAL
1. REMOVE STEERING KNUCKLE WITH AXLE HUB
(See page SA±22)
2. REMOVE UPPER BALL JOINT
(a) Remove the wire and boot.
(b) Using a snap ring expander, remove the snap ring.
(c) Using SST and a deep socket wrench, remove the upper
ball joint.
SST 09950±40011 (09951±04010, 09952±04010,
09953±04020, 09954±04010, 09955±04031,
09957±04010, 09958±04011)

SA241±03
R12776
± SUSPENSION AND AXLEFRONT UPPER BALL JOINT
SA±83
3079 Author: Date:
2005 SEQUOIA (RM1146U)
INSPECTION
1. INSPECT UPPER BALL JOINT BOOT FOR DAMAGE
2. INSPECT UPPER BALL JOINT FOR ROTATION
CONDITION
(a) As shown in the illustration, flip the ball joint stud back and
forth 5 times before installing the nut.
(b) Using a torque wrench, turn the nut continuously 1 turn
per 2 ± 4 seconds and take the torque reading on the 5th
turn.
Turning torque:
0.7 ± 4.4 N´m (7 ± 45 kgf´cm, 6 ± 39 in.´lbf)

SA242±03
R13198
SST
Socket
Wrench SA±84
± SUSPENSION AND AXLEFRONT UPPER BALL JOINT
3080 Author: Date:
2005 SEQUOIA (RM1146U)
INSTALLATION
1. INSTALL UPPER BALL JOINT
(a) Using SST, press and a socket wrench, install a new ball
joint.
SST 09309±37010
(b) Using a snap ring expander, install a new snap ring.
(c) Install a new boot and fix it with a new wire.
HINT:
Use the grease supplied in the kit.
2. INSTALL STEERING KNUCKLE WITH AXLE HUB
(See page SA±28)

SA246±04
R12777
SA±88
± SUSPENSION AND AXLEFRONT LOWER BALL JOINT
3084 Author: Date:
2005 SEQUOIA (RM1146U)
INSPECTION
1. INSPECT LOWER BALL JOINT BOOT FOR DAMAGE
2. INSPECT LOWER BALL JOINT FOR ROTATION
CONDITION
(a) As shown in the illustration, flip the ball joint stud back and
forth 5 times before installing the nut.
(b) Using a torque wrench, turn the nut continuously 1 turn
per 3 to 5 seconds and take the torque reading on the 5th
turn.
Turning torque:
1.0 ± 6.5 N´m (10 ± 66 kgf´cm, 9 ± 56 in.´lbf)

SA248±03
Z00340
SA±92
± SUSPENSION AND AXLEFRONT STABILIZER BAR
3088 Author: Date:
2005 SEQUOIA (RM1146U)
INSPECTION
1. INSPECT STABILIZER BAR LINK BALL JOINT BOOT
FOR DAMAGE
2. INSPECT STABILIZER BAR LINK BALL JOINT FOR
ROTATION CONDITION
(a) As shown in the illustration, flip the ball joint stud back and
forth 5 times before installing the nut.
(b) Using a torque wrench, turn the nut continuously 1 turn
per 2 ± 4 seconds and take the torque reading on the 5th
turn.
Turning torque:
0.05 ± 2.0 N´m (0.5 ± 20 kgf´cm, 0.4 ± 17 in.´lbf)

BR10L±03
F07751
Bleeder Plug
11 (110, 8)
Brake Caliper
15 (155, 11)
123 (1,250, 90)
Piston Seal
Piston
Boot
Set Ring
ClipInner Pad
Outer Pad
Anti±squeal Shim
Anti±rattle
Spring
Inner Anti±squeal Shim
Pin
: Specified torque
N´m (kgf´cm, ft´lbf)
Lithium soap base glycol grease
Disc brake grease
± BRAKEFRONT BRAKE CALIPER
BR±27
3194 Author: Date:
2005 SEQUOIA (RM1146U)
FRONT BRAKE CALIPER
COMPONENTS

BR10N±03
R13540
Z08697
170 mm
(6.70 in.)
28 mm
(1.10 in.)(1.97 in.)50 mm
R13541
R13542
± BRAKEFRONT BRAKE CALIPER
BR±29
3196 Author: Date:
2005 SEQUOIA (RM1146U)
DISASSEMBLY
1. REMOVE CYLINDER BOOT SET RINGS AND BOOTS
Using a screwdriver, remove the 4 cylinder boot set rings and
boots.
2. REMOVE PISTONS FROM CYLINDER
(a) Prepare the wooden plate to hold the pistons.
(b) Place the plate between the pistons and insert a pad at
one side.
(c) Use compressed air to remove the pistons alternately
from the cylinder.
CAUTION:
Do not place your fingers in front of the pistons when using
compressed air.
3. REMOVE PISTON SEALS
Using a screwdriver, remove the 4 piston seals from the cylin-
der.

F13315
± BRAKEREAR BRAKE PAD
BR±35
3202 Author: Date:
2005 SEQUOIA (RM1146U)
(b) Press in the pistons with a hammer handle or an equiva-
lent.
HINT:
If the piston is difficult to push in, loosen the bleeder plug and
push in the piston while letting some fluid escape.
(c) Install the caliper carefully so the boot is not wedged.
(d) Apply lithium soap base glycol grease to the sliding pins
and install the 2 sliding pins.
Torque: 88 N´m (900 kgf´cm, 65 ft´lbf)
10. INSTALL REAR WHEEL
Torque: 110 N´m (1,122 kgf´cm, 81 ft´lbf)
11. DEPRESS BRAKE PEDAL SEVERAL TIMES
12. CHECK THAT FLUID LEVEL IS AT MAX LINE