boot TOYOTA SEQUOIA 2001 Service Owner's Guide

BR0JR±16
F13303
Brake Caliper
Anti±squeal Shim Inner Pad
Pad Support
PlatePad Support Plate
Outer Pad Anti±squeal Shim
N´m (kgf´cm, ft´lbf): Specified torque
Lithium soap base glycol grease Non±reusable part

Boot Piston Seal
Piston
Sliding Pin
Torque Plate

GasketPlug
Boot
Bushing Bleeder Plug
Pad Wear
Indicator
11 (110, 8)
Cap
105 (1,070, 77)
88 (900, 65)
Washer
Washer Union Bolt
31 (320, 23)
105 (1,070, 77)
BR±36
± BRAKEREAR BRAKE CALIPER
3203 Author: Date:
2005 SEQUOIA (RM1146U)
REAR BRAKE CALIPER
COMPONENTS

BR0TC±06
F13317
F13318
F13319
BR±38
± BRAKEREAR BRAKE CALIPER
3205 Author: Date:
2005 SEQUOIA (RM1146U)
DISASSEMBLY
1. REMOVE CYLINDER BOOTS
Using a screwdriver, remove the cylinder boot from the caliper.
2. REMOVE PISTON
(a) Place a piece of cloth or a similar object between the pis-
ton and caliper.
(b) Use compressed air to remove the piston from the cylin-
der.
CAUTION:
Do not place your fingers in front of the piston when using
compressed air.
3. REMOVE PISTON SEAL FROM BRAKE CYLINDER
Using a screwdriver, remove the piston seal from the caliper.
4. REMOVE CAP AND BLEEDER PLUG
Torque: 11 N´m (110 kgf´cm, 8 ft´lbf)
5. REMOVE BUSHING, PLUG AND BOOT

F16017
Steering Column
Upper Cover
New Marked
Line
Steering Wheel
R00429
Marked Line
F16018
± STEERINGSTEERING WHEEL
SR±11
3238 Author: Date:
2005 SEQUOIA (RM1146U)
(d) Turn the steering wheel to its straight position.
HINT:
Refer to the upper surface of the steering wheel, steering spoke
and SRS airbag line for the straight position.
(e) Draw a new line on the masking tape of the steering wheel
as shown in the illustration.
(f) Measure the distance between the 2 lines on the masking
tape of the steering wheel.
(g) Convert the measured distance to steering angle.
Measured distance 1 mm (0.04 in.) = Steering angle
approximately 1 deg.
HINT:
Make a note of the steering angle.
2. ADJUST STEERING ANGLE
(a) Draw a line on the RH and LH tie rod and rack ends where
it can easily be seen.
(b) Using a paper gauge, measure the distance from RH and
LH tie rod ends to the rack end screws.
HINT:

Measure the RH side and LH side.

Make a note of the measured values.
(c) Remove the RH and LH boot clips from the rack boots.
(d) Loosen the RH and LH lock nuts.
(e) Turn the RH and LH rack end by the same amount (but
in different directions) according to the steering angle.
1 turn 360 deg. of rack end (1.5 mm (0.059 in.) horizon-
tal movement) = 12 deg. of steering angle
(f) Tighten the RH and LH lock nuts.
Torque: 55 N´m (560 kgf´cm, 41 ft´lbf)
NOTICE:
Make sure that the difference in length between RH and LH
tie rod ends and rack end screws are within 1.5 mm (0.059
in.).
(g) Install the RH and LH boot clips.

F06761
Rack Housing
 Claw Washer
Rack End Lock NutTie Rod End Rack Boot
 ClampClip
Steering Rack
 Teflon Ring
 Oil Seal
Bushing
 O±Ring  Oil Seal  Wire 

N´m (kgf´cm, ft´lbf): Specified touque
Power steering fluid
For use with SST Non±reusable part
Molybdenum disulfide lithium base grease 
*
 O±Ring
55 (560, 41)
103 (1,050, 76)
*76 (770, 56)
55 (560, 41)
103 (1,050, 76)
*76 (770, 56)
Cylinder End Stopper
SR±38
± STEERINGPOWER STEERING GEAR
3265 Author: Date:
2005 SEQUOIA (RM1146U)

SR0V9±05
F13620
SST
F06746
SSTBolt SST
Nut
F06747
Matchmarks
F06748
± STEERINGPOWER STEERING GEAR
SR±41
3268 Author: Date:
2005 SEQUOIA (RM1146U)
DISASSEMBLY
NOTICE:
When using a vise, do not overtighten it.
1. REMOVE 2 TURN PRESSURE TUBES
(a) Using SST, remove the 2 turn pressure tubes.
SST 09023±38401
(b) Remove the 4 O±rings from the tubes.
2. SECURE PS GEAR ASSEMBLY IN VISE
Using SST, 2 bolts and nuts, secure the gear assembly in a vise,
as shown in the illustration.
SST 09612±00012
Reference:
Bolt: 90105±10346
Nut: 90170±10198
HINT:
Use 2 of the same type of SST.
3. REMOVE RH AND LH TIE ROD ENDS AND LOCK
NUTS
(a) Put matchmarks on the tie rod end, lock nut and rack end.
(b) Loosen the lock nut, remove the tie rod end and lock nut.
(c) Perform the same procedure on the other side.
4. REMOVE RH AND LH CLIPS, RACK BOOTS AND
CLAMPS
(a) Using a screwdriver, loosen the 2 clamps.
(b) Remove the 2 clips and boots.
HINT:
Mark the RH and LH boots.
NOTICE:
Be careful not to damage the boot.

F06750
Fulcrum Length SST
R06400
Brass Bar
W01261
W04223
3 mm
(0.12 in.)
or less
SST
± STEERINGPOWER STEERING GEAR
SR±53
3280 Author: Date:
2005 SEQUOIA (RM1146U)
(b) Using a spanner, hold the steering rack steady, and using
SST, tighten the rack end.
SST 09922±10010
Torque: 76 N´m (770 kgf´cm, 56 ft´lbf)
NOTICE:
Use SST in the direction shown in the illustration.
SST 09922±10010
HINT:
Use a torque wrench with a fulcrum length of 345 mm (13.58
in.).
(c) Using a brass bar and hammer, stake the washer.
NOTICE:
Avoid any impact on the rack.
(d) Perform the same procedure on the other side.
17. INSTALL RH AND LH RACK BOOTS, CLAMPS AND
CLIPS
(a) Ensure that the steering rack hole is not clogged with
grease.
HINT:
If the hole is clogged, the pressure inside the boot will change
after it is assembled and the steering wheel is turned.
(b) Set a new clamp to the groove of the rack boot.
(c) Install the boot.
NOTICE:
Be careful not to damage or twist the boot.
(d) Using SST, tighten the clamp as shown in the illustration.
SST 09521±24010
(e) Install the clip to the rack boot.
(f) Perform the same procedure on the other side.
18. INSTALL RH AND LH TIE ROD ENDS AND LOCK NUTS
(a) Screw the lock nut and tie rod end onto the rack end until
the matchmarks are aligned.
(b) After adjusting toe±in, tighten the nut
(See page SA±4).
Torque: 55 N´m (560 kgf´cm, 41 ft´lbf)

05_SEQUOIA_U (L/O 0408)
406
2005 SEQUOIA from Aug. '04 Prod. (OM34424U)
Aluminum wheels: Use only a mild soap
or neutral detergent.
Plastic bumpers: Wash carefully. Do not
scrub with abrasive cleaners. The bumper
faces are soft.
Road tar: Remove with turpentine or
cleaners that are marked safe for painted
surfaces.
NOTICE
Do not use organic substances (gaso-
line, kerosene, benzine or strong sol-
vents), which may be toxic or cause
damage.
3. Rinse thoroughlyÐdried soap can
cause streaking. In hot weather you
may need to rinse each section right
after you wash it.
4. To prevent water spots, dry the vehicle
using a clean soft cotton towel. Do not
rub or press hardÐyou might scratch
the paint.Automatic car wash
Your vehicle may be washed in an auto-
matic car wash, but remember that the
paint can be scratched by some types of
brushes, unfiltered washing water, or the
washing process itself. Scratching reduces
paint durability and gloss, especially on
darker colors. The manager of the car
wash should be able to advise you wheth-
er the process is safe for the paint on
your vehicle.
Waxing your Toyota
Polishing and waxing is recommended
to maintain the original beauty of your
Toyota's finish.
Apply wax once a month or if the vehicle
surface does not repel water well.
1. Always wash and dry the vehicle be-
fore you begin waxing, even if you are
using a combined cleaner and wax.
2. Use a good quality polish and wax. If
the finish has become extremely weath-
ered, use a car±cleaning polish, fol-
lowed by a separate wax. Carefully fol-
low the manufacturer 's instructions and
precautions. Be sure to polish and wax
the chrome trim as well as the paint.3. Wax the vehicle again when water
does not bead but remains on the sur-
face in large patches.
NOTICE
Always remove the plastic bumpers if
your vehicle is re±painted and placed
in a high heat paint waxing booth.
High temperatures could damage the
bumpers.

05_SEQUOIA_U (L/O 0408)
420
2005 SEQUOIA from Aug. '04 Prod. (OM34424U)
If you perform maintenance by yourself,
be sure to follow the correct procedure
given in this Section.
You should be aware that improper or in-
complete servicing may result in operating
problems.
Performing do±it±yourself maintenance
during the warranty period may affect your
warranty coverage. Read the separate
Toyota Warranty statement for details and
suggestions.
This Section gives instructions only for
those items that are relatively easy for an
owner to perform. As explained in Section
6, there are still a number of items that
must be done by a qualified technician
with special tools.
For information on tools and parts for do±
it±yourself maintenance, see ªParts and
toolsº on page 421 in this Section.
Utmost care should be taken when work-
ing on your vehicle to prevent accidental
injury. Here are a few precautions that
you should be especially careful to ob-
serve:CAUTION

When the engine is running, keep
hands, clothing, and tools away
from the moving fan and engine
drive belts. (Removing rings,
watches, and ties is advisable.)

Right after driving, the engine
compartmentÐthe engine, radiator,
exhaust manifold, power steering
fluid reservoir and spark plug
boots, etc.Ðwill be hot. So be care-
ful not to touch them. Oil, fluids
and spark plugs may also be hot.

If the engine is hot, do not remove
the radiator cap or loosen the drain
plugs to prevent burning yourself.

Do not leave anything that may
burn easily, such as paper or rags,
in the engine compartment.

Do not smoke, cause sparks or al-
low open flames around fuel or the
battery. Their fumes are flammable.

Do not get under your vehicle with
just the body jack supporting it. Al-
ways use automotive jack stands or
other solid supports.

Use eye protection whenever you
work on or under your vehicle
where you may be exposed to flying
or falling material, fluid spray, etc.

Used engine oil contains potentially
harmful contaminants which may
cause skin disorders such as in-
flammation or skin cancer, so care
should be taken to avoid prolonged
and repeated contact with it. To re-
move used engine oil from your
skin, wash thoroughly with soap
and water.

Do not leave used oil within the
reach of children.

Dispose of used oil and filter only
in a safe and acceptable manner.
Do not dispose of used oil and fil-
ter in household trash, in sewers or
onto the ground. Call your dealer or
a service station for information
concerning recycling or disposal.

Be extremely cautious when work-
ing on the battery. It contains poi-
sonous and corrosive sulfuric acid.
Do±it±yourself service
precautions