TOYOTA SEQUOIA 2001 Service Repair Manual

H167249 Clips
H16725
H16726
H16727
BO±70
± BODYQUARTER WINDOW GLASS
3623 Author: Date:
2005 SEQUOIA (RM1146U)
6. REMOVE REAR TRIM
Using a screwdriver, remove the rear trim.
HINT:
Tape the screwdriver tip before use.
7. REMOVE REAR FLOOR MAT SUPPORT PLATE
8. w/o Rear No. 2 seat:
REMOVE QUARTER TRIM HOLE COVER
Using a screwdriver, remove the quarter trim hole cover.
HINT:
Tape the screwdriver tip before use.
9. w/ Rear No. 2 seat:
REMOVE QUARTER TRIM UPPER BELT HOLE COV-
ER
Using a screwdriver, remove the quarter trim upper belt hole
cover.
HINT:
Tape the screwdriver tip before use.
10. REMOVE QUARTER TRIM PANEL
(a) w/o Tonneau cover:
Using a screwdriver, remove the 2 No. 1 tonneau cover
holder caps.
HINT:
Tape the screwdriver tip before use.
(b) Remove the 2 package holder net hooks.
(c) Remove the rear No. 1 seat outer belt floor anchor.

H16728
5 Clips
4 Clips
H16731
2 Clips
Clip
H16732
7 Clips
2 Clips
H16741
Protective Tape
± BODYQUARTER WINDOW GLASS
BO±71
3624 Author: Date:
2005 SEQUOIA (RM1146U)
(d) Remove the 3 bolts, clip and quarter trim panel, then dis-
connect the connector.
11. w/ Rear No. 2 seat:
REMOVE REAR NO. 2 SEAT OUTER BELT SHOUL-
DER ANCHOR
12. REMOVE NO. 2 REAR WINDOW SIDE GARNISH
Remove the 2 clips and No. 2 rear window side garnish.
13. REMOVE REAR NO. 1 SEAT OUTER BELT SHOUL-
DER ANCHOR
(a) Using a screwdriver, remove the anchor cap.
HINT:
Tape the screwdriver tip before use.
(b) Remove the rear No. 1 seat outer belt shoulder anchor.
14. REMOVE REAR WINDOW SIDE GARNISH
Remove the rear window side garnish.
15. REMOVE QUARTER WINDOW GLASS
(a) w/ Glass antenna:
Disconnect the connectors from the glass antenna termi-
nals.
(b) Push a piano wire through from the interior.
(c) Tie both wire ends to wooden blocks or similar objects.
HINT:
Apply protective tape to the outer surface to keep the surface
from being scratched.
NOTICE:
When separating the glass, take care not to damage the
paint and interior.

H16742
H16743
Protective Tape
BO±72
± BODYQUARTER WINDOW GLASS
3625 Author: Date:
2005 SEQUOIA (RM1146U)
(d) Cut the adhesive by pulling the piano wire around it.
HINT:
Cut the adhesive areas as shown in the illustration, leaving the
adhesive where the clips are.
(e) Push the piano wire through as shown in the illustration,
cut off the adhered part to the clips.
(f) Remove the glass.
NOTICE:
Leave as much of the adhesive on the body as possible
when cutting off the glass.

BO46N±01
BO4420
Adhesive
BO4421
H16744
a
a ± a
Ab ± b
B
c ± ca
c
cbb
A
H02865AdhesivePrimer M Primer M
± BODYQUARTER WINDOW GLASS
BO±73
3626 Author: Date:
2005 SEQUOIA (RM1146U)
INSTALLATION
1. CLEAN AND SHAPE CONTACT SURFACE OF BODY
(a) Using a knife, cut away any rough areas on the body.
HINT:
Leave the adhesive on the body as much as possible.
(b) Clean the cut surface of the adhesive with a shop rag sat-
urated in cleaner.
HINT:
Even if all the adhesive has been removed, clean the body.
2. CLEAN CONTACT SURFACE OF NEW GLASS
Using a cleaner, clean the contact surface around the entire
glass rim.
NOTICE:
Do not touch the glass face after cleaning it.
3. INSTALL NEW DAMS
Install new dams with adhesive tape as shown in the illustration.
A: 5.1 mm (0.201 in.)
B: 7.2 mm (0.283 in.)
4. COAT CONTACT SURFACE OF BODY WITH PRIMER
ºMº
Using a brush, coat Primer M to the exposed part of body on the
vehicle side.
NOTICE:

Let the primer coating dry for 3 minutes or more.

Do not coat Primer M to the adhesive.

Do not keep any of the opened Primer M for later use.

H16746
a ± a
15 mm (0.59 in.)22 mm (0.87 in.)
c ± c
15 mm (0.59 in.)
b ± ba
bc a
bcPrimer G Primer G
Primer G
BO±74
± BODYQUARTER WINDOW GLASS
3627 Author: Date:
2005 SEQUOIA (RM1146U)
5. COAT CONTACT SURFACE OF GLASS WITH PRIMER
ºGº
(a) Using a brush or sponge, coat the edge of the glass and
the contact surface with Primer G as shown in the illustra-
tion on the following page.
(b) When the primer is coated wrongly to the area other than
the specified, wipe it off with a clean shop rag before the
primer dries.
NOTICE:

Let the primer coating dry for 3 minutes or more.

Do not keep any of the opened Primer G for later use.
6. APPLY ADHESIVE
(a) Cut off the tip of the cartridge nozzle.
Part No. 08850±00801 or equivalent.
HINT:
After cutting off the tip, use all adhesive within the time de-
scribed in the table below.
TemperatureTackfree time
35 °C (95 °F)15 minutes
20 °C (68 °F)100 minutes
5 °C (41 °F)8 hours
(b) Load the cartridge into the sealer gun.

H16745
a ± a
13.5 mm
(0.531 in.)8 mm (0.31 in.)c ± c
8 mm (0.31 in.) b ± ba
bc a
bc 8 mm (0.31 in.)
13.5 mm
(0.531 in.) Adhesive
Adhesive
Adhesive
± BODYQUARTER WINDOW GLASS
BO±75
3628 Author: Date:
2005 SEQUOIA (RM1146U)
(c) Coat the glass with adhesive as shown in the illustration
on the following page.
Adhesive height: 13.5 mm (0.531 in.)
Adhesive width: 8.0 mm (0.315 in.)
7. INSTALL GLASS
(a) Install the glass to the body.
(b) Hold the glass in place securely with a protective tape or
equivalent until the adhesive hardens.
NOTICE:
Take care not to drive the vehicle during the time described
in the table below.
TemperatureMInimum time prior to driving the vehicle
35 °C (95 °F)1.5 hours
20 °C (68 °F)5 hours
5 °C (41 °F)24 hours
8. INSPECT FOR LEAK AND REPAIR
(a) Conduct a leak test after the hardening time has elapsed.
(b) Seal any leak with sealant.
Part No. 08833±00030 or equivalent
9. INSTALL REAR WINDOW SIDE GARNISH
10. INSTALL REAR No. 1 SEAT OUTER BELT SHOULDER
ANCHOR
Torque: 42 N´m (430 kgf´cm, 31 ft´lbf)
11. INSTALL No. 2 REAR WINDOW SIDE GARNISH
12. w/ Rear No. 2 seat:
INSTALL REAR No. 2 SEAT OUTER BELT SHOULDER
ANCHOR
Torque: 42 N´m (430 kgf´cm, 31 ft´lbf)

BO±76
± BODYQUARTER WINDOW GLASS
3629 Author: Date:
2005 SEQUOIA (RM1146U)
13. INSTALL QUARTER TRIM PANEL
14. INSTALL REAR No. 1 SEAT OUTER BELT FLOOR AN-
CHOR
Torque: 42 N´m (430 kgf´cm, 31 ft´lbf)
15. w/ Rear No. 2 seat:
INSTALL QUARTER TRIM UPPER BELT HOLE COVER
16. w/o Rear No. 2 seat:
INSTALL QUARTER TRIM HOLE COVER
17. INSTALL REAR FLOOR MAT SUPPORT PLATE
18. INSTALL REAR TRIM
19. INSTALL REAR TRIM COVER
20. INSTALL DOME LIGHT
21. INSTALL REAR DOOR OPENING TRIM WEATH-
ERSTRIP
22. INSTALL REAR DOOR SCUFF PLATE
23. w/ Rear No. 2 seat:
INSTALL REAR No. 2 SEAT

BO0139
Rear End
Front EndBO46O±01
± BODYSLIDING ROOF
BO±77
3630 Author: Date:
2005 SEQUOIA (RM1146U)
SLIDING ROOF
ON±VEHICLE INSPECTION
INSPECT SLIDING ROOF GLASS ALIGNMENT
(a) Start the engine and check the operation time of the slid-
ing roof.
Operation time:
Approx. 6 secs.
(b) Check for abnormal noise or binding during operation.
(c) With the sliding roof fully closed, check for water leakage.
(d) Check for a difference in level between the sliding roof
weatherstrip and roof panel.
Front end:
0 - 2.0 mm (0 ± 0.079 in.)
0 + 1.0 mm (0 + 0.039 in.)
Side end:
0 ± 1.5 mm (0 ± 0.059 in.)
Rear end:
0 ± 1.0 mm (0 ± 0.039 in.)
0 + 2.0 mm (0 + 0.079 in.)

BO46P±02
H16773
Rear Roof
Drip ChannelSliding Roof Glass Assembly
Roof Wind
Deflector Panel
Cable Guide
Casing
Guide Block
Guide BlockDrive Cable
Sliding Roof Housing
Drive Gear
Bracket
Sliding Roof Housing Rear Mounting Bracket
Sliding Roof Panel StopperSunshade Trim
Sliding Roof
Sunshade Stopper No. 3 Sliding Roof Housing
Side Mounting Bracket
Sliding Roof RailRear Frame
Sliding Roof Housing
Rear Mounting Bracket
No. 3 Sliding Roof Housing
Side Mounting Bracket
5.5 (56, 49 in.´lbf)
N´m (kgf´cm, ft´lbf): Specified Torque
5.5 (56, 49 in.´lbf)
5.5 (56, 49 in.´lbf)
5.5 (56, 49 in.´lbf)
BO±78
± BODYSLIDING ROOF
3631 Author: Date:
2005 SEQUOIA (RM1146U)
SLIDING ROOF
COMPONENTS

BO46Q±02
H16774
H16776
± BODYSLIDING ROOF
BO±79
3632 Author: Date:
2005 SEQUOIA (RM1146U)
REMOVAL
1. REMOVE ROOF HEADLINING (See page BO±101)
2. REMOVE SLIDING ROOF GLASS ASSEMBLY
(a) Using a torx wrench, remove the 4 screws.
(b) Pull the glass upward to remove it.
3. REMOVE DRIVE GEAR
NOTICE:
Remove the drive gear with the sliding roof fully closed.
(a) Disconnect the connector.
(b) Remove the 2 bolts and drive gear.
(c) Remove the 2 screws and drive gear bracket.
4. REMOVE SLIDING ROOF HOUSING
(a) Disconnect the 4 drain hoses from the housing.
(b) Disengage the wire harness clamps.
(c) Remove the 8 bolts, 2 nuts and sliding roof housing.
Torque: 5.5 N´m (56 kgf´cm, 49 in.´lbf)