engine TOYOTA SIENNA 2007 Service Repair Manual

AX–64U151F AUTOMATIC TRANSAXLE – AUTOMATIC TRANSAXLE SYSTEM
AX
WIRING DIAGRAM
INSPECTION PROCEDURE
HINT:
Using the intelligent tester to read the DATA LIST allows the
values or states of switches, sensors, actuators and other
items to be read without removing any parts. This non-
intrusive inspection can be very useful because intermittent
conditions or signals may be discovered before parts or
wiring is disturbed. Reading the DATA LIST information early
in troubleshooting is one way to save diagnostic time.
(a) Warm up the engine.
(b) Turn the ignition switch off.
(c) Connect the OBD II scan tool or intelligent tester
together with the CAN VIM (controller area network
vehicle interface module) to the DLC3.
(d) Turn the ignition switch to the ON position.
(e) Turn on the tester.
(f) Select the item "DIAGNOSIS / ENHANCED OBD II /
DATA LIST".
1READ VALUE OF DATA LIST
C160582E01

U151F AUTOMATIC TRANSAXLE – AUTOMATIC TRANSAXLE SYSTEMAX–67
AX
SYSTEM DESCRIPTION
The ECM uses the signals from the throttle position sensor, air-flow meter, turbine (input) speed sensor,
intermediate (counter) shaft speed sensor and crankshaft position sensor to monitor the engagement
condition of the lock-up clutch.
Then the ECM compares the engagement condition of the lock-up clutch with the lock-up schedule in the
ECM memory to detect a mechanical problems of the shift solenoid valve DSL, valve body and torque
converter clutch.
MONITOR DESCRIPTION
Torque converter lock-up is controlled by the ECM based on the speed sensor (NT), speed sensor (NC),
engine rpm, engine load, engine temperature, vehicle speed, transmission temperature, and gear
selection. The ECM determines the lock-up status of the torque converter by comparing the engine rpm
(NE) to the input turbine rpm (NT). The ECM calculates the actual transmission gear by comparing input
turbine rpm (NT) to counter gear rpm (NC). When conditions are appropriate, the ECM requests "lock-up"
by applying control voltage to the shift solenoid DSL. When the DSL is turned on, it applies pressure to the
lock-up relay valve and locks the torque converter clutch.
If the ECM detects no lock-up after lock-up has been requested or if it detects lock-up when it is not
requested, the ECM interprets this as a fault in the shift solenoid valve DSL or lock-up system
performance. The ECM will turn on the MIL and store the DTC.
HINT:
Example:
When any of the following is met, the system judges it as a malfunction.
• There is a difference in rotation between the input side (engine speed) and output side (input turbine
speed) of the torque converter when the ECM commands lock-up.
(Engine speed is at least 100 rpm greater than input turbine speed.)
• There is no difference in rotation between the input side (engine speed) and output side (input turbine
speed) of the torque converter when the ECM commands lock-up off.
(The difference between engine speed and input turbine speed is less than 35 rpm.)
MONITOR STRATEGY
DTC P0741Torque Converter Clutch Solenoid Performance
(Shift Solenoid Valve DSL)
DTC No. DTC Detection Condition Trouble Area
P0741Lock-up does not occur when driving in the lock-up
range (normal driving at 80 km/h [50 mph]), or lock up
remains ON in the lock-up OFF range.
(2-trip detection logic)• Shift solenoid valve DSL remains open or closed
• Valve body is blocked
• Torque converter clutch
• Automatic transaxle (clutch, brake or gear etc.)
• Line pressure is too low
Related DTCsP0741:
Shift solenoid valve DSL/OFF malfunction
Shift solenoid valve DSL/ON malfunction
Required sensors/ComponentsShift solenoid valve DSL, Speed sensor (NT), Speed sensor (NC),
Crankshaft position sensor (NE), Throttle position sensor (VPA1),
Mass air flow sensor (MAF), Transmission temperature sensor
(THO1), Engine coolant temperature sensor (ECT)
Frequency of operation Continuous
DurationOFF malfunction (A)
Continuous.
OFF malfunction (B)
1 sec.
OFF malfunction (C)
3.5 sec.
ON malfunction
1.8 sec.

AX–68U151F AUTOMATIC TRANSAXLE – AUTOMATIC TRANSAXLE SYSTEM
AX
TYPICAL ENABLING CONDITIONS
All:
OFF malfunction (A):
OFF malfunction (B):
OFF malfunction (C):
ON malfunction:
TYPICAL MALFUNCTION THRESHOLDS
Either of the following conditions is met: OFF malfunction or ON malfunction OFF malfunction:
ON malfunction:
MIL operation 2 driving cycles
Sequence of operation None
The monitor will run whenever this DTC is not present.P0115 - P0118 (ECT sensor)
P0125 (Insufficient ECT for closed loop)
P0500 (VSS)
P0748, P0778, P0798 (Shift solenoid valve (range))
ECT (Engine coolant temperature) 10
C (50F) or more
Transmission range"D"
TFT (Transmission fluid temperature) -20
C (-4F) or more
TFT sensor circuitNot circuit malfunction
ECT sensor circuitNot circuit malfunction
Turbine speed sensor circuit Not circuit malfunction
Intermediate shaft speed sensor circuit Not circuit malfunction
Output speed sensor circuit Not circuit malfunction
Shift solenoid valve SL1 circuit Not circuit malfunction
Shift solenoid valve SL2 circuit Not circuit malfunction
Shift solenoid valve SL3 circuit Not circuit malfunction
Shift solenoid valve S4 circuit Not circuit malfunction
Shift solenoid valve SR circuit Not circuit malfunction
Shift solenoid valve DSL circuit Not circuit malfunction
Electronic throttle systemNot circuit malfunction
ECM selected gear3rd
Throttle valve opening angle4.5% or more at engine speed gear 1,900 rpm (varies with engine
speed)
ECM selected gear5th
Vehicle speed10 km/h (6.2 mph) or more
ECM lock-up commandON
ECM selected gear3rd, 4th or 5th
Vehicle speed25 km/h (15.5 mph) or more
ECM lock-up commandOFF
ECM selected gear3rd, 4th or 5th
Throttle valve opening angle7% or more
Vehicle speed25 to 60 km/h (15.5 to 37.3 mph)
Engine Speed - Input (turbine) speed 100 rpm or more
Difference between engine speed and input (turbine) speed Less than 35 rpm

U151F AUTOMATIC TRANSAXLE – AUTOMATIC TRANSAXLE SYSTEMAX–69
AX
INSPECTION PROCEDURE
HINT:
Using the intelligent tester to perform ACTIVE TEST allows relays, VSVs, actuators and other items to be
operated without removing any parts. This non-intrusive functional inspection can be very useful because
intermittent operation may be discovered before parts or wiring is disturbed. Performing ACTIVE TEST
early in troubleshooting is one way to save diagnostic time. DATA LIST information can be displayed while
performing ACTIVE TEST.
1. PERFORM ACTIVE TEST
(a) Warm up the engine.
(b) Turn the ignition switch off.
(c) Connect the intelligent tester together with the CAN VIM (controller area network vehicle
interface module) to the DLC3.
(d) Turn the ignition switch to the ON position.
(e) Turn on the tester.
(f) Select the item "DIAGNOSIS / ENHANCED OBD II / ACTIVE TEST".
(g) According to the display on the tester, perform the "ACTIVE TEST".
HINT:
• This test can be conducted when the vehicle speed is 60 km/h (37 mph) or more.
• This test can be conducted in the 5th gear.
(h) Lightly depress the accelerator pedal and check that the engine speed does not change
abruptly.
HINT:
• When changing the accelerator pedal opening angle while driving, if the engine speed does
not change, lock-up is on.
• Slowly release, but not fully, the accelerator pedal in order to decelerate. (Fully releasing the
pedal will close the throttle valve and lock-up may be turned off.)
Tester Display Test Part Control Range Diagnostic Note
LOCK UP[Test Details]
Control the shift solenoid DSL to set the automatic
transaxle to the lock-up condition.
[Vehicle Condition]
• Throttle valve opening angle: Less than 35 %
• Vehicle Speed: 60 km/h (37 mph) or more, and
5th gearON/OFFPossible to check the DSL
operation.
G029214E02

U151F AUTOMATIC TRANSAXLE – AUTOMATIC TRANSAXLE SYSTEMAX–73
AX
SYSTEM DESCRIPTION
The ECM uses signals from the vehicle speed sensor to detect the actual gear position (1st, 2nd, 3rd, 4th
or 5th gear).
Then the ECM compares the actual gear with the shift schedule in the ECM memory to detect mechanical
problems of the shift solenoid valves, valve body or automatic transaxle (clutch, brake or gear etc.).
MONITOR DESCRIPTION
The ECM commands gear shifts by turning the shift solenoid valves "ON/OFF". According to the input
shaft revolution, intermediate (counter) shaft revolution and output shaft revolution, the ECM detects the
actual gear position (1st, 2nd, 3rd, 4th or 5th gear position). When the gear position commanded by the
ECM and the actual gear position are not the same, the ECM illuminates the MIL.
HINT:
Example:
When either condition (a) or (b) is met, the ECM detects a malfunction.
(a) The ECM commands the 1st gear, but the actual gear is 2nd.
(b) The ECM commands the 2nd gear, but the actual gear is 1st.
MONITOR STRATEGY
TYPICAL ENABLING CONDITIONS
ALL:
DTC P0746Pressure Control Solenoid "A" Performance
(Shift Solenoid Valve SL1)
DTC No. DTC Detection Condition Trouble Area
P0746The gear required by the ECM does not match the
actual gear when driving (2-trip detection logic)• Shift solenoid valve SL1 remains open or closed
• Valve body is blocked
• Automatic transaxle (clutch, brake or gear etc.)
Related DTCsP0746:
Shift solenoid valve SL1/OFF malfunction
Shift solenoid valve SL1/ON malfunction
Required sensors/ComponentsShift solenoid valve SL1, Speed sensor (NT), Speed sensor (NC), Crankshaft
position sensor (NE)
Frequency of operation Continuous
Duration 0.8 sec.
MIL operation 2 driving cycles
Sequence of operation None
The monitor will run whenever this DTC is not present.P0115 - P0118 (ECT sensor)
P0125 (Insufficient ECT for closed loop)
P0500 (VSS)
P0748, P0778, P0798 (Shift solenoid valve (range))
ECT (Engine coolant temperature) 10
C (50F) or more
Transmission range"D"
TFT (Transmission fluid temperature) -20
C (-4F) or more
TFT sensor circuitNot circuit malfunction
ECT sensor circuitNot circuit malfunction
Turbine speed sensor circuit Not circuit malfunction
Intermediate shaft speed sensor circuit Not circuit malfunction
Output speed sensor circuit Not circuit malfunction
Shift solenoid valve SL1 circuit Not circuit malfunction
Shift solenoid valve SL2 circuit Not circuit malfunction

AX–74U151F AUTOMATIC TRANSAXLE – AUTOMATIC TRANSAXLE SYSTEM
AX
OFF malfunction:
ON malfunction:
TYPICAL MALFUNCTION THRESHOLDS
Either of the following conditions is met: OFF malfunction or ON malfunction
OFF malfunction:
2 detections are necessary per driving cycle:
1st detection; temporary flag ON
2nd detection; pending fault code ON
ON malfunction:
INSPECTION PROCEDURE
HINT:
Using the intelligent tester to perform ACTIVE TEST allows relays, VSVs, actuators and other items to be
operated without removing any parts. This non-intrusive functional inspection can be very useful because
intermittent operation may be discovered before parts or wiring is disturbed. Performing ACTIVE TEST
early in troubleshooting is one way to save diagnostic time. DATA LIST information can be displayed while
performing ACTIVE TEST.
1. PERFORM ACTIVE TEST
(a) Warm up the engine.
(b) Turn the ignition switch off.
(c) Connect the intelligent tester together with the CAN VIM (controller area network vehicle
interface module) to the DLC3.
(d) Turn the ignition switch to the ON position.
(e) Turn on the tester.
(f) Select the item "DIAGNOSIS / ENHANCED OBD II / ACTIVE TEST / SHIFT".
(g) According to the display on the tester, perform the "ACTIVE TEST".
HINT:
While driving, the shift position can be forcibly changed with the intelligent tester.
Shift solenoid valve SL3 circuit Not circuit malfunction
Shift solenoid valve S4 circuit Not circuit malfunction
Shift solenoid valve SR circuit Not circuit malfunction
Shift solenoid valve DSL circuit Not circuit malfunction
Electronic throttle systemNot circuit malfunction
ECM selected gear1st
Vehicle speedLess than 40 km/h (24.9 mph)
Throttle valve opening angle4.5% or more at engine speed 1,900 rpm
(Varies with engine speed)
ECM selected gear2nd
Throttle valve opening angle4.5% or more at engine speed 1,900 rpm
(Varies with engine speed)
Input (turbine) speed/Intermediate shaft speed 1.49 to 1.63
Input (turbine) speed/Intermediate shaft speed 2.72 to 2.86

U151F AUTOMATIC TRANSAXLE – AUTOMATIC TRANSAXLE SYSTEMAX–81
AX
SYSTEM DESCRIPTION
The ECM uses signals from the vehicle speed sensor to detect the actual gear position (1st, 2nd, 3rd, 4th
or 5th gear).
Then the ECM compares the actual gear with the shift schedule in the ECM memory to detect mechanical
problems of the shift solenoid valves, valve body or automatic transaxle (clutch, brake or gear etc.).
MONITOR DESCRIPTION
The ECM commands gear shifts by turning the shift solenoid valves "ON/OFF". According to the input
shaft revolution, intermediate (counter) shaft revolution and output shaft revolution, the ECM detects the
actual gear position (1st, 2nd, 3rd, 4th or 5th gear position). When the gear position commanded by the
ECM and the actual gear position are not the same, the ECM illuminates the MIL and stores the DTC.
MONITOR STRATEGY
TYPICAL ENABLING CONDITIONS
All:
DTC P0766Shift Solenoid "D" Performance (Shift Solenoid
Valve S4)
DTC No. DTC Detection Condition Trouble Area
P0766The gear required by the ECM does not match the
actual gear when driving (2-trip detection logic)• Shift solenoid valve S4 remains open or closed
• Valve body is blocked
• Automatic transaxle (clutch, brake or gear etc.)
Related DTCsP0766:
Shift solenoid valve S4/OFF malfunction
Shift solenoid valve S4/ON malfunction
Required sensors/ComponentsShift solenoid valve S4, Speed sensor (NT), Speed sensor (NC), Crankshaft
position sensor (NE)
Frequency of operation Continuous
DurationOFF malfunction (A) and ON malfunction (B)
1 sec.
OFF malfunction (B)
1.2 sec.
ON malfunction (A)
0.8 sec.
MIL operation 2 driving cycles
Sequence of operation None
The monitor will run whenever this DTC is not present.P0115 - P0118 (ECT sensor)
P0125 (Insufficient ECT for closed loop)
P0500 (VSS)
P0748, P0778, P0798 (Shift solenoid valve (range))
ECT (Engine coolant temperature) 10
C (50F) or more
Transmission range"D"
TFT (Transmission fluid temperature) -20
C (-4F) or more
TFT sensor circuitNot circuit malfunction
ECT sensor circuitNot circuit malfunction
Turbine speed sensor circuit Not circuit malfunction
Intermediate shaft speed sensor circuit Not circuit malfunction
Output speed sensor circuit Not circuit malfunction
Shift solenoid valve SL1 circuit Not circuit malfunction
Shift solenoid valve SL2 circuit Not circuit malfunction
Shift solenoid valve SL3 circuit Not circuit malfunction

AX–82U151F AUTOMATIC TRANSAXLE – AUTOMATIC TRANSAXLE SYSTEM
AX
OFF malfunction (A):
OFF malfunction (B):
ON malfunction (A):
ON malfunction (B):
TYPICAL MALFUNCTION THRESHOLDS
Either of the following conditions is met: OFF malfunction (A) and (B), or ON malfunction (A) and
(B)
2 detections are necessary per driving cycle:
1st detection; temporary flag ON
2nd detection; pending fault code ON
OFF malfunction (A):
OFF malfunction (B):
ON malfunction (A):
ON malfunction (B):
INSPECTION PROCEDURE
HINT:
Using the intelligent tester to perform ACTIVE TEST allows relays, VSVs, actuators and other items to be
operated without removing any parts. This non-intrusive functional inspection can be very useful because
intermittent operation may be discovered before parts or wiring is disturbed. Performing ACTIVE TEST
early in troubleshooting is one way to save diagnostic time. DATA LIST information can be displayed while
performing ACTIVE TEST.
1. PERFORM ACTIVE TEST
(a) Warm up the engine.
(b) Turn the ignition switch off.
Shift solenoid valve S4 circuit Not circuit malfunction
Shift solenoid valve SR circuit Not circuit malfunction
Shift solenoid valve DSL circuit Not circuit malfunction
Electronic throttle systemNot circuit malfunction
ECM selected gear5th
Throttle valve opening angle 5% or more
Vehicle speed10 km/h (6.2 mph) or more
ECM lock-up commandON
ECM selected gear3rd, 4th or 5th
Throttle valve opening angle 10% or more
Vehicle speed 25 to 100 km/h (15.5 to 62.1 mph)
ECM selected gear4th or 5th
Throttle valve opening angle4.5% or more at engine speed 1,900 rpm
(Varies with engine speed)
ECM selected gear4th
Throttle valve opening angle 5% or more
Vehicle speed10 km/h (6.2 mph) or more
Intermediate shaft speed/Output speed 1.44 to 1.58
Difference between engine speed and input (turbine) speed Less than 35 rpm
Input (turbine) speed/Intermediate shaft speed 0.64 to 0.74
Intermediate shaft speed/Output speed 1.02 to 1.16

U151F AUTOMATIC TRANSAXLE – AUTOMATIC TRANSAXLE SYSTEMAX–85
AX
SYSTEM DESCRIPTION
The ECM uses signals from the vehicle speed sensor to detect the actual gear position (1st, 2nd, 3rd, 4th
or 5th gear).
Then the ECM compares the actual gear with the shift schedule in the ECM memory to detect mechanical
problems of the shift solenoid valves, valve body or automatic transaxle (clutch, brake or gear etc.).
MONITOR DESCRIPTION
The ECM commands gear shifts by turning the shift solenoid valves "ON/OFF". According to the input
shaft revolution, intermediate (counter) shaft revolution and output shaft revolution, the ECM detects the
actual gear position (1st, 2nd, 3rd, 4th or 5th gear position). When the gear position commanded by the
ECM and the actual gear position are not the same, the ECM illuminates the MIL and stores the DTC.
MONITOR STRATEGY
TYPICAL ENABLING CONDITIONS
All:
DTC P0771Shift Solenoid "E" Performance (Shift Solenoid
Va l v e S R )
DTC No. DTC Detection Condition Trouble Area
P0771The gear required by the ECM does not match the
actual gear when driving (2-trip detection logic)• Shift solenoid valve SR remains open or closed
• Valve body is blocked
• Automatic transaxle (clutch, brake or gear etc.)
Related DTCsP0771:
Shift solenoid valve SR/Rationality check
Required sensors/ComponentsShift solenoid valve SR, Speed sensor (NT), Speed sensor (NC), Crankshaft
position sensor (NE)
Frequency of operation Continuous
DurationOFF malfunction (A)
1 sec.
OFF malfunction (B)
3.5 sec.
ON malfunction (A)
Continuous
ON malfunction (B) and (C)
0.8 sec.
MIL operation 2 driving cycles
Sequence of operation None
The monitor will run whenever this DTC is not presentP0115 - P0118 (ECT sensor)
P0125 (Insufficient ECT for closed loop)
P0500 (VSS)
P0748, P0778, P0798 (Shift solenoid valve (range))
ECT (Engine coolant temperature) 10
C (50F) or more
Transmission range"D"
TFT (Transmission fluid temperature) -20
C (-4F) or more
TFT sensor circuitNot circuit malfunction
ECT sensor circuitNot circuit malfunction
Turbine speed sensor circuit Not circuit malfunction
Intermediate shaft speed sensor circuit Not circuit malfunction
Output speed sensor circuit Not circuit malfunction
Shift solenoid valve SL1 circuit Not circuit malfunction
Shift solenoid valve SL2 circuit Not circuit malfunction

AX–86U151F AUTOMATIC TRANSAXLE – AUTOMATIC TRANSAXLE SYSTEM
AX
OFF malfunction (A):
OFF malfunction (B):
ON malfunction (A):
ON malfunction (B):
ON malfunction (C):
ON malfunction (D):
TYPICAL MALFUNCTION THRESHOLDS
Either of the following conditions is met: OFF malfunction (A) and (B), or ON malfunction (A), (B),
(C) and (D)
OFF malfunction (A):
OFF malfunction (B):
ON malfunction (A):
ON malfunction (B):
ON malfunction (C):
ON malfunction (D):
Shift solenoid valve SL3 circuit Not circuit malfunction
Shift solenoid valve S4 circuit Not circuit malfunction
Shift solenoid valve SR circuit Not circuit malfunction
Shift solenoid valve DSL circuit Not circuit malfunction
Electronic throttle systemNot circuit malfunction
ECM selected gear5th
Throttle valve opening angle 5% or more
Vehicle speed10 km/h (6.2 mph) or more
ECM lock-up commandON
ECM selected gear3rd, 4th or 5th
Vehicle speed25 km/h (15.5 mph) or more
ECM lock-up commandOFF
ECM selected gear1st
Vehicle speedLess than 40 km/h (24.9 mph)
Throttle valve opening angle4.5% or more at engine speed 1,900 rpm
(Varies with engine speed)
ECM selected gear3rd
Throttle valve opening angle4.5% or more at engine speed 1,900 rpm
(Varies with engine speed)
Duration time from shift command of ECM 15 sec. or more
ECM selected gear4th or 5th
Intermediate shaft speed/Output speed 1.44 to 1.58
Engine speed - Input (turbine) speed 75 rpm or more
Difference between engine speed and input (turbine) speed 150 rpm or more
Input (turbine) speed/Intermediate shaft speed 0.93 to 1.07
Input (turbine) speed/Intermediate shaft speed 0.93 to 1.07
Input (turbine) speed/Intermediate shaft speed 0.64 to 0.74