engine TOYOTA SIENNA 2007 Service Repair Manual

BRAKE CONTROL – VEHICLE STABILITY CONTROL SYSTEMBC–131
BC
DESCRIPTION
Master cylinder pressure sensor is connected to the skid control ECU in the actuator.
INSPECTION PROCEDURE
(a) Connect the intelligent tester to the DLC3.
(b) Start the engine.
(c) Select the DATA LIST mode on the intelligent tester.
ABS / VSC:
(d) Check that the brake fluid pressure value of the master
cylinder pressure sensor indicated on the intelligent
tester, changes when the brake pedal is depressed.
OK:
Brake fluid pressure value should change.
NOTICE:
When replacing the brake actuator assembly,
perform zero point calibration (See page BC-70).
NG
OK
DTC C1246/46 Master Cylinder Pressure Sensor Malfunction
DTC Code DTC Detection Condition Trouble Area
C1246/46When any of the following is detected:
1. When the vehicle speed is 7 km/h (4 mph) or more
and PMC terminal voltage of skid control ECU
exceeds 0.86 V, the condition that the voltage does
not change by 0.005 V or more continues for 30
sec.
2. Noise in terminal PMC of skid control ECU occurs 7
times or more within 5 sec.
3. When the stop light switch is off, the condition that
PMC terminal voltage of skid control ECU is 0.86 V
or more, or less than 0.3 V continues for 5 sec. or
more.
4. When IG1 terminal voltage is between 9.5 and 17.2
V, the condition that the VCM terminal voltage of
skid control ECU is out of the range from 4.4 to 5.6
V continues for 1.2 sec. or more.
5. When VCM terminal voltage of skid control ECU is
between 4.4 and 5.6 V, the condition that the PMC
terminal voltage of skid control ECU is out of the
range from 0.14 to 4.85 V continues for 1.2 sec. or
more.• Master cylinder pressure sensor
• Master cylinder pressure sensor circuit
1READ VALUE ON INTELLIGENT TESTER (MASTER CYLINDER PRESSURE SENSOR)
Tester Display Measurement Item/Range Normal Condition
MAS CYL PRS 1Master cylinder pressure sensor 1 reading /
min.: 0 V, max.: 5 VWhen brake pedal is released : 0.3 to 0.9 V
Go to step 2
REPLACE BRAKE ACTUATOR ASSEMBLY

BC–138BRAKE CONTROL – VEHICLE STABILITY CONTROL SYSTEM
BC
DESCRIPTION
WIRING DIAGRAM
INSPECTION PROCEDURE
(a) Connect the intelligent tester to the DLC3.
(b) Start the engine.
DTC C1251/51 Open in Pump Motor Circuit
DTC Code DTC Detection Condition Trouble Area
C1251/51When either of the following is detected:
1. Actuator pump motor does not operate properly.
2. Open in actuator pump motor circuit continues for
at least 2 sec.• Brake actuator assembly (Ground circuit)
• Brake actuator assembly (Motor circuit)
1PERFORM ACTIVE TEST USING INTELLIGENT TESTER (ABS MOTOR RELAY)
F045122E02

BRAKE CONTROL – VEHICLE STABILITY CONTROL SYSTEMBC–141
BC
OK:
The centered position of the steering wheel is
correctly set.
NG
OK
(a) Turn the ignition switch off.
(b) Clear the DTC (See page BC-82).
(c) Start the engine.
(d) Drive the vehicle and turn the steering wheel to the right
and left at the speed of 35 km/h (22 mph) or more.
(e) Check if the same DTC is recorded (See page BC-82).
Result
B
AADJUST FRONT WHEEL ALIGNMENT OR
STEERING POSITION
3RECONFIRM DTC
Result Proceed to
DTC (C1290/66) is not outputA
DTC (C1290/66) is outputB
REPLACE BRAKE ACTUATOR ASSEMBLY
END

BC–144BRAKE CONTROL – VEHICLE STABILITY CONTROL SYSTEM
BC
INSPECTION PROCEDURE
(a) Is DTC output for ABS?
Result
B
A
(a) Check the ECU connector's connecting condition.
OK:
The connector should be securely connected.
NG
OK
(a) Check the battery voltage.
Standard voltage:
11 to 14 V
NG
OK
(a) WHEN USING INTELLIGENT TESTER:
(1) Connect the intelligent tester to the DLC3.
(2) Start the engine.
(3) Select the DATA LIST mode on the intelligent tester.
ABS / VSC:
(4) Read the voltage condition output from the ECU
displayed on the intelligent tester.
OK:
"Normal" is displayed.
(b) WHEN NOT USING INTELLIGENT TESTER:
1CHECK DTC
Result Proceed to
DTC is not outputA
DTC is outputB
REPAIR CIRCUITS INDICATED BY OUTPUT
DTCS
2CHECK IF SKID CONTROL ECU CONNECTOR IS SECURELY CONNECTED
CONNECT CONNECTOR TO ECU
CORRECTLY
3CHECK BATTERY
CHECK OR REPLACE CHARGING SYSTEM
OR BATTERY
4INSPECT SKID CONTROL ECU (IG1 TERMINAL)
Tester Display Measurement Item/Range Normal Condition
IG VOLTAGEECU power supply voltage / UNDER /
NORMALNORMAL: 9.5 V or over
UNDER: Below 9.5 V

BRAKE CONTROL – VEHICLE STABILITY CONTROL SYSTEMBC–145
BC
(1) Disconnect the skid control ECU connector.
(2) Turn the ignition switch to the ON position.
(3) Measure the voltage according to the value(s) in the
table below.
Standard voltage
NG
OK
(a) WHEN USING INTELLIGENT TESTER:
(1) Connect the intelligent tester to the DLC3 and start
the engine.
(2) Select the item "ABS WARN LIGHT" in the ACTIVE
TEST and operate the ABS warning light on the
intelligent tester.
(3) Check that "ON" and "OFF" of the ABS warning light
can be shown on the combination meter by the
intelligent tester.
(b) WHEN NOT USING INTELLIGENT TESTER:
(1) Turn the ignition switch off and disconnect the
connector from the skid control ECU.
(2) Ground the terminal WA of the skid control ECU.
(3) Turn the ignition switch to the ON position.
(4) Check that the ABS warning light goes off.
OK
NG
(a) Disconnect the skid control ECU connector.
G024767E47
Tester Connection Specified Condition
S3-46 (IG1) - S3-32 (GND1) 10 to 14 V
S3-46 (IG1) - S3-1 (GND2) 10 to 14 V
Go to step 6
5CHECK ABS WARNING LIGHT
G024767E48
REPAIR OR REPLACE ABS WARNING LIGHT
CIRCUIT
REPLACE BRAKE ACTUATOR ASSEMBLY
6CHECK HARNESS AND CONNECTOR (SKID CONTROL ECU - BODY GROUND)

BC–152BRAKE CONTROL – VEHICLE STABILITY CONTROL SYSTEM
BC
DESCRIPTION
The skid control ECU is connected to the combination meter via CAN and multiplex communications.
If the skid control ECU stores DTCs to shut down TRAC and VSC operation, the VSC warning light comes
on in the combination meter.
WIRING DIAGRAM
Refer to VSC Warning Light Remains ON (See page BC-147).
INSPECTION PROCEDURE
NOTICE:
When replacing the brake actuator assembly, perform zero point calibration (See page BC-70).
(a) Check if the CAN communication system DTC is output
(See page CA-17).
Result
B
A
(a) Check if the multiplex communication system DTC is
output (See page MP-14).
Result
B
A
(a) Connect the intelligent tester to the DLC3.
(b) Start the engine.
(c) Select the Active Test mode on the intelligent tester (See
page BC-85).
ABS / VSC:
VSC Warning Light does not Come ON
1CHECK CAN COMMUNICATION SYSTEM
Result Proceed to
CAN communication system DTC is not output A
CAN communication system DTC is output B
INSPECT CAN COMMUNICATION SYSTEM
2CHECK MULTIPLEX COMMUNICATION SYSTEM
Result Proceed to
Multiplex communication system DTC is not output A
Multiplex communication system DTC is output B
INSPECT MULTIPLEX COMMUNICATION
SYSTEM
3CHECK VSC WARNING LIGHT
Tester Display Test Part Control Range Diagnostic Note
VSC WARN LIGHT VSC warning light Warning light ON / OFF Observe combination meter

BRAKE CONTROL – VEHICLE STABILITY CONTROL SYSTEMBC–155
BC
(a) Check that the brake fluid level is proper.
NG
OK
(a) Are the DTC recorded? (See page BC-82)
Result
B
A
(a) WHEN USING INTELLIGENT TESTER:
(1) Connect the intelligent tester to the DLC3.
(2) Start the engine.
(3) Select the item "BRAKE WARN LIGHT" in the
ACTIVE TEST and operate the BRAKE warning
light on the intelligent tester.
ABS / VSC:
(4) Check that "ON" and "OFF" of the BRAKE warning
light are indicated on the combination meter when
using the intelligent tester.
OK:
Turn the BRAKE warning light on or off in
accordance with the intelligent tester.
(b) WHEN NOT USING INTELLIGENT TESTER:
(1) Turn the ignition switch off and disconnect the
connector from the skid control ECU.
1CHECK BRAKE FLUID LEVEL
ADD BRAKE FLUID
2CHECK DTC
Result Proceed to
DTC is outputA
DTC is not outputB
Go to step 3
REPAIR CIRCUITS INDICATED BY OUTPUT DTCS
3CHECK BRAKE WARNING LIGHT
Tester Display Test Part Control Range Diagnostic Note
BRAKE WRN LIGHT BRAKE warning light Warning light ON / OFF Observe combination meter

BC–164BRAKE CONTROL – VEHICLE STABILITY CONTROL SYSTEM
BC
DESCRIPTION
The skid control ECU is connected to the combination meter via CAN and multiplex communications.
When the traction OFF switch is turned on, the TRAC OFF indicator light will come on (for 2WD model).
WIRING DIAGRAM
Refer to TRAC OFF Indicator Light Remains ON (See page BC-157).
INSPECTION PROCEDURE
NOTICE:
When replacing the brake actuator assembly, perform zero point calibration (See page BC-70).
(a) Check if the CAN communication system DTC is output
(See page CA-17).
Result
B
A
(a) Check if the multiplex communication system DTC is
output (See page MP-14).
Result
B
A
(a) Connect the intelligent tester to the DLC3.
(b) Start the engine.
(c) Select the Active Test mode on the intelligent tester (See
page BC-85).
ABS / VSC:
TRAC OFF Indicator Light does not Come ON
1CHECK CAN COMMUNICATION SYSTEM
Result Proceed to
CAN communication system DTC is not output A
CAN communication system DTC is output B
INSPECT CAN COMMUNICATION SYSTEM
2CHECK MULTIPLEX COMMUNICATION SYSTEM
Result Proceed to
Multiplex communication system DTC is not output A
Multiplex communication system DTC is output B
INSPECT MULTIPLEX COMMUNICATION
SYSTEM
3CHECK TRAC OFF INDICATOR LIGHT
Tester Display Test Part Control Range Diagnostic Note
VSC / TRAC OFF IND TRAC OFF indicator light Indicator light ON / OFF Observe combination meter

BRAKE CONTROL – VEHICLE STABILITY CONTROL SYSTEMBC–169
BC
DESCRIPTION
The skid control ECU is connected to the combination meter via CAN and multiplex communications.
The SLIP indicator blinks during VSC and/or TRAC operation.
When the system fails, the SLIP indicator comes on to warn the driver.
WIRING DIAGRAM
Refer to Slip Indicator Light Remains ON (See page BC-164).
INSPECTION PROCEDURE
NOTICE:
When replacing the brake actuator assembly, perform zero point calibration (See page BC-70).
(a) Check if the CAN communication system DTC is output
(See page CA-17).
Result
B
A
(a) Check if the multiplex communication system DTC is
output (See page MP-14).
Result
B
A
(a) Connect the intelligent tester to the DLC3.
(b) Start the engine.
(c) Select the Active Test mode on the intelligent tester (See
page BC-85).
ABS / VSC:
Slip Indicator Light does not Come ON
1CHECK CAN COMMUNICATION SYSTEM
Result Proceed to
CAN communication system DTC is not output A
CAN communication system DTC is output B
INSPECT CAN COMMUNICATION SYSTEM
2CHECK MULTIPLEX COMMUNICATION SYSTEM
Result Proceed to
Multiplex communication system DTC is not output A
Multiplex communication system DTC is output B
INSPECT MULTIPLEX COMMUNICATION
SYSTEM
3CHECK SLIP INDICATOR LIGHT
Tester Display Test Part Control Range Diagnostic Note
SLIP INDI LIGHT SLIP indicator light Indicator light ON / OFF Observe combination meter

BRAKE CONTROL – VEHICLE STABILITY CONTROL SYSTEMBC–171
BC
DESCRIPTION
The skid control buzzer sounds and SLIP indicator blinking during VSC operation.
WIRING DIAGRAM
INSPECTION PROCEDURE
(a) Connect the intelligent tester to the DLC3.
(b) Start the engine.
(c) Select the item "VSC / BR WARN BUZ" in the ACTIVE
TEST and operate the skid control buzzer on the
intelligent tester.
ABS / VSC:
(d) Check that skid control buzzer sounds by operating with
the intelligent tester.
OK:
The skid control buzzer sounds in accordance with
operation of the intelligent tester.
NG
Skid Control Buzzer Circuit
1PERFORM ACTIVE TEST USING INTELLIGENT TESTER (SKID CONTROL BUZZER)
C132930E07
Tester Display Test Part Control Range Diagnostic Note
VSC / BR WARN BUZ Skid control buzzer Buzzer ON / OFF Buzzer can be heard
Go to step 2