TOYOTA SIENNA 2007 Service Repair Manual
Manufacturer: TOYOTA, Model Year: 2007, Model line: SIENNA, Model: TOYOTA SIENNA 2007Pages: 3000, PDF Size: 52.26 MB
Page 1161 of 3000
2GR-FE FUEL – FUEL TANKFU–41
FU
REMOVAL
1. DISCHARGE FUEL SYSTEM PRESSURE
(See page FU-1)
2. REMOVE CHARCOAL CANISTER PROTECTOR (See
page FU-30)
3. REMOVE REAR FLOOR NO. 2 CROSSMEMBER
BRACE LH
(a) Remove the 2 bolts and the rear floor No. 2
crossmember brace LH.
4. REMOVE FUEL TANK FILLER HOSE COVER
(a) Remove the 3 bolts and the fuel tank filler hose
cover.
5. REMOVE FUEL TANK ASSEMBLY
(a) Disconnect the fuel tank vent hose.
(1) Deeply push the connector to release the
locking tab.
(2) Pinch portion A.
(3) Pull out the connector.
(b) Disconnect the fuel tank main tube sub-assembly.
(1) Pinch the tube connector and then pull out the
fuel tank main tube sub-assembly.
NOTICE:
• Check if there is any dirt or mud around
the connector before this operation and
remove the dirt as necessary.
• Be careful of mud because the quick
connector has an O-ring which seals the
pipe and connector that can be
contaminated.
A162433
A081606E01
A164973E01
A079518E01
Page 1162 of 3000
FU–422GR-FE FUEL – FUEL TANK
FU
• Do not use any tool in this operation.
• Do not bend or twist the nylon tube.
Protect the connector by covering it with
a vinyl or plastic bag.
• When the pipe and the connector are
stuck, push and pull the connector to
release and pull the connector out
carefully.
(c) Disconnect the fuel tank to filler pipe hose.
(1) Loosen the hose clamp bolt and disconnect the
fuel tank to filler pipe hose.
(d) Disconnect the fuel tube.
(1) Pinch the tube connector and then pull out the
fuel tank main tube sub-assembly.
NOTICE:
• Check if there is any dirt or mud around
the connector before this operation and
remove the dirt as necessary.
• Be careful of mud because the quick
connector has an O-ring which seals the
pipe and connector that can be
contaminated.
• Do not use any tool in this operation.
• Do not bend or twist the nylon tube.
Protect the connector by covering it with
a vinyl or plastic bag.
• When the pipe and the connector are
stuck, push and pull the connector to
release and pull the connector out
carefully.
(e) Remove the 2 wire harness clamps.
A075650E16
A079519E01
A126852E01
A079521E01
Page 1163 of 3000
2GR-FE FUEL – FUEL TANKFU–43
FU
(f) Set up a transmission jack under the fuel tank
assembly.
(g) Remove the 6 set bolts of the 3 fuel tank bands.
(h) While operating the transmission jack, unfasten the
4 claws for the wire harness and disconnect the fuel
pump connector, then remove the fuel tank and the
3 fuel tank bands from the vehicle.
6. REMOVE FUEL TANK MAIN TUBE SUB-ASSEMBLY
(See page FU-30)
7. REMOVE FUEL SUCTION TUBE ASSEMBLY WITH
PUMP AND GAUGE (See page FU-31)
8. DRAIN FUEL
9. REMOVE FUEL TANK TO FILLER PIPE HOSE
(a) Loosen the hose clamp bolt and remove the fuel
tank to filler pipe hose from the fuel tank.
10. REMOVE FUEL TANK VENT HOSE
(a) Remove the hose of the fuel tank vent hose from the
3 hose clamps.
(b) Remove the fuel tank vent hose.
(1) Deeply push the connector to release the
locking tab.
(2) Pinch portion A.
(3) Pull out the connector.
A079522E01
A165009E01
A081607E01
A127073E01
Page 1164 of 3000
2GR-FE FUEL – FUEL TANKFU–41
FU
REMOVAL
1. DISCHARGE FUEL SYSTEM PRESSURE
(See page FU-1)
2. REMOVE CHARCOAL CANISTER PROTECTOR (See
page FU-30)
3. REMOVE REAR FLOOR NO. 2 CROSSMEMBER
BRACE LH
(a) Remove the 2 bolts and the rear floor No. 2
crossmember brace LH.
4. REMOVE FUEL TANK FILLER HOSE COVER
(a) Remove the 3 bolts and the fuel tank filler hose
cover.
5. REMOVE FUEL TANK ASSEMBLY
(a) Disconnect the fuel tank vent hose.
(1) Deeply push the connector to release the
locking tab.
(2) Pinch portion A.
(3) Pull out the connector.
(b) Disconnect the fuel tank main tube sub-assembly.
(1) Pinch the tube connector and then pull out the
fuel tank main tube sub-assembly.
NOTICE:
• Check if there is any dirt or mud around
the connector before this operation and
remove the dirt as necessary.
• Be careful of mud because the quick
connector has an O-ring which seals the
pipe and connector that can be
contaminated.
A162433
A081606E01
A164973E01
A079518E01
Page 1165 of 3000
FU–422GR-FE FUEL – FUEL TANK
FU
• Do not use any tool in this operation.
• Do not bend or twist the nylon tube.
Protect the connector by covering it with
a vinyl or plastic bag.
• When the pipe and the connector are
stuck, push and pull the connector to
release and pull the connector out
carefully.
(c) Disconnect the fuel tank to filler pipe hose.
(1) Loosen the hose clamp bolt and disconnect the
fuel tank to filler pipe hose.
(d) Disconnect the fuel tube.
(1) Pinch the tube connector and then pull out the
fuel tank main tube sub-assembly.
NOTICE:
• Check if there is any dirt or mud around
the connector before this operation and
remove the dirt as necessary.
• Be careful of mud because the quick
connector has an O-ring which seals the
pipe and connector that can be
contaminated.
• Do not use any tool in this operation.
• Do not bend or twist the nylon tube.
Protect the connector by covering it with
a vinyl or plastic bag.
• When the pipe and the connector are
stuck, push and pull the connector to
release and pull the connector out
carefully.
(e) Remove the 2 wire harness clamps.
A075650E16
A079519E01
A126852E01
A079521E01
Page 1166 of 3000
2GR-FE FUEL – FUEL TANKFU–43
FU
(f) Set up a transmission jack under the fuel tank
assembly.
(g) Remove the 6 set bolts of the 3 fuel tank bands.
(h) While operating the transmission jack, unfasten the
4 claws for the wire harness and disconnect the fuel
pump connector, then remove the fuel tank and the
3 fuel tank bands from the vehicle.
6. REMOVE FUEL TANK MAIN TUBE SUB-ASSEMBLY
(See page FU-30)
7. REMOVE FUEL SUCTION TUBE ASSEMBLY WITH
PUMP AND GAUGE (See page FU-31)
8. DRAIN FUEL
9. REMOVE FUEL TANK TO FILLER PIPE HOSE
(a) Loosen the hose clamp bolt and remove the fuel
tank to filler pipe hose from the fuel tank.
10. REMOVE FUEL TANK VENT HOSE
(a) Remove the hose of the fuel tank vent hose from the
3 hose clamps.
(b) Remove the fuel tank vent hose.
(1) Deeply push the connector to release the
locking tab.
(2) Pinch portion A.
(3) Pull out the connector.
A079522E01
A165009E01
A081607E01
A127073E01
Page 1167 of 3000
FU–442GR-FE FUEL – FUEL TANK
FU
INSTALLATION
1. CONNECT FUEL TANK VENT HOSE
2. INSTALL FUEL TANK TO FILLER PIPE HOSE
(a) Install a new fuel tank to filler pipe hose as shown in
the illustration.
3. INSTALL FUEL SUCTION TUBE ASSEMBLY WITH
PUMP AND GAUGE (See page FU-34)
4. INSTALL FUEL TANK MAIN TUBE SUB-ASSEMBLY
(See page FU-35)
5. INSTALL FUEL TANK ASSEMBLY
(a) Set up the fuel tank assembly to the transmission
jack.
(b) While operating the transmission jack, fasten the 4
claws for the wire harness and connect the fuel
pump connector, then install the fuel tank and the 3
fuel tank bands to the vehicle.
(c) Tighten the 6 set bolts of the 3 fuel tank bands.
Torque: 33 N*m (336 kgf*cm, 24 ft.*lbf)
(d) Install the 2 wire harness clamps.
(e) Connect the fuel tube.
(1) Push in the fuel tube connector to the pipe until
fuel tube connector makes "click" sound.
NOTICE:
• Check if there is any damage or foreign
objects on the connected part.
• After connecting, check if the connector
and the pipe are securely connected by
pulling on them.
A127074E02
A081610E01
Page 1168 of 3000
2GR-FE FUEL – FUEL TANKFU–45
FU
(f) Connect the fuel tank to filler pipe hose as shown in
the illustration.
(g) Connect the fuel tank main tube.
(1) Push in the fuel tube connector to the pipe until
fuel tube connector makes "click" sound.
NOTICE:
• Check if there is any damage or foreign
objects on the connected part.
• After connecting, check if the connector
and the pipe are securely connected by
pulling on them.
(h) Connect the fuel tank vent hose.
6. ADD FUEL
7. INSPECT FOR FUEL LEAK (See page FU-7)
8. INSTALL FUEL TANK FILLER HOSE COVER
(a) Install the 3 bolts and the fuel tank filler hose cover.
Torque: 5.0 N*m (51 kgf*cm, 44 in.*lbf)
A127590E02
A081611E01
A081606E01
Page 1169 of 3000
FU–462GR-FE FUEL – FUEL TANK
FU
9. INSTALL REAR FLOOR NO. 2 CROSSMEMBER
BRACE LH
(a) Install the rear floor No. 2 crossmember brace LH
with 2 bolts.
Torque: 28 N*m (286 kgf*cm, 21 ft.*lbf)
10. INSTALL CHARCOAL CANISTER PROTECTOR (See
page FU-36)
A162433
Page 1170 of 3000
FU–442GR-FE FUEL – FUEL TANK
FU
INSTALLATION
1. CONNECT FUEL TANK VENT HOSE
2. INSTALL FUEL TANK TO FILLER PIPE HOSE
(a) Install a new fuel tank to filler pipe hose as shown in
the illustration.
3. INSTALL FUEL SUCTION TUBE ASSEMBLY WITH
PUMP AND GAUGE (See page FU-34)
4. INSTALL FUEL TANK MAIN TUBE SUB-ASSEMBLY
(See page FU-35)
5. INSTALL FUEL TANK ASSEMBLY
(a) Set up the fuel tank assembly to the transmission
jack.
(b) While operating the transmission jack, fasten the 4
claws for the wire harness and connect the fuel
pump connector, then install the fuel tank and the 3
fuel tank bands to the vehicle.
(c) Tighten the 6 set bolts of the 3 fuel tank bands.
Torque: 33 N*m (336 kgf*cm, 24 ft.*lbf)
(d) Install the 2 wire harness clamps.
(e) Connect the fuel tube.
(1) Push in the fuel tube connector to the pipe until
fuel tube connector makes "click" sound.
NOTICE:
• Check if there is any damage or foreign
objects on the connected part.
• After connecting, check if the connector
and the pipe are securely connected by
pulling on them.
A127074E02
A081610E01