TOYOTA SIENNA 2007 Service Repair Manual

U151E AUTOMATIC TRANSAXLE – AUTOMATIC TRANSAXLE SYSTEMAX–125
AX
INSPECTION PROCEDURE
(a) Disconnect the transmission wire connector from the
transaxle.
(b) Measure the resistance according to the value(s) in the
table below.
Standard resistance
(c) Measure the resistance according to the value(s) in the
table below.
Standard resistance (Check for short)
NG
OK
(a) Connect the transmission wire connector to the
transaxle.
(b) Disconnect the ECM connector.
(c) Measure the resistance according to the value(s) in the
table below.
Standard resistance
(d) Measure the resistance according to the value(s) in the
table below.
Standard resistance (Check for short)
NG
OK
1INSPECT TRANSMISSION WIRE (SLT)
C113969E10
Tester ConnectionSpecified Condition
20C (68F)
2 (SLT+) - 8 (SLT-) 5.0 to 5.6
Tester Connection Specified Condition
2 (SLT+) - Body ground 10 k
or higher
8 (SLT-) - Body ground
Go to step 3
2CHECK HARNESS AND CONNECTOR (TRANSMISSION WIRE - ECM)
C160512E07
Tester ConnectionSpecified Condition
20C (68F)
E10-13 (SLT+) - E10-12 (SLT-) 5.0 to 5.6
Tester Connection Specified Condition
E10-13 (SLT+) - Body ground
10 k
or higher
E10-12 (SLT-) - Body ground
REPAIR OR REPLACE HARNESS OR
CONNECTOR
REPLACE ECM

AX–126U151E AUTOMATIC TRANSAXLE – AUTOMATIC TRANSAXLE SYSTEM
AX
(a) Remove the shift solenoid valve (SLT).
(b) Measure the resistance according to the value(s) in the
table below.
Standard resistance
(c) Connect the positive (+) lead with a 21 W bulb to
terminal 2 and the negative (-) lead to terminal 1 of the
solenoid valve connector, then check the movement of
the valve.
OK:
The solenoid makes an operating sound.
NG
OK
3INSPECT SHIFT SOLENOID VALVE SLT
G020767E82
Tester ConnectionSpecified Condition
20C (68F)
1 - 2 5.0 to 5.6
REPLACE SHIFT SOLENOID VALVE SLT
REPAIR OR REPLACE TRANSMISSION WIRE

U151E AUTOMATIC TRANSAXLE – AUTOMATIC TRANSAXLE SYSTEMAX–127
AX
DESCRIPTION
The shift solenoid valve DSL is turned "ON" and "OFF" by signals from the ECM in order to control the
hydraulic pressure operation, the lock-up relay valve, which then controls operation of the lock-up clutch.
MONITOR DESCRIPTION
Torque converter lock-up is controlled by the ECM based on engine rpm, engine load, engine
temperature, vehicle speed, transmission temperature, and shift range selection. The ECM determines
the lock-up status of the torque converter by comparing the engine rpm (NE) to the input turbine rpm (NT).
The ECM calculates the actual transmission gear by comparing input turbine rpm (NT) to counter gear
rpm (NC). When conditions are appropriate, the ECM requests "lock-up" by applying control voltage to the
shift solenoid DSL. When the DSL is opened, it applies pressure to the lock-up relay valve and locks the
torque converter clutch. If the ECM detects an open or short in the DSL solenoid circuit, the ECM
interprets this as a fault in the DSL solenoid or circuit. The ECM will turn on the MIL and store the DTC.
MONITOR STRATEGY
TYPICAL ENABLING CONDITIONS
P2769: Range check (Low resistance):
P2770: Range check (High resistance):
DTC P2769Torque Converter Clutch Solenoid Circuit Low
(Shift Solenoid Valve DSL)
DTC P2770Torque Converter Clutch Solenoid Circuit High
(Shift Solenoid Valve DSL)
DTC No. DTC Detection Condition Trouble Area
P2769ECM detects short in solenoid valve DSL circuit (0.1
sec.) when solenoid valve DSL is operated (2-trip
detection logic)• Short in shift solenoid valve DSL circuit
• Shift solenoid valve DSL
•ECM
P2770ECM detects open in solenoid valve DSL circuit (0.1
sec.) when solenoid valve DSL is not operated (2-trip
detection logic)• Open in shift solenoid valve DSL circuit
• Shift solenoid valve DSL
•ECM
Related DTCsP2769: Shift solenoid valve DSL/Range check (Low resistance)
P2770: Shift solenoid valve DSL/Range check (High resistance)
Required sensors/Components Shift solenoid valve DSL
Frequency of operation Continuous
Duration 0.064 sec. or more
MIL operation 2 driving cycles
Sequence of operation None
The monitor will run whenever this DTC is not present. None
Shift solenoid valve DSLON
Solenoid current cut status Not cut
Battery voltage8 V or more
Ignition switchON
Sta r t e rOFF
The monitor will run whenever this DTC is not present. None
Shift solenoid valve DSLON
Battery voltage8 V or more
Ignition switchON

AX–128U151E AUTOMATIC TRANSAXLE – AUTOMATIC TRANSAXLE SYSTEM
AX
TYPICAL MALFUNCTION THRESHOLDS
P2769: Range check (Low resistance):
P2770: Range check (High resistance):
COMPONENT OPERATING RANGE
WIRING DIAGRAM
INSPECTION PROCEDURE
(a) Disconnect the transmission wire connector from the
transaxle.
(b) Measure the resistance according to the value(s) in the
table below.
Standard resistance
NG
StarterOFF
Shift solenoid valve DSL resistance 8
or less
Shift solenoid valve DSL resistance 100 k
or more
Shift solenoid valve DSL Resistance: 11 to 13
at 20C (68F)
1INSPECT TRANSMISSION WIRE (DSL)
G031165E84
C113969E11
Tester ConnectionSpecified Condition
20C (68F)
10 (DSL) - Body ground 11 to 13
Go to step 3

U151E AUTOMATIC TRANSAXLE – AUTOMATIC TRANSAXLE SYSTEMAX–129
AX
OK
(a) Connect the transmission wire connector.
(b) Disconnect the ECM connector.
(c) Measure the resistance according to the value(s) in the
table below.
Standard resistance
NG
OK
(a) Remove the shift solenoid valve DSL.
(b) Measure the resistance according to the value(s) in the
table below.
Standard resistance
(c) Connect the positive (+) lead to the terminal of the
solenoid connector, and the negative (-) lead to the
solenoid body.
OK:
The solenoid valve makes an operating sound.
NG
OK
2CHECK HARNESS AND CONNECTOR (TRANSMISSION WIRE - ECM)
C160512E08
Tester ConnectionSpecified Condition
20C (68F)
E10-11 (DSL) - Body ground 11 to 13
REPAIR OR REPLACE HARNESS OR
CONNECTOR
REPLACE ECM
3INSPECT SHIFT SOLENOID VALVE DSL
C113970E08
Tester ConnectionSpecified Condition
20C (68F)
Solenoid Connector (DSL) - Solenoid
Body (DSL)11 to 13
REPLACE SHIFT SOLENOID VALVE DSL
REPAIR OR REPLACE TRANSMISSION WIRE

AX–10U151E AUTOMATIC TRANSAXLE – AUTOMATIC TRANSAXLE SYSTEM
AX
ROAD TEST
1. PROBLEM SYMPTOM CONFIRMATION
(a) Based on the result of the customer problem
analysis, try to reproduce the symptoms. If the
problem is that the transaxle does not shift up, shift
down, or the shift point is too high or too low,
conduct the following road test referring to the
automatic shift schedule and simulate the problem
symptoms.
2. ROAD TEST
NOTICE:
Perform the test at the ATF temperature 50 to 80
C
(122 to 176
F) in the normal operation.
(a) D position test:
Shift into the D position and fully depress the
accelerator pedal and check the following points.
(1) Check up-shift operation.
Check that 1
2, 2 3, 3 4 and 4 5th up-
shifts take place, and that the shift points
conform to the automatic shift schedule (See
page SS-24).
HINT:
5th Gear Up-shift Prohibition Control
• Engine coolant temperature is 55
C (131F)
or less and vehicle speed is at 80 km/h (176
mph) or less.
• ATF temperature is -2
C (28F) or less.
4th Gear Up-shift Prohibition Control
• Coolant temperature is 47
C (117F) or less
and vehicle speed is at 55 km/h (34 mph) or
less.
5th and 4th Gear Lock-up Prohibition Control
• Brake pedal is depressed.
• Accelerator pedal is released.
• Coolant temperature is 60
C (140F) or less.
(2) Check for shift shock and slip.
Check for shock and slip at the 1
2, 2 3, 3
4 and 4 5th up-shifts.
(3) Check for abnormal noise and vibration.
Drive in the D position lock-up or 5th gear, and
check for abnormal noises and vibration.
HINT:
The check for the cause of abnormal noise and
vibration must be done very thoroughly as it
could also be due to loss of balance in the
differential, torque converter clutch, etc.
(4) Check kick-down operation.
Check that the possible kick-down vehicle speed
limits for 2nd to 1st, 3rd to 2nd, 4th to 3rd, 5th to
4th kick-downs conform to those indicated on
the automatic shift schedule while driving
through all gears with the shift lever in the D
position (See page SS-24).
(5) Check abnormal shock and slip at kick-down.

U151E AUTOMATIC TRANSAXLE – AUTOMATIC TRANSAXLE SYSTEMAX–11
AX
(6) Check the lock-up mechanism.
• Drive in D position (5th gear), at a steady
speed (lock-up ON).
• Lightly depress the accelerator pedal and
check that the engine speed does not change
abruptly.
HINT:
• There is no lock-up in the 1st and 2nd gear.
• 4th lock-up operates while uphill-downhill
control is active in D position.
• 3rd lock-up operates while uphill-downhill
control is active in D position.
• ATF temperature is 120
C (248F) or more.
• If there is a big jump in engine speed, there is
no lock-up.
(b) 4 (O/D OFF) position test:
Shift into the 4 position and fully depress the
accelerator pedal and check the following points.
(1) Check up-shift operation.
Check that the 1
2, 2 3 and 3 4 up-shift
take place and that the shift point conforms to
the automatic shift schedule (See page SS-24).
HINT:
There is no 5th up-shift in the 4 position.
(2) Check engine braking.
While driving in the 4 position and 4th gear,
release the accelerator pedal and check the
engine braking effect.
(3) Check for abnormal noise during acceleration
and deceleration, and for shock at up-shift and
down-shift.
(c) 3 position test:
Shift into the 3 position and fully depress the
accelerator pedal and check the following points.
(1) Check up-shift operation.
Check that the 1
2 and 2 3 up-shift take
place and that the shift point conforms to the
automatic shift schedule (See page SS-24).
HINT:
There is no 4th up-shift and lock-up in the 3
position.
(2) Check engine braking.
While running in the 3 position and 3rd gear,
release the accelerator pedal and check the
engine braking effect.
(3) Check for abnormal noise during acceleration
and deceleration, and for shock at up-shift and
down-shift.

AX–12U151E AUTOMATIC TRANSAXLE – AUTOMATIC TRANSAXLE SYSTEM
AX
(d) 2 position test:
Shift into the 2 position and fully depress the
accelerator pedal and check the following points.
(1) Check up-shift operation.
Check that the 1
2 up-shift takes place and
that the shift point conforms to the automatic
shift schedule (See page SS-24).
HINT:
There is no 3rd up-shift and lock-up in the 2
position.
(2) Check engine braking.
While running in the 2 position and 2nd gear,
release the accelerator pedal and check the
engine braking effect.
(3) Check for abnormal noise during acceleration
and deceleration, and for shock at up-shift and
down-shift.
(e) L position test:
Shift into the L position and fully depress the
accelerator pedal and check the following points.
(1) Check no up-shift.
While running in the L position, check that there
is no up-shift to 2nd gear.
HINT:
There is no lock-up in the L position.
(2) Check engine braking.
While running in the L position, release the
accelerator pedal and check the engine braking
effect.
(3) Check for abnormal noise during acceleration
and deceleration.
(f) R position test:
Shift into the R position and fully depress the
accelerator pedal and check for slipping.
CAUTION:
Before conducting this test ensure that the test
area is free from people and obstruction.
(g) P position test:
Stop the vehicle on the grade (more than 5
) and
after shifting into the P position, release the parking
brake. Then, check that the parking lock pawl holds
the vehicle in place.
(h) Uphill/downhill control function test:
(1) Check that the gear does not up-shift to the 4th
or 5th gear while the vehicle is driving uphill.
(2) Check that the gear automatically down-shifts
from 5th to 4th or from the 4th to 3rd gear when
brake is applied while the vehicle is driving
downhill.

U151E AUTOMATIC TRANSAXLE – AUTOMATIC TRANSAXLE FLUIDAX–123
AX
AUTOMATIC TRANSAXLE FLUID
ON-VEHICLE INSPECTION
1. CHECK FLUID LEVEL
HINT:
Drive the vehicle so that the engine and transaxle are at
normal operating temperature.
Fluid temperature:
70 to 80
C (158 to 176F)
(a) Park the vehicle on a level surface and set the
parking brake.
(b) With the engine idling and the brake pedal
depressed, move the shift lever to all positions from
P to L and return to the P position.
(c) Take out the dipstick and wipe it clean.
(d) Put the dipstick back all the way.
(e) Take out the dipstick again and check that the fluid
level is within the HOT range.
If the fluid level is below the HOT range, add new
fluid and recheck the fluid level.
If the fluid level exceeds the HOT range, drain the
fluid once, add the proper amount of new fluid and
recheck the fluid level.
If there are leaks, it is necessary to repair or replace
O-rings, FIPGs, oil seals, plugs and/or other parts.
D025120E05

U151E AUTOMATIC TRANSAXLE – AUTOMATIC TRANSAXLE SYSTEMAX–13
AX
MECHANICAL SYSTEM TESTS
1. PERFORM MECHANICAL SYSTEM TESTS
(a) Measure the stall speed.
The object of this test is to check the overall
performance of the transaxle and engine by
measuring the stall speeds in the D position.
NOTICE:
• Driving test should be done on a paved road
(a nonskid road).
• Perform the test at the normal operating ATF
(Automatic Transmission Fluid) temperature
50 to 80
C (122 to 176F).
• Do not continuously run this test for longer
than 10 seconds.
• To ensure safety, do this test in a wide, clear
level area which provides good traction.
• The stall test should always be carried out in
pairs. One technician should observe the
conditions of wheels or wheel stoppers
outside the vehicle while the other is doing
the test.
(1) Chock the 4 wheels.
(2) Connect the intelligent tester together with the
CAN VIM (controller area network vehicle
interface module) to the DLC3.
(3) Fully apply the parking brake.
(4) Keep your left foot pressed firmly on the brake
pedal.
(5) Start the engine.
(6) Shift into the D position. Press all the way down
on the accelerator pedal with your right foot.
(7) Quickly read the stall speed at this time.
Stall speed:
2,300 +- 150 rpm
Evaluation:
Problem Possible cause
(a) Stall engine speed is low in D position• Engine power output may be insufficient
• Stator one-way clutch not operating properly
HINT:
If the value is less than the specified value by 600 rpm or more, the
torque converter could be faulty.
(b) Stall engine speed is high in D position• Line pressure is too low
• Forward clutch slipping
• U/D (Underdrive) brake slipping
• U/D (Underdrive) one-way clutch is not operating properly
• No.1 one-way clutch not operating properly
• Improper fluid level