radiator TOYOTA SIENNA 2007 Service Manual PDF
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Page 1291 of 3000
CO–462GR-FE COOLING – RADIATOR
CO
24. INSTALL BATTERY (See page EM-59)
25. INSTALL NO. 2 AIR CLEANER INLET (See page EM-
60)
26. ADD ENGINE COOLANT (See page CO-7)
27. INSPECT FOR COOLANT LEAK (See page CO-1)
28. ADD AUTOMATIC TRANSAXLE FLUID
29. CHECK AUTOMATIC TRANSAXLE FLUID (See page
AX-123)
30. INSTALL NO. 1 ENGINE UNDER COVER (See page
EM-63)
31. INSTALL V-BANK COVER SUB-ASSEMBLY (See
page EM-63)
32. VEHICLE PREPARATION FOR HEADLIGHT AIM
ADJUSTMENT (See page LI-71)
33. PREPARATION FOR HEADLIGHT AIMING (Using a
tester) (See page LI-71)
34. PREPARATION FOR HEADLIGHT AIMING (Using a
screen) (See page LI-72)
35. HEADLIGHT AIMING INSPECTION (See page LI-74)
36. HEADLIGHT AIMING ADJUSTMENT (See page LI-75)
37. VEHICLE PREPARATION FOR FOG LIGHT AIM
ADJUSTMENT (w/ Fog Light) (See page LI-82)
38. PREPARATION FOR FOG LIGHT AIMING (Using a
screen) (w/ Fog Light) (See page LI-83)
39. FOG LIGHT AIMING INSPECTION (w/ Fog Light) (See
page LI-84)
40. FOG LIGHT AIMING ADJUSTMENT (w/ Fog Light)
(See page LI-85)
Page 1351 of 3000
CH–162GR-FE CHARGING – GENERATOR
CH
REMOVAL
1. REMOVE V-BANK COVER SUB-ASSEMBLY (See
page EM-28)
2. REMOVE FRONT WHEEL RH
3. REMOVE NO. 1 ENGINE UNDER COVER (See page
EM-26)
4. REMOVE FRONT FENDER APRON SEAL RH (See
page EM-26)
5. DRAIN ENGINE COOLANT (See page CO-6)
6. REMOVE NO. 2 AIR CLEANER INLET (See page EM-
28)
7. REMOVE BATTERY (See page EM-26)
8. REMOVE FRONT BUMPER ASSEMBLY (See page
ET-3)
9. REMOVE FRONT BUMPER ENERGY ABSORBER
10. REMOVE NO. 1 AIR CLEANER INLET (See page EM-
28)
11. DISCONNECT RADIATOR RESERVE TANK HOSE OR
PIPE (See page CO-28)
12. DISCONNECT NO. 1 RADIATOR HOSE (See page CO-
28)
13. DISCONNECT NO. 2 RADIATOR HOSE (See page CO-
29)
14. REMOVE HOOD LOCK RELEASE LEVER
PROTECTOR (See page CO-29)
15. REMOVE HOOD LOCK ASSEMBLY (See page CO-29)
16. REMOVE HOOD LOCK SUPPORT SUB-ASSEMBLY
(See page CO-29)
17. DISCONNECT COOLING FAN ECU CONNECTOR
(See page CO-30)
18. REMOVE RADIATOR UPPER SUPPORT SUB-
ASSEMBLY (See page CO-30)
19. DISCONNECT NO. 2 OIL COOLER OUTLET TUBE
SUB-ASSEMBLY (See page CO-31)
20. REMOVE HEADLIGHT ASSEMBLY RH (See page LI-
69)
21. REMOVE RADIATOR SIDE DEFLECTOR RH (See
page CO-31)
22. REMOVE HEADLIGHT BRACKET RH (See page CO-
32)
23. REMOVE PRESSURE FEED TUBE ASSEMBLY (See
page CO-32)
Page 1352 of 3000
2GR-FE CHARGING – GENERATORCH–17
CH
24. REMOVE RADIATOR SUPPORT CUSHION (See page
CO-32)
25. REMOVE NO. 1 RADIATOR SUPPORT (See page CO-
32)
26. REMOVE RADIATOR ASSEMBLY WITH FAN
SHROUD AND FAN MOTOR (See page CO-33)
27. REMOVE V-RIBBED BELT (See page EM-6)
28. REMOVE GENERATOR ASSEMBLY
(a) Remove the terminal cap.
(b) Remove the nut and disconnect the wire harness
from terminal B.
(c) Disconnect the generator connector from the
generator assembly.
(d) Disconnect the connector from the compressor and
magnetic clutch.
(e) Disconnect the 2 wire harness clamps.
(f) Remove the 2 bolts.
(g) Remove the bolt from the cylinder block.
(h) Disconnect the wire harness clamp and remove the
generator assembly.
(i) Remove the bolt and wire harness clamp stay.
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Page 1356 of 3000
CH–162GR-FE CHARGING – GENERATOR
CH
REMOVAL
1. REMOVE V-BANK COVER SUB-ASSEMBLY (See
page EM-28)
2. REMOVE FRONT WHEEL RH
3. REMOVE NO. 1 ENGINE UNDER COVER (See page
EM-26)
4. REMOVE FRONT FENDER APRON SEAL RH (See
page EM-26)
5. DRAIN ENGINE COOLANT (See page CO-6)
6. REMOVE NO. 2 AIR CLEANER INLET (See page EM-
28)
7. REMOVE BATTERY (See page EM-26)
8. REMOVE FRONT BUMPER ASSEMBLY (See page
ET-3)
9. REMOVE FRONT BUMPER ENERGY ABSORBER
10. REMOVE NO. 1 AIR CLEANER INLET (See page EM-
28)
11. DISCONNECT RADIATOR RESERVE TANK HOSE OR
PIPE (See page CO-28)
12. DISCONNECT NO. 1 RADIATOR HOSE (See page CO-
28)
13. DISCONNECT NO. 2 RADIATOR HOSE (See page CO-
29)
14. REMOVE HOOD LOCK RELEASE LEVER
PROTECTOR (See page CO-29)
15. REMOVE HOOD LOCK ASSEMBLY (See page CO-29)
16. REMOVE HOOD LOCK SUPPORT SUB-ASSEMBLY
(See page CO-29)
17. DISCONNECT COOLING FAN ECU CONNECTOR
(See page CO-30)
18. REMOVE RADIATOR UPPER SUPPORT SUB-
ASSEMBLY (See page CO-30)
19. DISCONNECT NO. 2 OIL COOLER OUTLET TUBE
SUB-ASSEMBLY (See page CO-31)
20. REMOVE HEADLIGHT ASSEMBLY RH (See page LI-
69)
21. REMOVE RADIATOR SIDE DEFLECTOR RH (See
page CO-31)
22. REMOVE HEADLIGHT BRACKET RH (See page CO-
32)
23. REMOVE PRESSURE FEED TUBE ASSEMBLY (See
page CO-32)
Page 1357 of 3000
2GR-FE CHARGING – GENERATORCH–17
CH
24. REMOVE RADIATOR SUPPORT CUSHION (See page
CO-32)
25. REMOVE NO. 1 RADIATOR SUPPORT (See page CO-
32)
26. REMOVE RADIATOR ASSEMBLY WITH FAN
SHROUD AND FAN MOTOR (See page CO-33)
27. REMOVE V-RIBBED BELT (See page EM-6)
28. REMOVE GENERATOR ASSEMBLY
(a) Remove the terminal cap.
(b) Remove the nut and disconnect the wire harness
from terminal B.
(c) Disconnect the generator connector from the
generator assembly.
(d) Disconnect the connector from the compressor and
magnetic clutch.
(e) Disconnect the 2 wire harness clamps.
(f) Remove the 2 bolts.
(g) Remove the bolt from the cylinder block.
(h) Disconnect the wire harness clamp and remove the
generator assembly.
(i) Remove the bolt and wire harness clamp stay.
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Page 1368 of 3000
CH–282GR-FE CHARGING – GENERATOR
CH
(e) Install the 2 bolts.
Torque: 43 N*m (438 kgf*cm, 32 ft.*lbf)
(f) Connect the generator connector to the generator
assembly.
(g) Install the generator wire with the nut.
Torque: 9.8 N*m (100 kgf*cm, 87 in.*lbf)
(h) Install the terminal cap.
(i) Connect the 2 wire harness clamps.
(j) Connect the magnetic clutch connector to the
compressor and magnetic clutch.
2. INSTALL V-RIBBED BELT (See page EM-7)
3. INSTALL RADIATOR ASSEMBLY WITH FAN SHROUD
AND FAN MOTOR (See page CO-40)
4. INSTALL NO. 1 RADIATOR SUPPORT (See page CO-
40)
5. INSTALL RADIATOR SUPPORT CUSHION (See page
CO-41)
6. REMOVE PRESSURE FEED TUBE ASSEMBLY (See
page CO-41)
7. INSTALL HEADLIGHT BRACKET RH (See page CO-
41)
8. INSTALL RADIATOR SIDE DEFLECTOR RH (See
page CO-41)
9. INSTALL HEADLIGHT ASSEMBLY RH (See page LI-
78)
10. CONNECT NO. 2 OIL COOLER OUTLET TUBE SUB-
ASSEMBLY (See page CO-41)
11. INSTALL RADIATOR UPPER SUPPORT SUB-
ASSEMBLY (See page CO-42)
12. CONNECT COOLING FAN ECU CONNECTOR (See
page CO-42)
13. INSTALL HOOD LOCK SUPPORT SUB-ASSEMBLY
(See page CO-43)
14. INSTALL HOOD LOCK ASSEMBLY (See page CO-43)
15. INSTALL HOOD LOCK RELEASE LEVER
PROTECTOR (See page CO-44)
16. CONNECT NO. 2 RADIATOR HOSE (See page CO-44)
17. CONNECT NO. 1 RADIATOR HOSE (See page CO-44)
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Page 1369 of 3000
2GR-FE CHARGING – GENERATORCH–29
CH
18. CONNECT RADIATOR RESERVE TANK HOSE OR
PIPE (See page CO-44)
19. INSTALL NO. 1 AIR CLEANER INLET (See page EM-
59)
20. INSTALL FRONT BUMPER ENERGY ABSORBER
21. INSTALL FRONT BUMPER ASSEMBLY (See page ET-
9)
22. INSTALL BATTERY (See page EM-59)
23. INSTALL NO. 2 AIR CLEANER INLET (See page EM-
60)
24. ADD ENGINE COOLANT (See page CO-7)
25. INSPECT FOR COOLANT LEAK (See page CO-1)
26. ADD AUTOMATIC TRANSAXLE FLUID
27. CHECK AUTOMATIC TRANSAXLE FLUID (See page
AX-123)
28. INSTALL FRONT FENDER APRON SEAL RH (See
page EM-62)
29. INSTALL NO. 1 ENGINE UNDER COVER (See page
EM-63)
30. INSTALL FRONT WHEEL RH
Torque: 103 N*m (1050 kgf*cm, 76 ft.*lbf)
31. INSTALL V-BANK COVER SUB-ASSEMBLY (See
page EM-63)
32. VEHICLE PREPARATION FOR HEADLIGHT AIM
ADJUSTMENT (See page LI-71)
33. PREPARATION FOR HEADLIGHT AIMING (Using a
tester) (See page LI-71)
34. PREPARATION FOR HEADLIGHT AIMING (Using a
Screen) (See page LI-72)
35. HEADLIGHT AIMING INSPECTION (See page LI-74)
36. HEADLIGHT AIMING ADJUSTMENT (See page LI-75)
37. VEHICLE PREPARATION FOR FOG LIGHT AIM
ADJUSTMENT (w/ Fog Light) (See page LI-82)
38. PREPARATION FOR FOG LIGHT AIMING (Using a
Screen) (w/ Fog Light) (See page LI-83)
39. FOG LIGHT AIMING INSPECTION (w/ Fog Light) (See
page LI-74)
40. FOG LIGHT AIMING ADJUSTMENT (w/ Fog Light)
(See page LI-85)
Page 1377 of 3000
CH–282GR-FE CHARGING – GENERATOR
CH
(e) Install the 2 bolts.
Torque: 43 N*m (438 kgf*cm, 32 ft.*lbf)
(f) Connect the generator connector to the generator
assembly.
(g) Install the generator wire with the nut.
Torque: 9.8 N*m (100 kgf*cm, 87 in.*lbf)
(h) Install the terminal cap.
(i) Connect the 2 wire harness clamps.
(j) Connect the magnetic clutch connector to the
compressor and magnetic clutch.
2. INSTALL V-RIBBED BELT (See page EM-7)
3. INSTALL RADIATOR ASSEMBLY WITH FAN SHROUD
AND FAN MOTOR (See page CO-40)
4. INSTALL NO. 1 RADIATOR SUPPORT (See page CO-
40)
5. INSTALL RADIATOR SUPPORT CUSHION (See page
CO-41)
6. REMOVE PRESSURE FEED TUBE ASSEMBLY (See
page CO-41)
7. INSTALL HEADLIGHT BRACKET RH (See page CO-
41)
8. INSTALL RADIATOR SIDE DEFLECTOR RH (See
page CO-41)
9. INSTALL HEADLIGHT ASSEMBLY RH (See page LI-
78)
10. CONNECT NO. 2 OIL COOLER OUTLET TUBE SUB-
ASSEMBLY (See page CO-41)
11. INSTALL RADIATOR UPPER SUPPORT SUB-
ASSEMBLY (See page CO-42)
12. CONNECT COOLING FAN ECU CONNECTOR (See
page CO-42)
13. INSTALL HOOD LOCK SUPPORT SUB-ASSEMBLY
(See page CO-43)
14. INSTALL HOOD LOCK ASSEMBLY (See page CO-43)
15. INSTALL HOOD LOCK RELEASE LEVER
PROTECTOR (See page CO-44)
16. CONNECT NO. 2 RADIATOR HOSE (See page CO-44)
17. CONNECT NO. 1 RADIATOR HOSE (See page CO-44)
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Page 1378 of 3000
2GR-FE CHARGING – GENERATORCH–29
CH
18. CONNECT RADIATOR RESERVE TANK HOSE OR
PIPE (See page CO-44)
19. INSTALL NO. 1 AIR CLEANER INLET (See page EM-
59)
20. INSTALL FRONT BUMPER ENERGY ABSORBER
21. INSTALL FRONT BUMPER ASSEMBLY (See page ET-
9)
22. INSTALL BATTERY (See page EM-59)
23. INSTALL NO. 2 AIR CLEANER INLET (See page EM-
60)
24. ADD ENGINE COOLANT (See page CO-7)
25. INSPECT FOR COOLANT LEAK (See page CO-1)
26. ADD AUTOMATIC TRANSAXLE FLUID
27. CHECK AUTOMATIC TRANSAXLE FLUID (See page
AX-123)
28. INSTALL FRONT FENDER APRON SEAL RH (See
page EM-62)
29. INSTALL NO. 1 ENGINE UNDER COVER (See page
EM-63)
30. INSTALL FRONT WHEEL RH
Torque: 103 N*m (1050 kgf*cm, 76 ft.*lbf)
31. INSTALL V-BANK COVER SUB-ASSEMBLY (See
page EM-63)
32. VEHICLE PREPARATION FOR HEADLIGHT AIM
ADJUSTMENT (See page LI-71)
33. PREPARATION FOR HEADLIGHT AIMING (Using a
tester) (See page LI-71)
34. PREPARATION FOR HEADLIGHT AIMING (Using a
Screen) (See page LI-72)
35. HEADLIGHT AIMING INSPECTION (See page LI-74)
36. HEADLIGHT AIMING ADJUSTMENT (See page LI-75)
37. VEHICLE PREPARATION FOR FOG LIGHT AIM
ADJUSTMENT (w/ Fog Light) (See page LI-82)
38. PREPARATION FOR FOG LIGHT AIMING (Using a
Screen) (w/ Fog Light) (See page LI-83)
39. FOG LIGHT AIMING INSPECTION (w/ Fog Light) (See
page LI-74)
40. FOG LIGHT AIMING ADJUSTMENT (w/ Fog Light)
(See page LI-85)
Page 1619 of 3000
U151E AUTOMATIC TRANSAXLE – TORQUE CONVERTER CLUTCH AND DRIVE PLATEAX–171
AX
(d) Clean and check the oil cooler and oil pipe line.
(1) If the torque converter clutch is inspected or the
ATF is exchanged, clean the oil cooler and oil
pipe line.
HINT:
• Spray compressed air of 196 kPa (2 kgf/cm
2, 28 psi) from the inlet hose.
• If plenty of fine powders are identified in the
ATF, add new ATF using a bucket pump and
clean it again.
(2) If the ATF is cloudy, inspect the oil cooler
(radiator).
(e) Prevent deformation of the torque converter clutch
and damage to the oil pump gear.
(1) When there is any damage on the end of the
bolt for the torque converter clutch and on the
bottom of the bolt hole, replace the bolt and the
torque converter clutch.
(2) All of the bolts must be same length.
(3) Bolts with washers must be used.
2. INSPECT DRIVE PLATE & RING GEAR SUB-
ASSEMBLY
(a) Set up a dial indicator with a roller instrument and
measure the drive plate runout.
(b) Check for damage of the ring gear.
Maximum runout:
0.20 mm (0.0079 in.)
If runout is not within specification or ring gear is
damaged, replace the drive plate.
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