TOYOTA SUPRA 1995 Service Repair Manual

(d) Using SST and a hammer, install a new oil seal. SST
09304±12012
Drive in depth:
55.4±56.0 mm (2.181±2.205 in.)
(e) Install the control shaft and No. 2 inner shift lever to the
control shift lever retainer.
(f) Install and torque the No. 2 inner shift lever set bolt.
Torque: 39 NVm (400 kgfVcm, 29 ftVlbf)
± W58 MANUAL TRANSMISSIONCONTROL SHIFT LEVER RETAINERMT1±45

SERVICE SPECIFICATIONS
SERVICE DATA  Output shaft 2nd gear journal diameter 
  Min  42.975 mm (1.6919 in.)  Output shaft 3rd gear journal diameter 
  Min  31.969 mm (1.2586 in.)
  Output shaft flange thickness 
  Min  5.60 mm (0.2205 in.)
  Output shaft runout 
  Max  0.06 mm (0.0024 in.)
  1st gear inner race flange thickness 
  Min  4.78 mm (0.1882 in.)
  1st gear inner race outer diameter 
  Min  42.975 mm (1.6919 in.)
 Counter gear bearing journal diameter  Min  29.950 mm (1.1791 in.)  Counter 5th gear journal diameter 
  Min  26.975 mm (1.0620 in.)  1st, 2nd and 3rd Gear thrust clearance 
  STD  0.10±0.25 mm (0.0039±0.0098 in.)
  Max  0.30 mm (0.0118 in.)
  Counter 5th gear thrust clearance 
  STD  0.10±0.41 mm (0.0039±0.0161 in.)
  Max  0.46 mm (0.0181 in.)
  1st, 2nd and counter 5th gear radial clearance 
  STD  0.009±0.060 mm (0.0004±0.0024 in.)
  Max  0.150 mm (0.0059 in.)
  3rd gear radial clearance 
 STD 0.015±0.066 mm (0.0006±0.0026 in.)  Max  0.200 mm (0.0079 in.)  Reverse idler gear radial clearance 
  STD  0.041±0.074 mm (0.0016±0.0029 in.)  Max  0.194 mm (0.0076 in.)  Reverse idler gear and shift arm shoe clearance 
  STD  0.20±0.41 mm (0.008±0.0161 in.)
  Max  0.9 mm (0.0354 in.)
  Shift fork to hub sleeve clearance 
  Max  1.0 mm (0.039 in.)
  Synchronizer ring to 1st and 4th gear clearance 
  Max  0.5 mm (0.020 in.)
  Synchronizer ring to 2nd and 3rd gear clearance 
  Max  0.7 mm (0.028 in.)
 Input shaft snap ring thickness 
Mark 1
 
2.05±2.10 mm (0.0807±0.0827 in.)  Mark 2  2.10±2.15 mm (0.0827±0.0846 in.)  Mark 3  2.15±2.20 mm (0.0846±0.0866 in.)  Mark 4  2.20±2.25 mm (0.0866±0.0886 in.)  Mark 5  2.25±2.30 mm (0.0886±0.0906 in.)
MT1±46± W58 MANUAL TRANSMISSIONSERVICE SPECIFICATIONS

  Mark 11 2.30±2.35 mm (0.0906±0.0925 in.)
  Mark 12 2.35±2.40 mm (0.0925±0.0945 in.) Output shaft snap ring thickness 
  No.2 clutch hub Mark C±1 1.75±1.80 mm (0.0689±0.0709 in.)  No.2 clutch hub No.2 Mark D 1.80±1.85 mm (0.0709±0.0728 in.)  No.2 clutch hub Mark 11 1.86±1.91 mm (0.0732±0.0752 in.)  No.2 clutch hub Mark 12 1.92±1.97 mm (0.0756±0.0776 in.)
  No.2 clutch hub Mark 13 1.98±2.03 mm (0.0780±0.0799 in.)
  No.2 clutch hub Mark 14 2.04±2.09 mm (0.0803±0.0823 in.)
  No.2 clutch hub Mark 15 2.10±2.15 mm (0.0827±0.0846 in.)
  Rear bearing Mark 8 2.31±2.36 mm (0.0909±0.0929 in.)
  Rear bearing Mark 9 2.37±2.42 mm (0.0933±0.0953 in.)
 Rear bearing Mark 102.43±2.48 mm (0.0957±0.0976 in.)  Rear bearing Mark 11 2.49±2.54 mm (0.0980±0.1000 in.)  Rear bearing Mark 12 2.55±2.60 mm (0.1004±0.1024 in.)  Rear bearing Mark 13 2.61±2.66 mm (0.1028±0.1047 in.)  Rear bearing Mark 14 2.68±2.73 mm (0.1055±0.1075 in.)
  Rear bearing Mark 15 2.74±2.79 mm (0.1079±0.1098 in.)
  Reverse gear Mark 5 2.25±2.30 mm (0.0886±0.0906 in.)
  Reverse gear Mark 11 2.30±2.35 mm (0.0906±0.0925 in.)
  Reverse gear Mark 12 2.35±2.40 mm (0.0925±0.0945 in.)
  Reverse gear Mark 13 2.40±2.45 mm (0.0945±0.0965 in.)
  Reverse gear Mark 14 2.45±2.50 mm (0.0965±0.0984 in.)
 Reverse gear Mark 152.50±2.55 mm (0.0984±0.1004 in.)  Reverse gear Mark 16 2.55±2.60 mm (0.1004±0.1024 in.)  Reverse gear Mark 17 2.61±2.66 mm (0.1028±0.1047 in.)  Reverse gear Mark 18 2.67±2.72 mm (0.1051±0.1071 in.)  Reverse gear Mark 19 2.73±2.78 mm (0.1075±0.1094 in.)
  Reverse gear Mark 20 2.79±2.84 mm (0.1098±0.1118 in.)
  Reverse gear Mark 21 2.85±2.90 mm (0.1122±0.1142 in.)
  Reverse gear Mark 22 2.91±2.96 mm (0.1146±0.1165 in.)
  Reverse gear Mark 23 2.97±3.02 mm (0.1169±0.1189 in.)
 Counter gear snap ring thickness 
 Front bearing Mark A2.05±2.10 mm (0.0807±0.0827 in.)  Front bearing Mark B 2.10±2.15 mm (0.0827±0.0846 in.)  Front bearing Mark C 2.15±2.20 mm (0.0846±0.0866 in.)  Front bearing Mark D 2.20±2.25 mm (0.0866±0.0886 in.)  Front bearing Mark E 2.25±2.30 mm (0.0886±0.0906 in.)  Front bearing Mark F 2.30±2.35 mm (0.0906±0.0925 in.)
  No.3 clutch hub Mark 2 2.06±2.11 mm (0.0811±0.0831 in.)
  No.3 clutch hub Mark 3 2.12±2.17 mm (0.0835±0.0854 in.)
  No.3 clutch hub Mark 4 2.18±2.23 mm (0.0858±0.0878 in.)
  No.3 clutch hub Mark 5 2.24±2.29 mm (0.0882±0.0902 in.)
  Rear bearing Mark 1 1.90±1.95 mm (0.0748±0.0768 in.)
 Rear bearing Mark 21.96±2.01 mm (0.0772±0.0791 in.)  Rear bearing Mark 3 2.02±2.07 mm (0.0795±0.0815 in.)  Rear bearing Mark 4 2.08±2.13 mm (0.0819±0.0839 in.)  Rear bearing Mark 5 2.14±2.19 mm (0.0843±0.0862 in.)  Rear bearing Mark 6 2.20±2.25 mm (0.0866±0.0886 in.)
± W58 MANUAL TRANSMISSIONSERVICE SPECIFICATIONSMT1±47

 Rear bearing Mark 7 2.26±2.31 mm (0.0890±0.0909 in.)
 Oil seal drive in depth 
  Front bearing retainer (from retainer end) 11.4±12.0 mm (0.449±0.472 in.)
  Control shift lever retainer 55.4±56.0 mm (2.181±2.205 in.)
TORQUE SPECIFICATIONS
 Part tightened NVm kgfVcm ftVlbf
 Transmission x Engine   
 12 mm bolt 72 730 53 10 mm bolt 37 380 27 Engine rear mounting x Transmission 25 250 18 Rear engine mounting member   
 Nut 13 135 10 Bolt 25 260 19 Transmission x Starter 39 400 29 Clutch release cylinder set bolt 13 130 9 
Transmission shift lever x Transmission
 
19
 
195
 
14 
Propeller shaft x Differential
 
93

950
 
69 
 Propeller shaft center bearing
 


49

 500
 
 36
 Crossmember brace set bolt 13 130 9
 Heat insulator set nut 5.4 55 48 in.Vlbf
 Exhaust center pipe x Tail pipe 19 195 14
 Exhaust front pipe x Exhaust center pipe 43 440 32
 Exhaust pipe support bracket set bolt 37 380 27
 Exhaust No.2 front pipe x Exhaust front pipe 43 440 32
 Oxygen sensor set nut 18 180 13
 Shift lever x Control shift lever arm 7.8 80 69 in.Vlbf
 Shift fork set bolt 20 200 14
 Straight screw plug 25 250 18
 Reverse idler gear shaft stopper bolt 25 250 18
 Oil separator x Intermediate plate 18 185 13
 Front bearing retainer set bolt 25 250 18
 Extension housing x Intermediate plate 37 380 27
 Restrict pin 40 410 30
 Shift lever housing x Shift and select lever shaft 39 400 29
 Control shift lever retainer x Extension housing 18 185 13
 No.2 inner shift lever x Control shaft 39 400 29
 No.1 control shift yoke x Control shaft 19 195 14 Drain and filler plugs 39 400 29 Back±up light switch 40 410 30 Control shift lever arm x Control shift lever retainer 25 250 18 Control shift lever arm x Extension housing 19 195 14 Clutch housing x Transmission case 37 380 27 Rear bearing retainer x Intermediate plate 18 185 13
MT1±48± W58 MANUAL TRANSMISSIONSERVICE SPECIFICATIONS

ENGINE
EG±1

EG±2

ENGINE MECHANICAL
PREPARATION
SST (SPECIAL SERVICE TOOLS)
09201±10000 Valve Guide Bushing Remover &
Replacer Set
(09201±01060) Valve Guide Bushing Remover &
Replacer 6
09202±70010 Valve Spring Compressor
09213±70010 Crankshaft Pulley Holding Tool
09222±30010Connecting Rod Bushing Remover
& Replacer
09223±15030 Oil Seal & Bearing ReplacerCrankshaft rear oil seal
09248±55040 Valve Clearance Adjust Tool Set
(09248±05410) Valve Lifter Press
(09248±05420) Valve Lifter Stopper
09301±00110 Clutch Guide Tool2JZ±GE M/T
09316±60010 Transmission & Transfer Bearing
Replacer
(09316±00010) Replacer PipeCrankshaft front oil seal
Camshaft oil seal
± ENGINEENGINE MECHANICALEG±3

(09316±00050) Replacer ªDº
09330±00021Companion Flange Holding Tool
09608±30022 Front Hub Bearing Replacer Set
(09608±05010) Handle
09816±30010 Oil Pressure Switch Socket
09843±18020 Diagnosis Check Wire
09950±50010 Puller C Set
(09951±05010)Hanger 150
(09952±05010) Slide Arm
(09953±05020) Center Bolt 150
(09954±05010)Claw No.1
(09954±05030)Claw No.3
09960±10010 Variable Pin Wrench Set
(09962±01000) Variable Pin Wrench Arm AssyCamshaft timing pulley
Camshaft pulley
Crankshaft timing pulley
Crankshaft pulley
Crankshaft timing pulley
Crankshaft pulley
Crankshaft timing pulley
Crankshaft pulley
Crankshaft timing pulley
Knock sensor
Oil pressure switch
Crankshaft rear oil seal
Valve guide bushing
Crankshaft pulley
Camshaft oil seal
EG±4± ENGINEENGINE MECHANICAL

(09963±01000) Pin 10Camshaft timing pulley
RECOMMENDED TOOLS
Cylinder head bolt
A/C compressor stud bolt
For suspending engine
09040±00010Hexagon Wrench Set

09043±50100Bi±hexagon Wrench 10 mm

09044±00020 Torx Socket E10

09082±00050 TOYOTA Electrical Tester Set
09090±04010 Engine Sling Device

09200±00010 Engine Adjust Kit

09258±00030 Hose Plug Set


EQUIPMENT
 Caliper gauge 
 CO/HC meter 
 
 Compression gauge
 
 
 Connecting rod aligner 
 Cylinder gauge 
 
 Dial indicator 
 
 Dye penetrant 
 Engine tune±up tester 
± ENGINEENGINE MECHANICALEG±5

 Heater 
 Micrometer 
 
 Mirror
 
 
 Magnetic finger 
 Piston ring compressor 
 
 Piston ring expander
 
 
 Plastigage 
 Precision straight edge 
 
 Spring tester
 
 Valve spring
 Steel square Valve spring
 Thermometer 
 
 Torque wrench 
 
 Valve seat cutter 
 Vernier calipers 
 
 V±block 
 
SSM (SERVICE SPECIAL MATERIALS)
 
 
 
08826±00080 
 
 
Seal Packing Black or equivalent
(FIPG) 
 
 
No.1 camshaft bearing cap
Cylinder head
Rear oil seal retainer
 
 
 
08833±00070 
 
 
Adhesive 1324,
THREE BOND 1324 or equivalent 
 
 
Drive plate bolt (A/T)
Union for oil cooler hose
(2JZ±GTE)
 
 
 
08833±00080 
 
 
Adhesive 1344,
THREE BOND 1344,
LOCTITE 242 or equivalent 
 
 
Idler pulley pivot bolt
Oil pressure switch
EG±6± ENGINEENGINE MECHANICAL