parking brake TOYOTA SUPRA 1997 Service Service Manual

RS073-02
RS-36
- SUPPLEMENTAL RESTRAINT SYSTEMAIRBAG SENSOR ASSEMBLY
1975 Author
: Date
:
1997 SUPRA (RM502U)
INSTALLATION
NOTICE:

Never use SRS parts from another vehicle. When re-
placing parts, replace them with new parts.

Never reuse the airbag sensor assembly involved in
a collision when the airbag has deployed.

Never repair a sensor in order to reuse it.
1. INSTALL AIRBAG SENSOR ASSEMBLY
(a) Using a torx wrench, install the airbag sensor assembly
with 4 screws.
Torx wrench: T40 (Part No.09042-00020 or locally
manufactured tool)
Torque: 21 N´m (210 kgf´cm, 15 ft´lbf)
(b) Connect the airbag sensor connectors.
NOTICE:

Installation of the connector is done after the sensor
assembly has been installed.

Make sure the sensor assembly is installed with the
specified torque.

If the sensor assembly has been dropped, or there are
cracks, dents or other defects in the case, bracket or
connector, replace the sensor assembly with a new
one.

When installing the senor assembly, take care that
the SRS wiring does not interfere with other parts and
is not pinched between other parts.

After installing , shake the sensor assembly to check
that there is no looseness.
2. INSTALL THESE PARTS:
(a) Console box
(b) Parking brake hole cover
(c) Console panel upper

SA0OS-02
SA3213
AB
D
Front
C
R05816R05817F03229
LH
RHA
E = B - AB
C
D
F = D - C SA-8
- SUSPENSION AND AXLEREAR WHEEL ALIGNMENT
1698 Author
: Date
:
1997 SUPRA (RM502U)
REAR WHEEL ALIGNMENT
INSPECTION
1. MEASURE REAR VEHICLE HEIGHT
(See page SA-3)
2. INSTALL CAMBER- CASTER- KINGPIN GAUGE
ONTO VEHICLE OR POSITION VEHICLE ON WHEEL
ALIGNMENT TESTER
Follow the specific instructions of the equipment manufacturer.
3. INSPECT CAMBER
2JZ-GE2JZ-GTE
Camber
Left-right error-1°35' ± 45'
(-1.58° ± 0.75°)
30' (0.5°) or less-1°30' ± 45'
(-1.5° ± 0.75°)
30' (0.5°) or less
4. INSPECT TOE-IN
Toe-in
(Total)A + B: 0°18' ± 12' (0.3° ± 0.2°)
C - D: 3 ± 2 mm (0.12 ± 0.08 in.)
5. ADJUST CAMBER AND TOE-IN
(a) Measure the length of the lower suspension arm No.1 and
No.2, as shown in the illustration.
Length:
(E - F) or (F - E) should be less than 4.0 mm (0.16 in.).
If not, adjust the length of the arms by turning the adjusting cam
as shown, until (E - F) or (F - E) is less than 4.0 mm (0.16 in.).
(b) Measure the camber and toe-in.
If the camber and toe-in are still not within the specification, ad-
just the camber and toe-in with the adjusting cam.
(c) Remove the bolt and disconnect the parking brake cable
bracket.

R06947
Z18438
Example
Camber
Toe-in
R05675
Front
LHRH + (Longer) - (Shorter) - (Shorter)
- (Shorter) - (Shorter) + (Longer) + (Longer)+ (Longer)
- SUSPENSION AND AXLEREAR WHEEL ALIGNMENT
SA-9
1699 Author
: Date
:
1997 SUPRA (RM502U)
(d) Loosen and adjust the No.1 and/or No.2 cams.
(e) Adjust camber and toe-in by turning the No.1 and/or No.2
cams (See adjustment chart).
HINT:
Try to adjust the camber and toe-in to the center value.
(f) Torque the No.1 and/or No.2 cam nuts.
Torque: 184 N´m (1,880 kgf´cm, 136 ft´lbf)
(g) Connect the parking brake cable bracket with the bolt.
6. HOW TO READ ADJUSTMENT CHART
(a) Mark on the graph the measurements taken from vehicle.
Example (2JZ-GTE):
Camber (LH): -1°00' (-1°)
Camber (RH): -1°30' (-1.5°)
(b) Read from the graph the amounts of the front and/or rear
cam to be adjusted.
Amount to turn adjusting cam (by graduation)
LH Front cam: + (Longer) 1.1
LH Rear cam: + (Longer) 3.0
RH Front cam: - (Shorter) 1.0
RH Rear cam: + (Longer) 0.9

SA0PK-02
W00616
Washer
Drive Shaft
Parking Brake CableBrake Caliper
Hub Bolt ABS Speed
SensorUpper Suspension Arm
Shoe Guide Plate
Lower Suspension
Arm No. 1Rear Shock
Absorber
Parking Brake
Exhaust Pipe Supprot
O-Ring Lower Suspension
Arm No. 2
Lower Suspension
Arm BraceStrut Rod
Exhaust PipeCotter Pin
Exhaust Pipe Supprot
RingDisc
Lock Cap

Non-reusable part
- SUSPENSION AND AXLEREAR AXLE HUB
SA-41
1731 Author
: Date
:
1997 SUPRA (RM502U)
REAR AXLE HUB
COMPONENTS

SA0PL-02
Z18437
R 1111 0
- SUSPENSION AND AXLEREAR AXLE HUB
SA-43
1733 Author
: Date
:
1997 SUPRA (RM502U)
REMOVAL
1. REMOVE REAR WHEEL
Torque: 103 N´m (1,050 kgf´cm, 76 ft´lbf)
2. REMOVE BRAKE CALIPER AND DISC
(a) Remove the 2 bolts and brake caliper from the rear axle
hub.
Torque: 104 N´m (1,065 kgf´cm, 77 ft´lbf)
(b) Support the brake caliper securely.
(c) Place matchmarks on the disc and axle hub.
(d) Remove the disc.
3. CHECK BEARING BACKLASH AND AXLE HUB DEVI-
ATION
(a) Using a dial indicator near the center of the axle hub and
check the backlash in the bearing shaft direction.
Maximum: 0.05 mm (0.0020 in.)
If the backlash exceeds the maximum, replace the bearing.
(b) Using a dial indicator, check the deviation at the surface
of the axle hub outside the hub bolt.
Maximum: 0.05 mm (0.0020 in.)
If the deviation exceeds the maximum, replace the axle hub.
4. REMOVE DRIVE SHAFT LOCK NUT
(a) Install the disc and brake caliper.
Torque: 104 N´m (1,065 kgf´cm, 77 ft´lbf)
(b) Remove the cotter pin and lock cap.
(c) With applying the brakes, remove the nut.
Torque: 289 N´m (2,950 kgf´cm, 213 ft´lbf)
(d) Remove the brake caliper and disc.
5. REMOVE DRIVE SHAFT (See page SA-51)
6. REMOVE PARKING BRAKE SHOE
(See page BR-60)
7. DISCONNECT ABS SPEED SENSOR
Remove the bolt and disconnect the ABS speed sensor.
Torque: 7.8 N´m (80 kgf´cm, 69 in.´lbf)
8. DISCONNECT PARKING BRAKE CABLE
(a) Remove the 2 parking brake cable set bolts.
Torque: 8.0 N´m (80 kgf´cm, 69 in.´lbf)
(b) Remove the 2 backing plate set bolts.
Torque: 26 N´m (260 kgf´cm, 19 ft´lbf)
(c) Remove the bolt and shoe guide plate.
Torque: 18 N´m (185 kgf´cm, 13 ft´lbf)

R07043
R07312
Z09531
Matchmarks SA-44
- SUSPENSION AND AXLEREAR AXLE HUB
1734 Author
: Date
:
1997 SUPRA (RM502U)
(d) Using a 14 mm hexagon wrench, remove the hexagon
bolt.
Torque: 180 N´m (1,825 kgf´cm, 132 ft´lbf)
(e) Slide the backing plate to the outside and disconnect the
parking brake cable.
9. REMOVE STRUT ROD
Remove the 2 bolts and nuts.
Torque: 184 N´m (1,880 kgf´cm, 136 ft´lbf)
HINT:
At the time of installation, after stabilizing the suspension,
torque the bolt.
10. DISCONNECT LOWER SUSPENSION ARM NO.1
(a) Remove the 2 bolt and disconnect the parking brake
cable clamps.
Torque: 19 N´m (190 kgf´cm, 14 ft´lbf)
(b) Place matchmarks on the adjusting cam and sub-frame.
(c) Remove the nut, washer, adjusting cam plate and adjust-
ing cam and disconnect the lower suspension arm No.1.
Torque: 184 N´m (1,880 kgf´cm, 136 ft´lbf)
HINT:
At the time of installation, after stabilizing the suspension,
torque the nut.
11. DISCONNECT LOWER SUSPENSION ARM NO.2
(a) Remove the nut, washer and bolt and disconnect the
shock absorber from the lower suspension arm No.2.
Torque: 137 N´m (1,400 kgf´cm, 101 ft´lbf)
HINT:
At the time of installation, after stabilizing the suspension,
torque the nut.
(b) Remove the nut and disconnect the stabilizer bar link from
the lower suspension arm No.2.
Torque: 74 N´m (750 kgf´cm, 54 ft´lbf)

SA0QB-02
W02905
Bushing
Shock Absorber
Stabilizer
Bar Link
Adjusting Cam Washer
Lower Suspension
Arm No. 2
Brake
Caliper Drive ShaftABS Speed
Sensor
Lower Suspension
Arm No. 1
Bushing
Upper Suspension
Arm


Cotter Pin Lock Cap
Exhaust Pipe Support O-Ring Nut
Strut Rod Lower Suspension
Arm BraceAdjusting
Cam
Parking Brake Cable
Bushing
Exhaust Pipe Support Ring
Exhaust Pipe
Non-reusable part
SA-96
- SUSPENSION AND AXLEREAR UPPER SUSPENSION ARM
1786 Author
: Date
:
1997 SUPRA (RM502U)
REAR UPPER SUSPENSION ARM
COMPONENTS

SA0QG-02
W02905
Bushing
Shock Absorber
Stabilizer
Bar Link
Adjusting Cam Washer
Lower Suspension
Arm No. 2
Brake
Caliper Drive ShaftABS Speed
Sensor
Lower Suspension
Arm No. 1
Bushing
Upper Suspension
Arm


Cotter Pin Lock Cap
Exhaust Pipe Support O-Ring Nut
Strut Rod Lower Suspension
Arm BraceAdjusting
Cam
Parking Brake Cable
Bushing
Exhaust Pipe Support Ring
Exhaust Pipe
Non-reusable part
- SUSPENSION AND AXLEREAR LOWER SUSPENSION ARM AND STRUT ROD
SA-101
1791 Author
: Date
:
1997 SUPRA (RM502U)
REAR LOWER SUSPENSION ARM AND STRUT ROD
COMPONENTS

SA0QH-01
R07312
R07045
SST
R07038
Matchmarks SA-102
- SUSPENSION AND AXLEREAR LOWER SUSPENSION ARM AND STRUT ROD
1792 Author
: Date
:
1997 SUPRA (RM502U)
REMOVAL
1. REMOVE REAR WHEEL
Torque: 103 N´m (1,050 kgf´cm, 76 ft´lbf)
2. REMOVE REAR DRIVE SHAFT (See page SA-51)
3. REMOVE BRAKE CALIPER
(a) Remove the 2 bolts and brake caliper from the rear axle
carrier.
Torque: 104 N´m (1,065 kgf´cm, 77 ft´lbf)
(b) Support the brake caliper securely.
4. REMOVE STRUT ROD
Remove the 2 nuts, washer, bolts and strut rod.
Torque: 184 N´m (1,880 kgf´cm, 136 ft´lbf)
HINT:
At the time of installation, after stabilizing the suspension,
torque the bolts.
5. REMOVE LOWER SUSPENSION ARM NO.1
(a) Remove the nut.
Torque: 59 N´m (600 kgf´cm, 43 ft´lbf)
(b) Using SST, disconnect the lower suspension arm No.1
from the rear axle carrier.
SST 09610-20012
NOTICE:
Be careful not to damage the dust boot.
(c) Remove the bolt and disconnect the parking brake cable
bracket.
Torque: 19 N´m (190 kgf´cm, 14 ft´lbf)
(d) Place matchmarks on the adjusting cam No.1 and sub-
frame.
(e) Remove the nut, washer, adjusting cam plate No.1 and
adjusting cam No.1.
Torque: 184 N´m (1,880 kgf´cm, 136 ft´lbf)
HINT:
At the time of installation, after stabilizing the suspension,
torque the nut.
(f) Remove the lower suspension arm No.1.

SS-58
- SERVICE SPECIFICATIONSSUSPENSION AND AXLE
215 Author
: Date
:
1997 SUPRA (RM502U)Part tightened
N´mkgf´cmft´lbf
Rear
Hub nut1031,05076
Rear shock absorber x Lower suspension arm No.21371,400101
Upper suspension arm x Suspension crossmember1641,670121
Rear axle carrier x Brake caliper1041,06577
Lower suspension arm No.1 x Rear axle carrier5960043
Lower suspension arm No.1 x Subframe1841,880136
Lower suspension arm No.2 x Rear axle carrier1501,52511 0
Lower suspension arm No.2 x suspension crossmember1841,880136
Lower suspension arm brace x Subframe1818013
ABS speed sensor x Rear axle carrier7.88069 in.´lbf
Parking brake cable set bolt8.08069 in.´lbf
Strut rod x Rear axle carrier1841,880136
Strut rod x Body1841,880136
Rear drive shaft x Axle hub2892,950213
Upper suspension arm x Rear axle carrier1081,10080
Backing plate x Rear axle carrier2626019
Shoe guide plate set bolt1818513
Parking brake cable clamp set bolt1919014
Rear axle carrier x Backing plate Hexagon bolt1801,825132
Rear drive shaft x Differential 2JZ-GE
2JZ-GTE65
83660
85048
61
Heat insulator set nut5.45548 in.´lbf
Center floor crossmember brace set nut131309
Center support bearing set bolt4950036
Rear differential x Propeller shaft7980558
Propeller shaft x Transmission 2JZ-GTE5657041
Oxygen sensor 2JZ-GE4445034
Front exhaust pipe x Center exhaust pipe 2JZ-GE
2JZ-GTE44
58450
59033
43
Oxygen sensor set nut 2JZ-GTE2020014
Differential mounting boltFront
Rear147
1421,500
1,450108
105
Ring gear x Differential caseSee page SA-74
Drive pinion x Companion flange2JZ-GTE M/T (Maximam)
Except 2JZ-GTE M/T (Maximam)510
4905,200
5,000376
362
Differential carrier retainer set bolt 2JZ-GTE M/T
Except 2JZ-GTE M/T47
22480
22535
16
Differential carrier cover set bolt 2JZ-GTE M/T
Except 2JZ-GTE M/T78
47800
47558
34
Differential carrier cover x Deflector7.07062 in.´lbf
Drain and Filler plug4950036
Breather plug2121015
Shock absorber x Body2626019
Shock absorber cape x Suspension support101058
Suspension support x Shock absorber2728020