relay TOYOTA SUPRA 1997 Service Workshop Manual

FI6930
B-W
R/B No.22
2A
EFI No.1 B
BatteryEFI Main RelayB-R R/B No.2
B-Y
W-B
EBEA2
2
22
2 23
5
1
EA1
8
5
1
Mass Air Flow Meter2
5Y-R
B-RA
B
B 66
28
E2G
E1 VG GR24
M-RELB+ ECM
1
- DIAGNOSTICSENGINE (2JZ-GTE)
DI-171
399 Author
: Date
:
1997 SUPRA (RM502U)
WIRING DIAGRAM
INSPECTION PROCEDURE
1 Connect the OBD II scan tool or TOYOTA hand-held tester, and read value of
mass air flow rate.
RESULT:
(a) Connect the OBD II scan tool or TOYOTA hand-held tester to the DLC3.
(b) Turn ignition switch ON and push the OBD II scan tool or TOYOTA hand-held tester main switch ON.
(c) Start the engine.
CHECK:
Read mass air flow rate on the OBD II scan tool or TOYOTA hand-held tester.
RESULT:
Type IType II
Mass air flow rate0.0 gm / sec.359.0 gm / sec. or more
Type I Go to step 2.
Type II Go to step 5.

BE6653
P24310A00099
ON
1(+)
A00689
STARTCheck Harness A
ECM
B66 VG(+)
DI-172
- DIAGNOSTICSENGINE (2JZ-GTE)
400 Author
: Date
:
1997 SUPRA (RM502U)
2 Check voltage of mass air flow meter power source.
PREPARATION:
(a) Disconnect the mass air flow meter connector.
(b) Turn ignition switch ON.
CHECK:
Measure voltage between terminal 1 of mass air flow meter con-
nector and body ground.
OK:
Voltage: 9 - 14 V
NG Check for open in harness and connector be-
tween EFI main relay (Marking: EFI MAIN) and
mass air flow meter (See page IN-28).
OK
3 Check voltage between terminal VG of ECM and body ground.
PREPARATION:
(a) Connect Check Harness A (See page DI-164).
(b) Start the engine.
CHECK:
Measure voltage between terminal VG of ECM and body
ground while engine is idling, transmission is in park or neutral
position and A/C switch is OFF.
OK:
Voltage: 1.1 - 1.5 V
OK Check and replace ECM (See page IN-28).
NG

S02435
Battery
B
W-BEFI No.1
R/B No.2R/B No.2
EFI Main Relay
2
2A 1
B-W
2 22
2
1
2 3 5B-YB-R
8
EA1
B-REA25
B-RGR
W24
48A
BM-REL
OX1
23
1 4
B-L Heated Oxygen
Sensor
(Bank 1 Sensor 1)
B
B
B
EA2
B-R B-R
B-R B-R
R-L
IJ1
IC1
2
4 20
23
1 4 Heated
Oxygen
Sensor
(Bank 1
Sensor 2)
IC1
20
IC1
IJ2
IC1
IJ1
BRBR
BR
BR-WBR-W
8
18 12R-L 9
IJ2
BR
BR-W5 R-L1471
41
72ECM
B+
E1
HT1
E01
OXS
E1
HTS
E01
EDEBBR
- DIAGNOSTICSENGINE (2JZ-GTE)
DI-191
419 Author
: Date
:
1997 SUPRA (RM502U)
WIRING DIAGRAM
INSPECTION PROCEDURE
1 Connect the OBD II scan tool or TOYOTA hand-held tester and read value for
voltage output of heated oxygen sensor.
PREPARATION:
(a) Connect the OBD II scan tool or TOYOTA hand-held tester to the DLC 3.
(b) Warm up engine to normal operation temperature.
CHECK:
Read voltage output of heated oxygen sensor (bank 1 sensor 1) when engine is suddenly raced.
HINT:
Perform quick racing to 4,000 rpm 3 times using accelerator pedal.
OK:
Both heated oxygen sensors (bank 1 sensor 1) output a RICH signal (0.45 V or more) at least
once.
OK Check and replace ECM (See page IN-28).
NG

DI-198
- DIAGNOSTICSENGINE (2JZ-GTE)
426 Author
: Date
:
1997 SUPRA (RM502U)
2 Check resistance of heated oxygen sensor heater (See page SF-82).
NG Replace heated oxygen sensor.
OK
Check and repair harness or connector be-
tween EFI main relay (Making: EFI MAIN) and
heated oxygen sensor and ECM.

FI6975
Throttle ValveVSVECM
EGR Valve
EGR Gas
Temp. Sensor
Exhaust Gas
Air
Intake
ChamberEGR
Vacuum
Modulator
S01078
R/B No.2
Battery R/B No.2
B
B-W
W-B EFI No.1
1
2A2 2
2 2 2
3
2 1
5
EFI Main Relay
B-Y B-R2
8
EA2
EA1VSV For EGR1
2 B-R P
GR
EGR Gas
Temp. Sensor
2
1BR-Y
W-BECM
75
24
46
65B
B
B
BEGR
E01
+B
M-REL
5V
THG
E2
EB
- DIAGNOSTICSENGINE (2JZ-GTE)
DI-217
445 Author
: Date
:
1997 SUPRA (RM502U)
DTC P0401 Exhaust Gas Recirculation Flow Insufficient
Detected
CIRCUIT DESCRIPTION
The EGR system recirculates exhaust gas, which is controlled to the proper quantity to suit the driving condi-
tions, into the intake air mixture to slow down combustion, reduce the combustion temperature and reduce
NOx emissions. The amount of EGR is regulated by the EGR vacuum modulator according to the engine
load.
If even one of the following conditions is fulfilled, the VSV is
turned ON by a signal from the ECM. This results in atmospher-
ic air acting on the EGR valve, closing the EGR valve and shut-
ting off the exhaust gas (EGR cut-off).
Under the following conditions, EGR is cut to maintain driveabil-
ity.

Before the engine is warmed up.

During deceleration (throttle valve closed).

Light engine load (amount of intake air very small).

Engine racing.
DTC No.DTC Detecting ConditionTrouble Area
P0401
After the engne is warmed up and run at 80 km/h (50 mph) for
3 to 5 min., the EGR gas temperature sensor value does not
exceed 45°C (113°F) above the ambient air temperature
(2 trip detection logic)
EGR valve stuck closed

Short in VSV circuit for EGR

Open in EGR gas temp. sensor circuit

EGR hose disconnected

ECM
WIRING DIAGRAM
DI4T3-01

S05422
To Turbo
Charcoal
Canister
Fuel Tank
ECMIntake Manifold VSV for
EVAP
S01079
Battery
EB
W-B
BB-W
R/B No.2
EFI No.1
EFI Main Relay
2 2A
2
2 2
2
35
1 2
B-R
B-YB-REA22VSV for EVAP
1274
B
ECM
EVAP
E01
B+
GR24
A
M-REL
V
EA18 1 DI-234
- DIAGNOSTICSENGINE (2JZ-GTE)
462 Author
: Date
:
1997 SUPRA (RM502U)
DTC P0441 Evaporative Emission Control System
Incorrect Purge Flow
CIRCUIT DESCRIPTION
To reduce HC emissions, evaporated fuel from the fuel tank is routed through the charcoal canister to the
intake manifold for combustion in the cylinders.
The ECM changes the duty signal to the VSV for EVAP so that the intake quantity of HC emissions is ap-
propriate for the driving conditions (engine load, engine speed, etc.) after the engine is warme up.
DTC No.DTC Detecting ConditionTrouble Area
P0441
The proper response to the computer command does not oc-
cur
(2 trip detection logic)

Open or short in VSV circuit for EVAP

VSV for EVAP

Vacuum hose blocked or disconnected

ECM

Charcoal canister
WIRING DIAGRAM
DI4T6-01

A00711
ON
Air
Air
FEF
E
VSV: ON VSV: OFF
- DIAGNOSTICSENGINE (2JZ-GTE)
DI-235
463 Author
: Date
:
1997 SUPRA (RM502U)
INSPECTION PROCEDURE
TOYOTA hand-held tester
1 Connect the TOYOTA hand-held tester and check operation of VSV for EVAP.
PREPARATION:
(a) Connect the TOYOTA hand-held tester to the DLC3.
(b) Turn ignition switch ON and push the TOYOTA hand-held
tester main switch ON.
(c) Select the ACTIVE TEST mode on the TOYOTA hand-
held tester.
CHECK:
Check operation of VSV when VSV is operated by the TOYOTA
hand-held tester.
OK:
VSV is ON:
Air from pipe E flows out through pipe F.
VSV is OFF:
Air does not flow from pipe E to pipe F.
OK Go to step 4.
NG
2 Check VSV for EVAP (See page SF-71).
NG Replace VSV for EVAP.
OK
3 Check for open and short in harness and connector between EFI main relay
(Marking: EFI MAIN) and ECM (See page IN-28).
NG Repair or replace harness or connector.
OK
Check and replace ECM (See page IN-28).

FI6973
Throttle Body
Chamber
From
Air
Flow
Meter
To
Cylinder Head
Valve ShaftRotorCoilsValveThrottle
Valve
Air Intake
S03465
Battery
B
W-B
EB
EFI No.1
2A2
R/B
No.2
B-W
22 2
2
5
1
3 2B-Y B-R2
B-R
EA2
EA18
GR24
35
33
34
32A
B
B
B
B
B-R
5
2B1
B2S1
S3
S2
S44
6
1 3
IAC ValveV-Y
G-O
G-W
R-GE01 ISC1
M-REL
B+ ECM
ISC3
ISC2
ISC4
1
EFI Main Relay
R/B
No.2 DI-240
- DIAGNOSTICSENGINE (2JZ-GTE)
468 Author
: Date
:
1997 SUPRA (RM502U)
DTC P0505 Idle Control System Malfunction
CIRCUIT DESCRIPTION
The step motor type IAC valve is located in front of the intake
air chamber. Intake air bypassing the throttle valve is directed
to the IAC valve through a passage. A step motor is built into
the IAC valve. It consists of 4 coils, a magnetic rotor, valve shaft
and valve.
When current flows to the coils due to signals from the ECM, the
rotor turns and moves the valve shaft forward or backward,
changing the clearance between the valve and the valve seat.
In this way the intake air volume bypassing the throttle valve is
regulated, controlling the engine speed.
There are 125 possible positions to which the valve can be
opened.
DTC No.DTC Detecting ConditionTrouble Area
P0505Idle speed continues to vary greatly from the target speed
(2 trip detection logic)

IAC valve is stuck or closed

Open or short in IAC valve circuit

Open or short in A/C signal circuit

Air intake (hose loose)
WIRING DIAGRAM
DI4T8-01

A00715
ON
Check Harness A
B35, 34, 33, 32
ISC1(+)
ISC2(+)ISC3(+)
ISC4(+)
DI-242
- DIAGNOSTICSENGINE (2JZ-GTE)
470 Author
: Date
:
1997 SUPRA (RM502U)
2 Check voltage between terminals ISC1, ISC2, ISC3, ISC4 of ECM connector and
body ground.
PREPARATION:
(a) Connect Check Harness A to the connectors on the wire
harness side (See page DI-164).
HINT:
The other side of Check Harness A is not connected to the ECM
terminals.
(b) Turn ignition switch ON.
CHECK:
Measure voltage between terminals ISC1, ISC2, ISC3, ISC4 of
ECM connector and body ground.
OK:
Voltage: 9 - 14 V
OK Go to step 4.
NG
3 Check IAC valve (See page SF-52).
NG Replace IAC valve.
OK
Check for open and short in harness and connector between EFI main relay (Marking: EFI MAIN)
and IAC valve, IAC valve and ECM (See page IN-28).
4 Check operation of the IAC valve (See page SF-52).
NG Repair or replace IAC valve.
OK
Check and replace ECM (See page IN-28).

S05428
Battery
B
W-B
EFI No.1
EB
R/B
No.2
2A12
B-D
R/B
No.2
2
2 2 2
51
32
EFI No.2 Relay
B-R L-O
E1 L-O
B-R
B-R 5EA2
BP1
BI
2
W-B
W-B
Fuel
Pump
5 4
L
6BP1
5L-R
FP4 Fuel Pump ECU
B+
B+
E
1DI FPCVSV for
Fuel Pressure
12
W-L
IB1IC2
73
22
21
B
A
A
V-WV-W
V-W
GG
G 1211
124IC2IJ1
IJ1
IC2
DI FPC5VEO1 FPUECM
5
10 DI-248
- DIAGNOSTICSENGINE (2JZ-GTE)
476 Author
: Date
:
1997 SUPRA (RM502U)
DTC P1200 Fuel Pump Relay/ECU Circuit Malfunction
CIRCUIT DESCRIPTION
The fuel pump speed is controlled at 2 steps (high speed, low speed) by the condition of the engine (starting,
light load, heavy load), when the engine starts (STA ON), the ECM sends a Hi signal (about 5 V) to the fuel
pump ECU (FPC terminal).
The fuel pump ECU then outputs Hi voltage (battery positive voltage) to the fuel pump so that the fuel pump
operates at high speed.
After the engine starts, during idling or light loads, the ECM outputs a Low signal (about 2.5 V) to the fuel
pump ECU, the fuel pump ECU outputs Low voltage (about 9 V) to the fuel pump and causes the fuel pump
to operate at low speed.
If the intake air volume increases (high engine load), the ECM sends a Hi signal to the fuel pump ECU and
causes the fuel pump to operate at high speed.
DTC No.DTC Detecting ConditionTrouble Area
Open or short in fuel pump circuit for 1 sec. or more with en-
gine speed 1,000 rpm or less
(2 trip detection logic)

Open or short in fuelpumpECU circuit
P1200
Open in input circuit of fuel pump ECU (FPC) with engine
speed 1,000 rpm or less
(2 trip detection logic)

Open or short in fuel pump ECU circuit

Fuel pump ECU

ECM power source circuit

Fuel pump
Open or short in diagnostic signal line (DI) of fuel pump ECU
with engine speed 1,000 rpm or less
(2 trip detection logic)
Fuel um

ECM
WIRING DIAGRAM
DI4TB-01