TOYOTA T100 1996 Factory Service Manual

Downloaded from www.Manualslib.com manuals search engine SS098−01
− SERVICE SPECIFICATIONSCOOLING (3RZ−FE)
SS−21
195 Author: Date:
1996 TOYOTA T100 (RM449U)
COOLING (3RZ−FE)
SERVICE DATA
Thermostat
Valve opening temperature
Valve lift at 95°C (203°F)80 − 84°C (176 − 183°F)
8 mm (0.31 in.) or more
Radiator capRelief valve opening pressure STD
Minimum74 − 103 kPa (0.75 − 1.05 kgf/cm2, 10.7 − 14.9 psi)
59 kPa (0.6 kgf/cm2, 8.5 psi)

Downloaded from www.Manualslib.com manuals search engine SS099−01
SS−22
− SERVICE SPECIFICATIONSCOOLING (3RZ−FE)
1996 TOYOTA T100 (RM449U)
TORQUE SPECIFICATION
Part tightenedN·mkgf·cmft·lbf
Cylinder block x Drain plug2425018
Fluid coupling x Fan5.55549 in.·lbf
Water pump x Cylinder block expect bolt A
for bolt A8.9
24.590
25078 in.·lbf
18
Water inlet x Water inlet housing2020015
Radiator support x Radiator tank M/T
A/T13
5.5130
569
49 in.·lbf
Radiator mounting bolt3131023

Downloaded from www.Manualslib.com manuals search engine SS00Y−03
− SERVICE SPECIFICATIONSCOOLING (5VZ−FE)
SS−23
197 Author: Date:
1996 TOYOTA T100 (RM449U)
COOLING (5VZ−FE)
SERVICE DATA
ThermostatValve opening pressure
Valve lift at 95°C (203°F)80 − 84°C (176 − 183°F)
8.5 mm (0.335 in .) or more
Radiator capRelief valve opening pressure STD
Minimum74 − 103 kPa (0.75 − 1.05 kgf/cm2, 10.7 − 14.9 psi)
59 kPa (0.6 kgf/cm2, 8.5 psi)

Downloaded from www.Manualslib.com manuals search engine SS00Z−06
SS−24
− SERVICE SPECIFICATIONSCOOLING (5VZ−FE)
1996 TOYOTA T100 (RM449U)
TORQUE SPECIFICATION
Part tightenedN·mkgf·cmft·lbf
Fan x Fan pulley bracket5.45548 in.·lbf
Water pump x Cylinder block − Short bolt2020014
Water inlet x Water pump2020014
Radiator support x Body121208.7

Downloaded from www.Manualslib.com manuals search engine SS09A−01
− SERVICE SPECIFICATIONSLUBRICATION (3RZ−FE)
SS−25
199 Author: Date:
1996 TOYOTA T100 (RM449U)
LUBRICATION (3RZ−FE)
SERVICE DATA
Oil pressure
At idle speed (normal operating temperature)
At 3,000 rpm (normal operating temperature)29 kPa (0.3 kgf/cm2, 4.3 psi) or more
245 − 490 kPa (2.5 − 5.0 kgf/cm2, 36 − 71 psi)
Oil pump
Body clearance STD
Maximum
Tip clearance STD
Maximum
Side clearance STD
Maximum0.100 − 0.175 mm (0.0039 − 0.0069 in.)
0.30 mm (0.0118 in.)
0.011 − 0.240mm (0.0043 − 0.0094 in.)
0.25 mm (0.0098 in.)
0.030 − 0.090 mm (0.0012 − 0.0035 in.)
0.15 mm (0.0059 in.)

Downloaded from www.Manualslib.com manuals search engine SS09B−02
SS−26
− SERVICE SPECIFICATIONSLUBRICATION (3RZ−FE)
1996 TOYOTA T100 (RM449U)
TORQUE SPECIFICATION
Part tightenedN·mkgf·cmft·lbf
Oil pan x Drain plug2525018

Downloaded from www.Manualslib.com manuals search engine SS012−01
− SERVICE SPECIFICATIONSLUBRICATION (5VZ−FE)
SS−27
201 Author: Date:
1996 TOYOTA T100 (RM449U)
LUBRICATION (5VZ−FE)
SERVICE DATA
Oil pressureNormal operating temperature at idle speed
at 3,000 rpm29 kPa (0.3 kgf/cm2, 4.3 psi) or more
245 − 520 kPa (2.5 − 5.3 kgf/cm2, 36 − 75 psi)
Oil pumpBody clearance STD
Maximum
Tip clearance STD
Maximum
Side clearance STD
Maximum0.10 − 0.18 mm (0.0039 − 0.0069 in.)
0.30 mm (0.0118 in.)
0.11 − 0.24 mm (0.0043 − 0.0094 in.)
0.35 mm (0.0138 in.)
0.03 − 0.09 mm (0.0012 − 0.0035 in.)
0.15 mm (0.0059 in.)

Downloaded from www.Manualslib.com manuals search engine SS013−05
SS−28
− SERVICE SPECIFICATIONSLUBRICATION (5VZ−FE)
1996 TOYOTA T100 (RM449U)
TORQUE SPECIFICATION
Part tightenedN·mkgf·cmft·lbf
Oil pressure switch x Cylinder block1515011
Oil pump x Oil pump body cover101058
Oil pump x Cylinder block Bolt A
Bolt B20
42200
42014
31
Oil pump x Relief valve3737527
Oil strainer x Cylinder block7.57666 in.·lbf
Oil pan x Cylinder block7.67867 in.·lbf
Oil cooler x Cylinder block5960043

Downloaded from www.Manualslib.com manuals search engine SS09C−03
− SERVICE SPECIFICATIONSIGNITION (3RZ−FE)
SS−29
203 Author: Date:
1996 TOYOTA T100 (RM449U)
IGNITION (3RZ−FE)
SERVICE DATA
Firing order−1 − 3 − 4 − 2
High−tension
cordResistance Maximum25 kΩ per cord
Spark plugRecommended spark plug ND
Recommended spark plug NGK
Correct electrode gapK16R−U
BKR5EYA
0.8 mm (0.031 in.)
Ignition coil
Resistance
Primary coilCold
Hot
Secondary coil Cold
Hot
0.36 − 0.55 Ω
0.45 − 0.65 Ω
9.0 − 15.4 kΩ
11.4 − 18.1 kΩ
Distributor
Air gap
Signal generator (pick up coil) Resistance
at cold G+ − G−
at hot G+ − G−0.2 − 0.4 mm (0.008 − 0.016 in.)
185 − 275 Ω
240 − 325 Ω
Crankshaft
position
sensorResistance at cold NE+ − NE−
at hot NE+ − NE−1,630 − 2,740 Ω
2,065 − 3,225 Ω

Downloaded from www.Manualslib.com manuals search engine SS09D−03
SS−30
− SERVICE SPECIFICATIONSIGNITION (3RZ−FE)
1996 TOYOTA T100 (RM449U)
TORQUE SPECIFICATION
Part tightenedN·mkgf·cmft·lbf
Spark plug x Cylinder head2020014
Distributor x Cylinder head1919514
Crankshaft position sensor x Timing chain cover8.58574 in.·lbf
Generator bracket x Cylinder block74.576055
Generator bracket x Timing chain cover1818013