TOYOTA TERCEL 1996 Service Repair Manual

IG08I-01
S06251
Camshaft Position
SensorCamshaft Position
Sensor Connector
- IGNITIONCAMSHAFT POSITION SENSOR
IG-9
640 Author
: Date
:
1996 TERCEL (RM440U)
CAMSHAFT POSITION SENSOR
COMPONENTS

IG08J-01
IG-10
- IGNITIONCAMSHAFT POSITION SENSOR
1996 TERCEL (RM440U)
REMOVAL
REMOVE CAMSHAFT POSITION SENSOR
(a) Disconnect the camshaft position sensor connector.
(b) Remove the bolt and camshaft position sensor.
Torque: 8 N´m (80 kgf´cm, 69 in.´lbf)

IG08K-04
- IGNITIONCAMSHAFT POSITION SENSOR
IG-1 1
1996 TERCEL (RM440U)
INSTALLATION
Installation is in the reverse order of removal (See page IG-10).

IG08L-05
IG-12
- IGNITIONCRANKSHAFT POSITION SENSOR
643 Author
: Date
:
1996 TERCEL (RM440U)
CRANKSHAFT POSITION SENSOR
COMPONENTS

IG08M-04
P21254
Connector Clamp
P21034
- IGNITIONCRANKSHAFT POSITION SENSOR
IG-13
1996 TERCEL (RM440U)
REMOVAL
1. DISCONNECT CRANKSHAFT POSITION SENSOR
CONNECTOR AND CLAMP
2. REMOVE RH ENGINE UNDER COVER
3. REMOVE NO.2 TIMING BELT COVER (See page
EM-12)
4. REMOVE CRANKSHAFT POSITION SENSOR
Remove the bolt and disconnect the crankshaft position sensor.
Torque: 8 N´m (80 kgf´cm, 69 in.´lbf)

IG08N-03
IG-14
- IGNITIONCRANKSHAFT POSITION SENSOR
1996 TERCEL (RM440U)
INSTALLATION
Installation is in the reverse order of removal (See page IG-13).

ST07Z-01
- STARTINGSTARTING SYSTEM
ST-1
646 Author
: Date
:
1996 TERCEL (RM440U)
STARTING SYSTEM
ON-VEHICLE INSPECTION
NOTICE:
Before changing the starter, check the following items again:

Connector connection

Accessory installation, e.g.: theft deterrent system

ST0N2-01
B11226
End CoverBrush Holder
Rear BearingArmature
Front Bearing
Field Frame (Field Coil)
Startor Housing
Bearing
Idler Gear
Magnetic Switch Assembly
Return Spring
Steel BallClutch Assembly

Terminal C Kit Part
Terminal 30 Kit Part
Terminal Nut
Wave Washer
O-Ring
Terminal Insulater Outer
Contact Plate
Insulation
Paper
Terminal Insulater Inner
Terminal Bolt
Lead Clamp
End Cover
GasketPlungerO-Ring
Wave Washer
Terminal Nut
Terminal Insulater Outer
Terminal Bolt
Lead Terminal
Contact Plate
Terminal Insulater Inner

Non-reusable part ST-2
- STARTINGSTARTER (Reduction Type)
647 Author
: Date
:
1996 TERCEL (RM440U)
STARTER (Reduction Type)
COMPONENTS

ST0IW-01
- STARTINGSTARTER (Reduction Type)
ST-3
1996 TERCEL (RM440U)
REMOVAL
REMOVE STARTER (See page ST-16).

ST0IX-01
P25750
P25751
P25783
Cutout
Protrusion
P25753
ST0941
(2)
(4)(3)
(1) ST-4
- STARTINGSTARTER (Reduction Type)
1996 TERCEL (RM440U)
DISASSEMBLY
1. REMOVE FIELD FRAME AND ARMATURE
(a) Remove the nut, and disconnect the lead wire from the
magnetic switch terminal.
Torque: 5.9 N´m (60 kgf´cm, 52 in.´lbf)
(b) Remove the 2 through bolts.
Torque: 9.3 N´m (95 kgf´cm, 82 in.´lbf)
(c) Pull out the field frame together with the armature.
HINT:
Align the protrusion of the field frame with the grove of the mag-
netic switch.
2. REMOVE STARTER HOUSING, CLUTCH ASSEMBLY
AND GEAR
(a) Remove the 2 screws.
Torque: 9.3 N´m (95 kgf´cm, 82 in.´lbf)
(b) Remove these parts from the magnetic switch:
(1) Starter housing
(2) Idler gear and bearing
(3) Clutch assembly
(4) Return spring
HINT:
Insert the return spring in to the magnetic switch hole.