TOYOTA TERCEL 1996 Service Repair Manual

BR0S1-08
BR-38
- BRAKEABS ACTUATOR
1996 TERCEL (RM440U)
COMPONENTS

BR0S2-07
- BRAKEABS ACTUATOR
BR-39
1996 TERCEL (RM440U)
REMOVAL
1. DISCONNECT CONNECTORS
(a) Disconnect the 2 connectors from the control relay.
(b) Disconnect the 2 connectors from the ABS actuator.
(c) Remove the control relay from the clamp.
2. DISCONNECT BRAKE LINES
Using SST, disconnect the 6 brake lines from the ABS actuator
assembly.
SST 09023-00100
Torque: 15 N´m (155 kgf´cm, 11 ft´lbf)
3. REMOVE ABS ACTUATOR ASSEMBLY
(a) Remove the RH front fender linner.
(b) Remove the 2 bolts, nut and ABS actuator assembly.
Torque: 19 N´m (195 kgf´cm, 14 ft´lbf)
4. REMOVE ABS ACTUATOR
(a) Remove the bolt and No.3 bracket from the ABS actuator
assembly.
Torque: 19 N´m (195 kgf´cm, 14 in.´lbf)
(b) Remove the 3 nuts and actuator from the bracket assem-
bly.
Torque: 5.4 N´m (55 kgf´cm, 48 in.´lbf)
(c) Remove the 3 holders and cushions from the ABS actua-
tor.

BR0S3-06
BR-40
- BRAKEABS ACTUATOR
1996 TERCEL (RM440U)
INSTALLATION
Installation is in the reverse order of removal (See page BR-39).
AFTER INSTALLATION, FILL BRAKE RESERVOIR WITH BRAKE FLUID, BLEED BRAKE SYSTEM (See
page BR-4) AND CHECK FOR LEAKS

BR0S4-05
R15521
Fender Liner
Front Speed
Sensor
Sensor Rotor
- BRAKEFRONT SPEED SENSOR
BR-41
915 Author
: Date
:
1996 TERCEL (RM440U)
FRONT SPEED SENSOR
COMPONENTS

BR0S5-06
R04569
R04570
BR-42
- BRAKEFRONT SPEED SENSOR
1996 TERCEL (RM440U)
REMOVAL
1. DISCONNECT SPEED SENSOR CONNECTOR
(a) Remove the fender liner.
(b) Disconnect the speed sensor connector.
2. REMOVE SPEED SENSOR
(a) Remove the 2 clamp bolts and a clip holding the sensor
harness to the body and shock absorber.
Torque: 5.0 N´m (51 kgf´cm, 44 in.´lbf)

(b) Remove the bolt and speed sensor from the steering
knuckle.
Torque: 8.0 N´m (82 kgf´cm, 71 in.´lbf)

BR0S6-06
- BRAKEFRONT SPEED SENSOR
BR-43
1996 TERCEL (RM440U)
INSTALLATION
Installation is in the reverse order of removal (See page BR-42).
AFTER INSTALLATION, CHECK SPEED SENSOR SIGNAL (See page DI-1 11)

BR0S7-06
R15522
Sensor Rotor
Brake Drum
Outer Bearing
Nut Lock
Grease Cap Claw Washer

Cotter Pin Rear Speed Sensor

Non-reusable part BR-44
- BRAKEREAR SPEED SENSOR
918 Author
: Date
:
1996 TERCEL (RM440U)
REAR SPEED SENSOR
COMPONENTS

BR0S8-06
R04572
R04573
- BRAKEREAR SPEED SENSOR
BR-45
1996 TERCEL (RM440U)
REMOVAL
1. DISCONNECT SPEED SENSOR CONNECTOR
(a) Remove the rear seat cushion.
(b) Disconnect the speed sensor connector, and pull out the
sensor wire harness with the grommet.
(c) Remove the 3 clamp bolts holding the sensor wire har-
ness to the suspension arm.
Torque: 5.0 N´m (51 kgf´cm, 44 in.´lbf)

2. REMOVE SPEED SENSOR
Remove the bolt and speed sensor from the axle beam.
Torque: 8.0 N´m (82 kgf´cm, 71 in.´lbf)

BR0S9-03
BR-46
- BRAKEREAR SPEED SENSOR
1996 TERCEL (RM440U)
INSTALLATION
Installation is in the reverse order of removal (See page BR-45).
AFTER INSTALLATION, CHECK SPEED SENSOR SIGNAL (See page DI-1 11)

SR05M-03
- STEERINGSTEERING SYSTEM
SR-1
921 Author
: Date
:
1996 TERCEL (RM440U)
STEERING SYSTEM
PRECAUTION

Care must be taken to replace parts properly because they could affect the performance of the
steering system and result in a driving hazard.

The TERCEL is equipped with SRS (Supplemental Restraint System) such as the driver airbag
and front passenger airbag. Failure to carry out service operation in the correct sequence could
cause the SRS to unexpectedly deployed during servicing, possibly leading to a serious acci-
dent. Before servicing (including removal or installation of parts, inspection or replacement),
be sure to read the precautionary notices in the RS section.