engine TOYOTA YARIS CROSS 2023 Repair Manual

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7-2. Steps to take in an emergency
When trouble arises
■If “Radar Cruise Control Unavail-
able” is displayed (if equipped)
The dynamic radar cruise control with full-speed range system cannot be used
temporarily. Use the system when it becomes available again.
■If a message that indicates the need for visiting your Toyota dealer
is displayed
The system or part shown on the multi- information display is malfunctioning.
Have the vehicle inspected by any authorized Toyota retailer or Toyota authorized repairer, or any reliable
repairer immediately.
■If a message that indicates the need for referring to Owner’s Man-ual is displayed
●If “Engine Coolant Temp High Stop in a Safe Place See Owner’s Manual” is
displayed, follow the instructions accordingly. ( P.477)
●If “Exhaust Filter Full See Owner’s Manual” is displayed, follow the instructions accordingly. ( P.327)
●If “Oil Pressure Low Stop in a Safe Place See Owner’s Manual” is dis-
played, follow the instructions accord- ingly. ( P.383)
●If any of the following messages are displayed on the multi-information dis-play, it may indicate a malfunction.
Have the vehicle inspected by any authorized Toyota retailer or Toyota authorized repairer, or any reliable
repairer immediately. • “Smart Entry & Start System Malfunc-tion See Owner’s Manual”
• “Hybrid System Malfunction” • “Check Engine”• “Hybrid Battery System Malfunction”
• “Accelerator System Malfunction” • “Hybrid System Stopped”• “Engine Stopped”
●If any of the following messages are displayed on the multi-information dis-
play, it may indicate a malfunction. Immediately stop the vehicle and con-tact any authorized Toyota retailer or
Toyota authorized repairer, or any reli-
able repairer. • “Braking Power Low Visit Your Dealer”• “12-Volt Battery Charging System
Malfunction Visit Your Dealer”
●If “Low Auxiliary Battery See Owner’s
Manual” is shown, • When the display goes off after sev-eral seconds (displays for about 6
seconds): Maintain the hybrid system operation for more than 15 minutes and charge the 12-volt battery.
• When the display does not go off: Start up the hybrid system using the procedures: P. 4 7 2
●If “Maintenance Required for Traction Battery Cooling Parts See Owner’s
Manual” is shown, the filters may be clogged, the air intake vents may be blocked, or there may be a gap in the
duct. Therefore, perform the following correction procedure.• If the air intake vents and filters of the
hybrid battery (traction battery) are dirty, perform the procedure on P.406 to clean them.
• If the warning message is shown when the air intake vents and filters of the hybrid battery (traction battery) are
not dirty, have the vehicle inspected by any authorized Toyota retailer or Toyota authorized repairer, or any reli-
able repairer immediately.
■If “Maintenance Required For Trac- tion Battery At Your Dealer” is dis-played
The hybrid battery (traction battery) is scheduled to be inspected or replaced. Have the vehicle inspected by any
authorized Toyota retailer or Toyota authorized repairer, or any reliable repairer immediately.
●Continuing to drive the vehicle without having the hybrid battery (traction bat-
tery) inspected will cause the hybrid system not to start.
●If the hybrid system does not start, contact any authorized Toyota retailer or Toyota authorized repairer, or any
reliable repairer immediately.

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7-2. Steps to take in an emergency
system. Also, if you replace the compact
spare tire after the tire pressure warning light comes on, the light remains on.
■If you have a flat rear tire (vehicles
with a compact spare tire in some
countries*)
Do not install the compact spare tire to rear axles.
Install the compact spare tire on one of the front wheels of the vehicle.
1 Replace a front tire with the compact spare tire.
2 Replace the flat rear tire with the tire
removed from the front of the vehi- cle.*: Guadelope, Martinique, F. Guiana,
Ceuta & Melilla, Ukraine, Turkey, New
Caledonia, Tahiti, Morocco
■If you have a flat front tire on a road covered with snow or ice (vehicles
with a compact spare tire)
Install the compact spare tire on one of the rear wheels of the vehicle. Perform
the following steps and fit tire chains to the front tires:
1 Replace a rear tire with the compact spare tire.
2 Replace the flat front tire with the tire
removed from the rear of the vehicle.
3 Fit tire chains to the front tires.
■When reinstalling the wheel orna- ment (steel wheels except compact spare tire)
Align the cutout of the wheel ornament with the valve stem as shown in the illustration.
WARNING
■When using the full-size spare tire (if equipped)
●Replace the full-size spare tire with a standard tire as soon as possible.
●Avoid sudden acceleration, abrupt steering, sudden braking and shift-ing operations that cause sudden
engine braking.
■When using the compact spare
tire (if equipped)
●Remember that the compact spare tire provided is specifically
designed for use with your vehicle. Do not use your compact spare tire on another vehicle.
●Do not use more than one compact spare tires simultaneously.
●Replace the compact spare tire with a standard tire as soon as possible.
●Avoid sudden acceleration, abrupt steering, sudden braking and shift-
ing operations that cause sudden engine braking.
■When the compact spare tire (if equipped) is attached
The vehicle speed may not be cor-
rectly detected, and the following sys- tems may not operate correctly:
• ABS & Brake assist
• VSC
•TRC
• Automatic High Beam (if equipped)
• Dynamic radar cruise control with
full-speed range (if equipped)
• EPS
• PCS (Pre-Collision System) (if equipped)
• LTA (Lane Tracing Assist) (if equipped)

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7-2. Steps to take in an emergency
When trouble arises
vehicle and connect the clamp at the other end of the negative cable to
.
Exclusive jump starting terminal (your vehicle)
Positive (+) battery terminal (second vehicle)
Negative (-) battery terminal (second vehicle)
Solid, stationary, unpainted metallic point away from the exclu sive jump
starting terminal and any moving parts as shown in the illustra tion
5 Start the engine of the second
vehicle. Increase the engine
speed slightly and maintain at
that level for approximately 5
minutes to recharge the 12-volt
battery of your vehicle.
6 Vehicles with a smart entry &
start system: Open and close
any of the doors of your vehicle
with the power switch OFF.
7 Maintain the engine speed of
the second vehicle and start the
hybrid system of your vehicle by
turning the power switch to ON.
8 Make sure the “READY” indica-
tor comes on. If the indicator
does not come on, contact any
authorized Toyota retailer or
Toyota authorized repairer, or
any reliable repairer.
9 Once the hybrid system has
started, remove the jumper
cables in the exact reverse
order from which they were con-
nected.
10 Close the exclusive jump start-
ing terminal cover and install the
fuse box cover to its original
position.
Once the hybrid system starts,
have the vehicle inspected at any
authorized Toyota retailer or Toyota

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7-2. Steps to take in an emergency
When trouble arises
If the engine coolant temperature
gauge enters the red zone or
“Engine Coolant Temp High Stop
in a Safe Place See Owner’s
Manual” is shown on the multi-
information display
1 Stop the vehicle in a safe place
and turn off the air conditioning
system, and then stop the hybrid
system.
2 If you see steam: Carefully lift
the hood after the steam sub-
sides.
If you do not see steam: Care-
fully lift the hood.
3 After the hybrid system has
cooled down sufficiently, inspect
the hoses and radiator core
(radiator) for any leaks.
Radiator
Cooling fan
If a large amount of coolant leaks,
immediately contact any authorized
Toyota retailer or Toyota authorized
repairer, or any reliable repairer.
4 The coolant level is satisfactory
if it is between the “F” and “L”
lines on the reservoir.
Reservoir
“F” line
“L” line
5 Add coolant if necessary.
Water can be used in an emergency if
If your vehicle overheats
The following may indicate that
your vehicle is overheating.
 The engine coolant tempera-
ture gauge ( P.95, 100) is in
the red zone or a loss of hybrid
system power is experienced.
(For example, the vehicle
speed does not increase.)
 “Engine Coolant Temp High
Stop in a Safe Place See
Owner’s Manual” or “Hybrid
System Overheated Output
Power Reduced” is shown on
the multi-information display.
 Steam comes out from under
the hood.
Correction procedures

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7-2. Steps to take in an emergency
When trouble arises
“F” line
“L” line
5 Add coolant if necessary.
If water was added in an emergency, have the vehicle inspected at any authorized Toyota retailer or Toyota
authorized repairer, or any reliable repairer as soon as possible.
6 After stopping the hybrid system
and waiting for 5 minutes or
more, start the hybrid system
again and check for the multi-
information display.
If the message does not disap-
pear: Stop the hybrid system
and contact any authorized
Toyota retailer or Toyota autho-
rized repairer, or any reliable
repairer.
If the message is not displayed:
The hybrid system temperature
has dropped and the vehicle
may be driven normally.
However, if the message appears again
frequently, contact any authorized Toyota retailer or Toyota authorized repairer, or any reliable repairer.
WARNING
■When inspecting under the hood of your vehicle
Observe the following precautions. Failure to do so may result in serious injury such as burns.
●If steam is seen coming from under the hood, do not open the hood
until the steam has subsided. The engine compartment may be very hot.
●After the hybrid system has been turned off, check that the “READY”
indicator is off. When the hybrid system is operating, the gasoline engine may automatically start, or
the cooling fan may suddenly oper- ate even if the gasoline engine stops. Do not touch or approach
rotating parts such as the fan, which may lead to fingers or cloth-ing (especially a tie, a scarf or a
muffler) getting caught, resulting in serious injury.
●Do not loosen the coolant reservoir caps while the hybrid system and radiator are hot.
High temperature steam or coolant could spray out.
NOTICE
■When adding engine/power con-trol unit coolant
Add coolant slowly after the hybrid system has cooled down sufficiently. Adding cool coolant to a hot hybrid
system too quickly can cause dam- age to the hybrid system.
■To prevent damage to the cooling system
Observe the following precautions:
●Avoid contaminating the coolant with foreign matter (such as sand or
dust etc.).

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8-1. Specifications
Vehicle specifications
■Vehicle identification number
The vehicle identification number
(VIN) is the legal identifier for your
vehicle. This is the primary identifi-
cation number for your Toyota. It is
used in registering the ownership of
your vehicle.
This number is stamped under the
right-hand front seat.
This number is also stamped on the
top left of the instrument panel.
This number is also on the manu-
facturer’s label.
■Engine number
The engine number is stamped on
the engine block as shown.
Vehicle identification
Engine
ModelM15A-FXE
Ty p e3-cylinder in line, 4-cycle, gasoline
Bore and stroke80.5  97.6 mm (3.16  3.84 in.)
Displacement1490 cm3 (90.9 cu. in.)
Valve clearanceAutomatic adjustment

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8-1. Specifications
■Oil capacity (Drain and refill
[Reference*])*: The engine oil capacity is a reference
quantity to be used when changing
Fuel
Fuel type
When you find these types of fuel label at
the gas station, use only the fuel with one
of the following labels.
EU area:
Unleaded gasoline conforming to Euro-
pean standard EN228 only
Except EU area:
Unleaded gasoline only
Research Octane Number95 or higher
Fuel tank capacity
(Reference)36.0 L (9.5 gal., 7.9 Imp. gal.)
Electric motor (traction motor)
Typ ePermanent magnet synchronous motor
Maximum output59 kW
Maximum torque141 N•m (14.4 kgf•m, 104 ft•lbf)
Hybrid battery (traction battery)
Ty p eLithium-ion battery
Vol t ag e3.7 V/cell
Capacity4.3 Ah
Quantity48 cells
Nominal voltage177.6 V
Lubrication systemWith filter3.6 L (3.8 qt., 3.2 Imp. qt.)
Without fil-
ter3.3 L (3.5 qt., 2.9 Imp. qt.)

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8-1. Specifications
Vehicle specifications
the engine oil. Warm up the engine
and turn off the hybrid system, wait
more than 5 minutes, and check the
oil level on the dipstick.
■Engine oil selection
Gasoline Engine 
“Toyota Genuine Motor Oil” is used
in your Toyota vehicle. Toyota rec-
ommends the use of approved
“Toyota Genuine Motor Oil”.
Another motor oil of matching qual-
ity can also be used.
Oil grade:
0W-8: JASO GLV-1
0W-16:
API grade SN “Resource-Conserv-
ing”, SN PLUS “Resource-Conserv-
ing” or SP “Resource-Conserving”;
or ILSAC GF-6B multigrade engine
oil
0W-20 and 5W-30:
API grade SM “Energy-Conserv-
ing”, SN “Resource-Conserving”,
SN PLUS “Resource-Conserving”;
or SP “Resource-Conserving”; or
ILSAC GF-6A multigrade engine oil
Recommended viscosity (SAE):
Preferred
Temperature range anticipated
before next oil change
SAE 0W-8 is filled into your Toyota
vehicle at manufacturing, and the
best choice for good fuel economy
and good starting in cold weather. If
SAE 0W-8 oil is not available, SAE
0W-16 or 0W-20 oil may be used.
However, it should be replaced with
SAE 0W-8 at the next oil change.
Oil viscosity (0W-8 is explained
here as an example):
• The 0W in 0W-8 indicates the
characteristic of the oil which
allows cold startability. Oils with a
lower value before the W allow
for easier starting of the engine
in cold weather.
• The 8 in 0W-8 indicates the vis-
cosity characteristic of the oil
when the oil is at high tempera-
ture. An oil with a higher viscos-
ity (one with a higher value) may
be better suited if the vehicle is

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8-1. Specifications
operated at high speeds, or
under extreme load conditions.
How to read oil container labels:
Either or both API registered marks
are added to some oil containers to
help you select the oil you should
use.
JASO GLV-1 Mark
API Service Symbol
Top portion: “API SERVICE SP” means
the oil quality designation by American
Petroleum Institute (API).
Center portion: “SAE 0W-16” means
the SAE viscosity grade.
Lower portion: “Resource-Conserving”
means that the oil has fuel-saving and
environmental protection capabilities.
ILSAC Certification Mark
The International Lubricant Specifica-
tion Advisory Committee (ILSAC) Certi-
f ic at i o n M ar k i s d is pl a ye d on t h e f r o nt o f
the container.
Cooling system
Capacity
(Reference)
Gasoline
engine4.7 L (5.0 qt., 4.1 Imp. qt.)
Power con-
trol unit1.3 L (1.4 qt., 1.1 Imp. qt.)
Coolant type
Use either of the following:
 “Toyota Super Long Life Coolant”
 Similar high-quality ethylene glycol-based non-sili-
cate, non-amine, non-nitrite, and non-borate coolant
with long-life hybrid organic acid technology
Do not use plain water alone.

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8-1. Specifications
Vehicle specifications
■Use of ethanol blended gasoline in a gasoline engine
Toyota allows the use of ethanol
blended gasoline where the ethanol content is up to 10%. Make sure that the ethanol blended gasoline to be used has
a Research Octane Number that follows the above.
■If your engine knocks
●Consult any authorized Toyota retailer or Toyota authorized repairer, or any reliable repairer.
●You may occasionally notice light knocking for a short time while accel-
erating or driving uphill. This is normal
and there is no need for concern.Fuel information
When you find these types of
fuel label at the gas station,
use only the fuel with one of
the following labels.
EU area:
You must only use unleaded
gasoline conforming to Euro-
pean standard EN228.
Select unleaded gasoline with
a Research Octane Number of
95 or higher for optimum
engine performance.
Except EU area:
You must only use unleaded
gasoline.
Select unleaded gasoline with
a Research Octane Number of
95 or higher for optimum
engine performance.
NOTICE
■Notice on fuel quality
●Do not use improper fuels. If improper fuels are used, the engine
will be damaged.
●Do not use gasoline with metallic
additives, for example manganese, iron or lead, otherwise it may cause damage on your engine or emission
control system.
●Do not add aftermarket fuel addi-
tives which contain metallic addi- tives.
●EU area: Bioethanol fuel sold under names such as “E50” or “E85” and fuel containing a large amount of
ethanol should not be used. The use of these fuels will damage the vehicle’s fuel system. In case of any
doubt, ask any authorized Toyota retailer or Toyota authorized repairer, or any reliable repairer.
●Except EU area: Bioethanol fuel sold under names such as “E50” or
“E85” and fuel containing a large amount of ethanol should not be used. Your vehicle can use gasoline
mixed with 10% max ethanol. The use of fuel with more than 10% eth-anol content (E10) will damage the
vehicle’s fuel system. You must ensure that refueling is carried out only from a source where fuel spec-
ification and quality can be guaran- teed. In case of any doubt, ask any authorized Toyota retailer or Toyota
authorized repairer, or any reliable repairer.
●Do not use the methanol blended gasoline such as M15, M85, M100. The use of gasoline containing
methanol may cause engine dam- age or failure.