lock VOLKSWAGEN GOLF PLUS 2004 Repair Manual

Steering system information
first read and note the introductory informatio n and heed the on page
To help m ake it more diffi cult to s teal your ve hicl e,
you sh ould always make sur e the steering co lumn is locked before leaving the ve hicle .
Electronic steering column lock
Vehicles with o
ut The s teering column is
l ocked if the vehicle is stationary and the vehicle
k ey is removed from the ign ition lock. The elec­
tr onic s teering column will not lock if the vehicl e is
s till mov in g for longe r than seconds after the ve­
hicl e key was re moved.
Vehicles with
Th e s teering column is
l ocked if the dri ver door is ope ned with the igni­tio n switch ed ofT. For this, the ve hicle should be
s tationary if applic abl e, the gear selector leve r
s h ould be in
If the driver door is opened befo re the ign ition is
sw itch ed
188.
H e
move th e ve hicl e
k ey.
Turn th e s teering
w heel s lig htl y until you
hear the steering
column l oc k en gage.
Starting, shifting , parking
Disengaging the
steering column lock
Turn the s teering
whee l s lightl y to take pressure ofT the
s teerin g column lock.
In
sert the ve hicl e key
into the ignition swit ch .
Ho ld th e s teerin g
wheel in thi s pos ition
and turn the ignition switch.
steering
The e lectro-mechanical power steering auto m ati­
c ally adjusts to dri ving speed, steering torque , and the steering angle of the wheels . The e lectro-me­
c hanical power steering work s only w hen the en­
gine is running.
If power steering is reduced or lost comple tely, it
will b e much harder to steer and co ntrol the ve­
hicl e.
Counter-steering
assistance
T he feature
m akes it easier for the dri ver to control the vehicle
in difficult situation s. For exampl e, if yo u h ave to
brak e h
ard on a surface that provides uneve n t rac­
tion, the ve hicle could pull to the right or l eft. detect s th is situation and h elps th e dri ver counter­
s teer with additi onal steerin g
The counter-steering ass istance In

Tire Pressure Monitoring System (TPMS)
this section you'll find informati on on th e lowing:
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 221
Monitor ing System
Monito ring Sys te m indirectly c hecks the tire pressure of all
f our tires while you are driving by us ing the lock Brake Syste m (ABS) sensor s to monitor the
tr ea d circumf erenc e and vibration ch arac te ris tics of the indi vidua l tir es. warns if there is a nifi cant loss of pres sure in one or more tires while
the vehicl e is mo vin g. loss is s ig nale d b y
the ind icato r light as by an aco usti c
wa rni ng and text warnin gs in the in strument clu ster di spla y if your ve hicle has an MFD. The
origina l b en chmark pre ssure is th e recommended
m axi mum load cold tire inflati on pressure for the tire s that come with your vehicle that is lis te d on
th e tire pressure lab el on the dri ver door pill ar. By press ing the Reset button , yo u can ch ange the
b enchmark pressure to match th e c urr ent pressure of the tir es on you r page 222.
use of the Heset butto n i s explained below 222.
More informa tion:
page 137
Bra king, stopping and page 188
Ext e rior care an d page 262
page 276
pa ge303
Whil e driving
An acoustic warni ng sounds th e first time low tire pressure is detec ted. a system
Improp er tire care can cause sudden tire sure loss,
hicle control, accidents, and serious personal
injury .
tire inflation pressure regularl y when the tires are cold and alway s maintain the scribed tire pressure . Low tire pressure can cause tires to get too hot, res ultin g in tread ration, sudden lo ss of pres sure, and blowout s.
Thi s is because tires with excessively low
sure undergo more flexi ng, which can cau se the tir e to overheat and destroy the tire.
Always maintain correct cold tire inflation pressure as listed on the tire pressure label
Check tire inflation pressure regularl y when the tires are cold. Adjust tir e press ure in the cold
tir e to the recommended tire pressure for t11e tires installed on your vehicl e as necessary.
Neve r exceed the permissi ble maximum speed and load rating of the tires on your hicl e.
Imprope r us e of the Reset button can cause the to give false warnings or to give no
warning des pite dangerou sly lo w tire pressure
page222.
Und er- inflat ion increases fue l con sumptio n and tire wear.
to ring Syste m.
bedde d in the tir e tre ad but have n o t penetrated
int o the body of tire
Driving on u npaved roads for an extended
The te lltal e
s h ows a malfunc tion but switch es orr if road dit io ns or th e drivin g sty le c han ges or if th e tio n is switch ed on and orr
Tire Pressure Monitoring System (TPMS) and reset button
the center or in
the compartment: Button for th e
T
ire Pressure Monitoring System.
first r ead and note the
introductory informatio n
and heed the WARNINGS on
page
ve hicle's Tir e Moni­
torin g
indirectly
c h ec ks
the ti re pressure of al l four
tire s while yo u are drivin g by us
ing
the Anti -loc k
If there is more weight on one
axle than the other (such as when
towin g a trailer) .

Never open or close the engine hood if steam or coolant is escaping. Hot steam or coolant can cause serious burns. Always wait until you no longer sec or hear steam or coolant escaping
from the engine.
Hot parts of the engine and the exhaust
system will burn skin on contact.
When the engine has cooled down and you are ready to open the hood:
- Firmly
apply the parking brake and shift the transmission into Park
The engine coolant system is under pressure when the engine is hot. Never unscrew the coolant expansion tank cap when the engine is
hot. Hot coolant can spray out and cause severe burns and other serious injuries.
- Turn
the cap slow ly and very carefully in a
counter-clockwise direction while applying
light downward pressure on the top of the cap.
- A
lways protect your face, hands, and arms from hot escaping coolant or steam by
Never spill fluids on the engine or exhaust
system when Spilling fluids onto hot parts of the engine or exhaust system can cause a fire.
High voltage systems in the
engine com ment can cause electrical shocks or even
Never short-circuit the electrical system. Be especially careful when using jumper cables. The vehicle's battery could explode!
To reduce the risk of electrical shock and sonal injury while the engine is running or being started:
the engine compartment
- Never touch ignition cables. Never touch other components of the high voltage tronic ignition system.
- Never touch
the wiring of the gas
Never reach into t11e area around or touch the
radia tor fan. Contact with the blades can cause serious personal injury. Always remember that the radiator fan is temperature-controlled and can come on suddenly even when the engine has been switched for a while and the key has been removed from the ignition.
lfyou have to perform a check or repair when the engi ne is running, there are more risks from tl1e rotating parts, such as the drive belts, nator, radiator fan, etc ., and from voltage ignition system. Always use extreme care.
- Always make
sure that jewelry, loose clothing and long hair do not get caught in rotating engine parts. Before starting any work remove your je welry, take
parking brake is on.
Never leave any objects in the engine
left behind can cause malfunctions,
Do not smoke.
Never work next to open flames or sparks.
Never pour or spill operating fluids or other flammable liquids on the engine. These fluids can ignite on hot en g in e parts and cause ries .
242 243

Always disconnect the batt ery (or teries, where appli cable). Make sure the hicle is unlocked when you disconnect the battery, or th e alarm w ill go off. Never touch the electrica l w irin g of the ign ition sys te m .
Neve r smoke.
Never work near heaters, water heaters, or other open flames.
Always have a functional, approved fire tinguisher nearby.
Warning
Note
W hen c
hangin g or topping off fluid s, make sure that you pour the fluids into the correct voirs. Addin g incorrect fluids will cause serious
malfunc tions and engine damage!
Fluid leaks are harmfu l to the environm ent.
thori zed Volkswagen dealer or authori zed swagen Serv ice Faci lity. Dispose of le aked at ing fluid s
first read and note the in tr o du ctory informat io n and heed th e on p age 242.
Lights ca use up
Engine hood not proper ly closed.
When the ignition is sw
itched on, several warning
a nd in dicator light s co me on bri efly fo r a functio n
c h eck. They go out after a few seconds.
If th e engi ne hood is open or not clos
ed properly,
the following warning light comes on in the ment cluster:
tions , a sy mbol showing th at the hood is not erly clo sed may appea r in th e in stru ment clu ste r
di splay instead of the warnin g light . Th e light or sy mbo l will als o com e o n whe n th e ig nition is swit ched off. T he di splay goe s out about
Core,
response
Close the eng ine hood.
I S seconds
after the vehicle has been locked with
the doors closed.
Failure to heed warning lights and instrument cluster text messages can cause the vehicle to
break down in traffic and res ult in a co llision and se riou s personal injury.
Never ignore warning lights or text
Always stop the vehicle as soo n as it is safe to do

first r ea d and note th e int roduc tory information and h ee d th e on page242 .
Opening the engine hood
Befo re you open th e hood, make sure that the
w ind shi eld wiper arm s are res tin g on the w ind­
fig. 14 9 . The engine hood is re­
l ease d from its latc h by a
the seco ndary hoo d rele ase leve r fig. (arrow) and
th e hoo d dow n to overcome the res ista nce of th e g as-pressure
L et th e engine hood drop into th e hood latch ­do not press on it afterw ard!
If th e hoo d do es not close compl ete ly, o pe n it aga in and close it properly.
W h
en the ho od is properly clo sed, you ca n see that
it fits flu sh with th e oth er bod y parts. The indi cato r
light in the instrument clu ster will go out
Secondary hood release in th e radia tor
grille .
If
the h ood is not clos ed properly , it could fly up and block your view while you are driving. This can lead to a crash and serious pe rs onal injuries.
After clo sing the e n gine hood, ch eck that the hood releas e le ver is properly l a tc hed into the hood lat ch. The engine hood must be flush with the surrounding auto body parts.
If you ever notic e that tl1e hood latch is not properl y secu re d when the vehicl e is moving,
s top at once and close it.
Nev er le t anyone get in the way of the hood when closing it.
N ote
Make sure the windshield wiper arms are
resting on the winds hi eld before you open tJ1e hood. Otherwi se, the windshield wipers and the hood may be damaged.
Always put the windshield wiper arms down against the windshield before driving the vehicle.

Charging, replacing, disconnecting and connecting the
first rea d and no te the introductory
o n p age 257.
the vehicle batte ry
Vehicl e batteries should be c harged by your rized Volk swagen deale r or an authorize d
Replacing the ve hicle battery
Th e batt ery in
your vehicl e is s pecially deve loped
f o r it s locati o n, w ith sp eci al dim ensio ns and safe ty
featu res. Befo re buy in g a new battery, ask an th ori ze d Volkswage n deale r o r authorize d swagen Facility w ha t batt eries are suit abl e
w ith r egard to e lectro-m agnetic compatibility, mension s, requir ed m aintenan ce, perfor man ce,
and safety sp ec ifications. H ave th e battery place d by an auth ori ze d Volkswage n deale r o r an authori zed Volk swage n Facility.
use m aint ena nce-free vehicl e ba tt eries m ee tin g standards T L 825
hicle's elec tri cal sys te m , note the following:
off all electrical syste ms and dev ices
and th e ign ition.
Fir st di sconnec t the negative cabl e and th en the positive
the vehicl e battery
to reconnecting the ba tt ery , switch off all elec trical sys te m s and dev ices and the ig niti on .
Con nec t th e positive cable fir st a n d then th e
n ega tive
ta n ce at mph (15-20 km /h).lf the in dica to r ligh ts do not go out, contact an auth orized swage n dealer or a n au th orize d Volkswagen v ice Facility and have the vehicle c hec ked.
If th e battery was discon necte d f or a long tim e, the
n ext scheduled se rvice may no t be correct ly la te d and page 16 The maximum per-
an d nance booklet.
Vehicles with
h icle battery, lock an d unloc k th e ve hicl e from th e outs id e. Th en try to sta rt the ig niti on again. If th e
ig niti on canno t b e switch ed on , ge t expe rt ta n ce.
Automatic electrical
load deactivation
I f t
he ve hicle battery drain is hig h, t he intelligent
o n board electrical sys te m m anage ment cally takes steps to help p reve nt b attery d rain.
The id le speed i s in creased so that the n ato r provides more powe r.
The power to dev ices that co nsume lot of e lec tricity is cut bac k or switched off com ple te ly.
W hen the en gine is s ta rt ed , p owe r supply oft h e
1 2-vo lt socke ts and t he c igare tte lighter is ra ril y int errupted.
T he on
board elec trica l sys tem man age men t
canno t always keep th e battery fro m being drained. For example, th e battery will drain if th e
e n g in e is not running, but th e ig ni tio n i s switc he d
o n for a lo ng tim e or th e parkin g lights a re left o n for a lo ng time.
What drain s th e battery?
Long period s w hen th e engine is no t running, especially w hen th e ig niti on is on.
Fa ilur e to use the proper batte ry with prop er mounting and connecti ons may ca use short seriou s personal injurie s.
Always use only mainten ance- free or leak-pro of batteries with the same
ment battery. Specification s are liste d on the
b attery ho using.
Wh en th e battery is charged, it produces hi ghly explosive hydroge n gas.
Charge ve hicl e batte ries only in w ell-ve nti-
l a te d areas.

In this section information on th e fol­
l owing:
Washing the vehicle . . . . . . . . . . . . . . . . . . . . . . . . . 263
Washing with a power washer ................ .
Cleaning windows
and outside mirrors ......... .
Cleaning
and changing the winds hield wiper
b l
ades .......................
. . . . . . . 267
Cleaning wheel rims . . . . . . . . . . . . . . . . . . . . . . . . . 268
Care of rubber door and window seals . . . . . . . . . 268
De-icing door lock cylinders . . . . . . . . . . . . . . . . . . . 268
Undercoating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 268
Cleaning the engine comportment ....... -. . . . . 269
Regu l
ar and expert ca re helps to preserve the value of your vehicle. expert care may also be o ne of th e requirements of you r New Vehicle Lim ited if co rros ion re pair or repa intin g is neces­
s ary.
Veh icle care produc ts avai lable fro m your au­
th orized Volkswagen d eale r or A uthorized
Int erio r care and page
Preparations for work ing in the e ngine com­page 242
Parts. accessorie s. repair s and modifications
Vehicle care produc ts ca n be dangerous. Im­
proper usc c a n cause accid ents, burns, poi­sonin g, or oth er seri ous persona l injuries.
Alway s sto re vehicle care products only in o rigina l co ntainers that are securely closed.
Alway s read and heed all th e in structions and all o n the pac kag e.
To reduce the risk of poiso ning, never usc empty food or beverage containers that might m is lead someone int o frum
A lways keep vehicl e ca re products out of the reach of childre n .
Never usc fuel, turpentine, eng in e o il, nail poli sh r emov er or ot her vo la til e fluid s for ve­
hicl e ca re. They are po isonous and hi ghl y flam­
mable.
Improper care and cleaning of ve hicl e compo­nent s can impact the safe ty feature s of the ve­
hicl e and cause serio us personal injury.
A lways clea n and maintain vehicl e compo­nent s according to manufacturer's instructions.
use ap1>roved or recomm ended
clean ers.
Vehi cle care products containing s olvents can damage plastics and other ve hicl e th e material s.
Wash th e ve hicl e only des ig ­nated was h loca tio ns to preve nt wa ter con­
t a minated with oil. grease and fuel from enterin g the storm drain sewe r system. In some are a s it is
a gains t th e to wash motor ve hicles anywhere than other than sp ecified design ated car
was hing locatio n s.
choo se those that are no t harmful to the en­viron ment.
Never th row out ve hicl e care produ cts with ordina ry house ho ld waste. Always read and hee d all th e in structi ons and on the

Washing the
fir st read and note th e in formatio n and heed th e on page 262.
The lo nge r insect splaue r, b ird droppings. tree sap,
road din, indu strial depo sits, road and o ther aggressive materials sta y on your ve­
hicle , more damage they do sunlight ) crease the corros ive effects. The vehicle under­body sh o uld als o be was hed regularl y and thor­
o ughly.
to the information by the car wash operator. Before going through a
ca r wash , b e s ure
you have installed addition al accessorie s on the vehicle, su ch as a spoiler, a roof rack, or an ant enna, alway s
a sk th e car was h opera tor if thi s po se s problem
The paint finish is
dep end s a la rge exte nt on th e rype of ca r
was h. Volk swagen recommend s using brush le ss
ca r w as h faciliti es.
' l b
rem ove wax res idu e from th e windows and
avoi d jerky wind shi eld wip er move m ent , heed the
f ollow ing page 265, outsi de
w ith
on the roof and work down. Usc sp ec ia l shampoo only on hard-to -remove or grim e.
Hinsc
different sponge or wash mill.
edges under the vehicle
Always protect your hands
Alway s dry the brakes and clean off any icc
coatings with a few caref ul appli cations oftlte brake. Make sure not to endanger other motor­is ts or cyclists or disob ey lega l requirement s.
Note
The water temperature mus t not be more than
To help prevent damage to the paint, do not wash the vehicle in direct sunlight .
Do not use insect sponges, abrasive kitchen
s ponges or similar things to clean the ve hicle .
These can damage the paint finish.
Neve r clean headlight s with a dry cloth or sponge. Always use a
When washin g or rinsing the vehicle in cold
weather, do not let water get into the lock cylin ­ders or point the hose The water could freeze on the locks and seals and make it difficult to open the vehicle!
Note
To help prevent vehicle damage in a car wash:
the vehicle track width with the di­
men sion s of the guide rail s in the car wash to help prevent damage to wheel rims tires!
off the rain sensor before driving
through a wash .
Mak e sure there is enough clearan ce for the height and width of the ve hicle.
Fold the outside mirrors toward the vehicle
body. Do not fold power mirrors manually!
262 263

To he lp prev ent paint damage to the engine
hood , place wiper blades against th e winds hie ld
after they have dried . Do not le t them snap back
in to p lace.
Washing with a power washer
first r ead and note the introdu ctory information and heed the on pagc262.
A lways follow the instr u ctions
th ere is enoug h dis tan ce to soft ma te­
ria ls s uch as rubb er h ose s or insulatin g material as
well a s th e s en so rs of the Dis tance Co ntrol
sys te m . Th e
Never usc conce ntrated jet nozz les or dirt bla sters
Imp rope r usc of power washers can cause se­
rious invisibl e permanent d a m age leading to
ti re failur e and loss of ve hicle cont rol. This can cause accide nts and se riou s person al injury.
Keep sufficient di stance b e tween wate r je t
and tir es. Never wash tir es with a no zzle that sprays th e wa ter out in a direct stream re g ard­
l ess of th e di stance to the tir e and even for a very
short time .
Neve r u sc b lasters ." to clean tires. Even
a relatively long spraying dista nce and very
s hort applicatio n tim e can do visi ble or inv is ibl e damage to tire s.
Core, maintenance
Lock the hatc h to prevent unintentional ope ning in the car
the ve hicl e has been wash ed , th e wet
b ra kes or, in winter, brake discs or pads coated
w ith icc, rea ct slowe r and need l onger stopping
dista nces.
A lways dry the brakes and clean off any ic e
coa ting s with a few care ful applicatio ns of th e
bra ke. Make sure no t to endan ge r ot11er motor­
i sts or c yclists or disobey legal requi rements.
Note
Wate r temperature should not be m ore tha n
To he lp prevent damag e to paint, do not was h th e ve hicl e in dir ect sunli ght.
In order for and Assis t to work correctly, the sensors in the rear bumper must b e kept clean and clear of snow and ice. When using a pow er was her or steam clean er,
onl y spray the se n so rs directly for a short peri od
o f tim e and always keep the nozzle at l eas t4
in ch es em) from the sensor.
D o not clea n icy or snow- covere d w indow s
w ith
When washin g or rinsin g the vehicle in cold
weather, do no t let wate r ge t into the lock cylin ­
d
ers or po int the hose at gaps around th e doo rs ,
hood or rea r hatcl1. The w ate r could freeze on t11c
locks and sea ls and mak e it difficu lt to open th e

rims
Please fir st read and no te the introducto ry inform atio n and heed the WARN INGS on page 262.
Cleaning
steel wheel s
S
tubborn brake dus t can b e removed an in ­dustrial clean e r. s teel wheel s regularly with
a se pa rat e s po nge.
Repai r any paint damage o n steel wheels befor e rust begins to fo rm .
Cleaning alloy
wheels
Every two weeks: Wash road salt and brak e dust ofT alloy wheel s, and clean the w heels w ith an ac id-
of rubber door and window
Please information and heed the WARNINGS on p age262.
T he
rubbe r seals around the d oors and w indow s
will s ta y soft a nd flexib le, sea l bett er and la st
De-icing door
Please informatio n and heed th e WARNINGS on page 262.
Volkswage n recommends us in g only genuine Volkswagen spray with lubricating and anti -corro­
s iv e pro perti es de-ice door lock cylind ers.
Undercoatin g
Ple ase read and n ot e the introductory heed th e o n page 262.
The ve hicl e underbody is co ated to help protect it
f rom corrosio n and damage. The undercoating could b e damaged durin g normal u se. We there­
for e recommend that you have the protectiv e coat­in gs on the underbody and su sp e nsion in spected
regularly, and repaired if necessary.
compound to the wheel s.
road and brake dust are not re m ove d regu­
larly, they can corrode m etal.
the protective coating is damaged, fo r example
b y s tone impact, repai r the damaged area right
longer if the seals are treat ed regu larly with a suit­
able rubbe r care product.
B efor e applyin g the treatment, usc a soft cloth to
r emove dust and dirt from the rubber
Lock de-ic ers that contain grease solvents can cause the lock cylinder to
Undercoating and rust-proofin g products can catch fire on the hot ex h au st sy stem or any othe r
h ot engine componen t.
Neve r apply additional undercoating or rust
proofi ng on or near the ex hau st manifold, the exhaust pipes, catalytic converter, the heat s hields, or any oll 1e r hot vehi cle component