inter VOLKSWAGEN GOLF PLUS 2007 Service Manual

Aggressive fluids and materials
can cause visible and invisibl e
tire
damage that can cause tire
blowouts .
Always keep chemicals, oils,
grease, fuels, braking fluids
and
other aggressive substances
away from tires.
read and note the introductory inform ation and heed the on page 276.
The desig n of the w heel b o lt s is matc h ed to the fac­
tor y-install ed wheels. If different wheels are in ­
s tall ed, wh
eel b o lts the ri ght length and bolt
head sh ap e must b e used. Thi s helps to e nsure that
w heels can b e m ounted securely and that the
brakes will work page
In mos t yo u cannot use w heel bolt s from diff erent ve hicl e. Even wheel rims from the same m od el m ay not properly.
Tires and w heel rim s approved by Volkswag en
h ave been matched precise ly to your ve hicl e
m od el and cont ribut e consid erabl y to good han­
dlin g and safe ve hicl e performance.
Tight ening
torque
bolt s must alway s be install ed with the co r­
rect tightenin g page The required
tight enin g torqu e for the wheel bolts is 88 ft-lb s Nm). After changing
torqu e wre n ch b y an authorize d Volksw age n
d eal er or a uthorized Volk swagen Facility.
Care, maintenance
Tires age even if they are not
being used and can fail suddenly,
especially
at high speeds,
causing loss
of vehicle control,
accidents,
and severe personal
injuries.
Tires that are more than 6
years old
can be used only in an
emergency and then only with
special care
and at low speed.
Wheel rims with bolted rim rings
run true and safe ly . Damage d wheel rim s must b e re­
to repair them yourself. Ha ve an authorized
Facility re pai r them for you
Wheel rims with bolted decorative covers
Ligh t-allo y wheels may have interc h angeable d ec­
o rativ e cove rs attac h ed t o th e rim with self-locki ng
screws. If yo u want to replace damaged wheel
cove rs. contact your authorize d Volkswa gen deale r or authorize d Volk swa gen Fac ilit y
improper or damaged wheel rim s can af­fect driving cause accidents and serious personal injury.
only wheel rim s approved for the ve­
hicl e.

Tires must have the required
clearance. Tires
that do not have
enough clearance can rub
against parts of the vehicle body,
suspension,
and brake system,
causing brake system failure,
tread delamination, and sudden
blowouts.
Note
Never drive without valve stem
caps. The valves and sensors of the
Tire Pressure Monitoring
could be damaged.
Care, maintenance
(continued)
The sensors must be replaced at
scheduled intervals Booklet
Warranty and Maintenance
booklet.
Always dispose of old tires in
accordance with l
egal require­
ments.
Replace it a tir e matchin g th e others on your ve hicle as soon as possible.
Although tire siz e specifica-
tions
can be the same, the ac­
tual dimension s may differ from
those nominal values for different
tir e makes,
or the tire contours
may be significantly different.

Tire labeling (ex­
ample)
Meaning
A Temperature stabili ty of the tir e a t in creased
tes t bench sp ee ds (A, B or
Additional numbers found on the tire could either be tire manufac­
turer internal labels or country-specific labels (e.g. for Brazil and
TIN repr esents serial number tire.
Unidirectional tires
Unidirectional tire s are designed
to rot ate
only in one d irection .
Unidirectional tires have arrows
on the sidewall s that show the di­
r
ection of rotation. Unidirectional
tires must a lways be mounted ac­
cordin g to the s pecified direction
of rotation in order to deli ve r their
best g rip, braking p erformance,
low
road noise, and good wear as
well as good hydro planing re sis ­
tance.
Load rating
code
The load index indicates the max­
imum p ermissibl e load per indi­
vidual tir e in pounds ( kg).
91 1,356 lbs (615 kg)
93 1,433 lb s
kg)
97 1,609 lbs kg)
99 lbs (775 kg)
Speed rating code
The speed ra tin g co de lette r indi­
cates the maximum permissibl e
ro
ad speed of the tir es.
up to 93 mph
km/h)
core and main tenance
R up to mph
mph km/h)
V up to 149 mph km/h)
over 149 mph km/h)
W
up to 168 mph km/ h )
Y
up to 186 mph
km/h) with the letter combination
292 29 3

All four wheels must be fitted
with radial tires of the same type,
size (rolling circumference)
and
the same tread pattern. Driving
with different tires reduces the
vehicle handling and can lead to
a los s
of control.
Winter tires
informati o n and heed th e on page 276.
W int er tires im
prove the handli ng c ha ra cte ristics of your ve hicle sig nifi cantly whe n driv in g under wintry of their desig n
(w idth, rubber compositi on, tread desig n). swage n stro ng ly recommend s that yo u always
have w int er tires or all-seaso n tires in stalle d on all
four wheels on yo ur ve hicle, especially when
winter road cond itions are ex pected. W inter tires also improve the ve hicle's braking performance an d help reduce stoppin g d is ta nces d uring winter wea ther. Volkswage n recommends in stalli n g
w inter tires o nce temperatures a re below
Wint er tires are no lo nge r suitabl e fo r w inter
dri vin g o nce the tread pattern is worn down to a
d epth o f 1 /16 in (4 mm). In add ition, w inter tir e
p erformance decreases w ith age- ind ependently
o f the tread
sta te country-specific lega l ments.
Core, maint enance
Never drive faster than the
maximum speed for which the
winter or other tires installed on
your vehicle are rated because
tires that are driven faster than
their rated speed can fail sud­
denly.
Over-loading tires can cause
heat build-up, sudden tire
failure, including a
blowout and
sudden deflation and loss of con­
trol.
Temperature grades apply to
tires
that are properly inflated
and not over-or under-inflated.
w int er tires on all fo ur wheels .
Use w int er tires only under w in try road
Usc only w inter tires w it h dim en sio n s p roved fo r the veh icle.
Usc only win ter tires of the same t ire belt
speed restri ctio ns acco rding to the
winte r tire's speed ra tin g code
restrictions
W in t
er tires cert ifie d up to a top speed fied by speed p age293.
so me vehicle m odels it is possible to se t a s pee d wa rnin g with the multi-function disploy in the page 21.
Top s peed ratin g and tire infl ation press ure fo r
or a uthorized Volk swagen Service about the m aximum permissib le speed a n d quired tir e infl ation press ure for th e winter tires yo u to use.

Drivin g faster than the speed fo r
w hich the winter tires on your vehicl e were
serious person al injuries.
Winter tire s have speed be lower your vehicle's maximum speed.
Never drive faster than the s peed fo r w hich the winter or other tires in stalled on your ve hicle are because tires that arc drive n faster than their speed can fail denl y.
Snow chains
first r ead an d n ote the introductory information and heed th e on pagc276.
local re g ul ations as w ell the applicable sp ee d lim its w hen driv in g with snow ch a in s.
wheel tions:
Tire
dimensions Rim
1 9
5/6 5 x 15 ET47
1 9
5/6 5 6 t/2 l x 15 ET5 0
6 x 15 ET 4 7
205/55
x 16 ET50
6 x 17 ET 48.5a l
are not
thic ke r
contact yo ur authorized V olk swage n deal er or authorize d Vo lk swagen s now chain sio ns.
possib le, use o nl y c hain s w ith lo w profile link s that are not thi cke r than37 /64 in mm) cluding th e te n sio ner.
core and maintenance
Never exceed the maximum load for
t h e winter tires install ed on vehicle .
tires offe r be tt er ha ndling teris tics for tcmpe ralll res abo ve T hey are quieter, do not wear as quickly , reduce fuel
cons umption.
In ve hicles with indirect T ir e Monitoring th e sys te m must be each tire page 222.
I f necessa ry , a sk your authorized Volkswagen dealer or authorized Volk swagen
Remove hubcap s and deco rative rim rings before
in sta llin g sno w Ho wever, for safet y
r e a sons, must be in stall ed on th e wheel b o lts. These are ava ilabl e from authorize d Volk swage n
deal ers and authorized Volk swage n ties.
Compact spare w heel
F o r t
echnical r easons, snow ch ain s canno t b e use d
o n the compact spare page 288 .
I f y
ou mus t u se snow chains
front tir e has to be placed. In stall tha t rear w heel in pla ce of the ag ed fron t wheel. Be sure to install the un id ire c­
tional tires s o that they will run in the proper tion. Volkswagen recommends in sta lli ng the snow chains be fo re mounting th e wheel to the ve hicl e.
the wrong snow chains or in sta lling snow chains improperly can cause accidents and rious personal injuries.
A lways usc th e proper snow chain s.
the insta llation in structi o ns pro vided by the s now chain manufacturer.
Neve r exceed th e permis si bl e speed lim it when driving with snow ch ains.
Neve r usc snow ch ai ns on tires.
294
295

Parts, accessories, repairs and modifications
lowing:
Break-in period . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ports and accessories .. ....... .... , . , . . . . . . . . .
Operating fluids and equipment . . . . . . . . . . . . . . .
Repai rs and technical modifications . . . . . . . . . . . . .
Notice about data recorded by vehicle control modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Using o cellular phone in a motor vehicle when it is not c o nne cte d to the vehicle te lephone antenna . .
points for the vehicle . . . . . . . . . . . . . . . . . . . . . .
Inappropriate spare parts and accessorie s as w ell as improperly performed work, tions and repairs can cause ve hicl e damage, cidents and serious personal injuries.
Volkswagen strongl y recomm ends to only use accessories approved by Volkswagen and Genuine Volkswagen These parts and cessories have been evaluated by Volk swagen for their s uitability, reliabilit y and safety.
Break-in period
first read and note the introductory
o n page303.
No te applicab le re quirem ents for breaking in new parts.
Breaking in a new e ngin e
A n
ew en gin e must be caref ully broke n in during the fir st kilo m ete rs). During the
fir st few h ours o f dri vin g, th e e ngine's intern al
kilomet ers) will also affect th e e ng in e quality. Even after th is time -and especially w ith co ld engine­
drive the ve hicle at moderate en gin e speeds in
o rd er to reduce en gin e wear and to incre ase the
care and maint enanc e
Have repairs and vehicle modifica tions
rized Volkswag en dealers and authorized swagen Service Facilities have the required tool s, diagnostic equipment, repair tion, and trai ned personnel.
Only install parts on the ve hicl e that are
Never sto re, mount or attach objects, such as cup or p hone hold ers, on or next to the a irbag module covers or within the airbags
Only use wheel rim I tire combinations proved by Volk swagen for the respecti ve vehicle
mileage the engi ne can co ve r. Do not drive at gine speed s w hi ch are to o low. Always downshif t if the e ngin e is no longer running For the fir st kilometers):
Do no t use full throttle .
Do not drive the ve hicl e at more than 2/3 of the
top en gine s peed.
Do n o t to w trailer.
From to miles km): m ay be in creased to maximum sibl e road and en g in e speed.
New tire s and brake pads
New tires and rep lacing pag e 276
page 192

Never usc extender to sec ure
a chil d restraint.
Neve r usc a safety ex tender on your
motive part s store.
Neve r usc the safety exte nder you
obtained for your vehicl e for an y other ve hicl e,
r egardless of make, model, or model year.
It em s
store d between the safety
trol unit and prevent
Alwa ys mak e sure t hat nothing can interfere with the safety
needed or deploying an unexpect­edly:
Never repair, adjust, or change any parts of the ai rbag sys tem.
All work on the steering whee l, instrume nt panel, fr ont scats or elec trical sys te m (in cl uding the installa tion of audio equip m ent, cellular te lephones and radio s, e tc .) should b e formed b y authorized Volkswagen dealers or thorized Volkswagen Service Faci lities. They have tl1c necessary manuals, tra inin g, and
All work on the ai rbag sys te m should also b e done by an Vo lk swag en d ealer o r
The alrbag system can b e ac tivated only
once. After an airbag has innatcd, it mus t b e placed.
o nl y o rigin al equipment airbags proved by Vol kswage n. Ha ve them installed by a
t ra ined technicia n who has the neces sa ry tool s
and d iagnosti c equi pm ent to properly rep lace
a n y a irba g in your vehicl e and ass ure sys tem fectiveness in a cras h.
Never permit sa lvaged or r ecycled airbags to
b e in stalle d in vehicle.
Care, cleaning, maintenance
Note-----
Leaving the extender attached to the sa fe ty belt
buck le whe n th e front seat is occu pied and the
ty belt is not being used will signa l to the airbag trol unit that the front passenger scat is occ upied
and that the safety belt is being use d. The e lectro ni c control unit fo r th e airbag system will then rece ive inco rre ct inf ormation that will -cau se the sa fety
ter in co llis ions in which the fro nt airb ag would
othe rwise be triggered earlier to help protect an
unr estrained front scat passenge r.
A pr etcnsio ncr th at h as depl oyed cannot be p air ed . Th e entir e safe ty belt mu st b e rep lace d.
Note
If th e safe ty belt extender is left attached to
th e safe ty belt buckle , the safety belt warning
sys tem will sense that the safe ty be lt for that seat is being used. T he warning light will no t com e
o n and th e warning will not sound even though th e scat is occupied and th e safe ty be lt i s
not being use d.
air bag module s and sio ne rs arc cla ssifie d as Pe rchlora te Mate ria l -special hand ling ma y apply. all le ga l quir em ent s regardi ng handlin g and dis po sal of th ese compone nts-see wlvw.dtsc.ca.gov/ha.zardouswas te/pcrchlom tc. all applicable legal requirements w hen
scmppi ng the vehicle or parts of its res tra int
sys te m , including airbag modules and safet y belts
w ith prctcnsio ne rs. A uthori zed Volk swage n
d ea lers and authori zed Volkswagen Service facili­
t ies arc familiar with the requirements, and we yo u have them perform thi s se rvice for

Volkswagen service information
Please fir st r ead and information and heed the on page
Volkswag en service information is publi sh ed as
soon a s poss ible afte r model introdu ction.
To order serv ice info rmati on contact
Volkswagen Technical Litera ture Orderi ng
www.vw.tec hliterature.com
Improperly performed repairs and modifica ­
tions can cause vehic le damage and tion s, and can impair the efficie ncy of driver sistance systems and the airbag system. This can lead to accidents and serious personal injuries.
H ave repairs and vehicle modification s formed by an authorized Volkswagen dealer or an authori zed
Telecomm unications and Elect ronic Systems
first r ea d and note the introductory information and heed th e on
Communica­
tion Equipment Manual Notice.
Radio-based equipment
Cell phone package
Electronic immobili zer.
HomeLin k® Uni versa l Transm iller.
key.
Tir e Monitoring
These devices comply with:
FCC Pa
rtl5.19
T h
ese devices compl y with is s ubj ect to the followin g
Thi s dev ice may not cause ha rmful ence , and
Core,
ceived , includin g interferenc e may cause desired operatio n.
FCC
15.21
C ha nges or modifica tion s no t express ly approved
by the parry responsible for complia nce could void
th e user's authoriza tion to operate the equipment.
Th
ese d ev ices compl y with of Industry Canada.
is s ubj ect to the following two tions:
( I) thi s device cannot ca use interfe rence. and
(2) thi s device must accept any imerfe re n ce, cl ud in g interference that m ay cause undes ired
fication s to this equipm ent .

Checklist (continued )
6. passengers exit and go to a safe locatio n
vehicl e keys with you when lea vin g yo ur ve hicl e.
8. up ale rt other m otoris ts and cycl is ts .
9. Let th e eng in e cool down and ge t ex pert ass is tance if necessary .
the emerge ncy flashers are on. use the turn sig nal lever to indicat e when the ve hicl e is bein g towe d. T his
t empo rarily interr upts th e wa rnin g fla sh ers.
Traffi c suddenl y slows down or s top s in front of you to wa rn those approaching fro m b ehind .
the of an em erge ncy.
the ve hicle brea ks dow n.
b ein g tow-s tarted or bei ng towed.
A lways obey traffic
that govern the use o f
e m erge ncy flash ers where you are driving.
th e em ergency flash e rs are not working . a fe rent method -as pe rmitt ed by law-must b e
used to alert othe r m otoris ts an d cycl is ts to the breakdown.
Di sregarding the sa fety-related ch ecklist may lead to accidents and serio us injuries.
A lway s review and th e c hecklist. safe ty prac tice s and use common sense.
Pract ical tips
Th e vehicl e ex hau st syst em and the ca tal ytic
co nverter or diesel pa rti cu late
Never park where parts of the hot ex haust sys te m or catalyti c converter could ignite mable materials, such as dry grass, brush ,
l eaves,
T he ve hicl e battery be drained if th e em ergency flas he rs are o n for a long tim e­
To alert the traffi c behind you, th e brake light s o n some ve hicle s sta rt to fla sh if you
brake hard when traveling at a speed greate r about mph km /h ).
a t speeds around 6 mph
ating d eact iva tes th e e merge ncy flash ers.
To alert the tr affic behin d you, the ge ncy flashers on so me ve hicl es come on if you br ake hard w hen traveling at a speed greater than mph krn/h ). accele ratin g
o r continuing to drive at a speed above about25 mph km /h ), th e e merge ncy flashers

Optical Parking Sys tem . . . . . . . . . . . . . .
. . . . . . . . . . . . . . .
Rear Assis t. .................. ........
Audio warnin gs
Warning and
indicator lights ........... 13
Automat ic headlight control ............. 124
Automa ti c load deactivation. . . . . . . . . . . .
Automatic transmission ................. 179
Direct
th e selector lever
l
ock .............................. 325
Ignition key saf e ty interlock ........... 175
Kick-down feature ................... 186
Launch
control program .............. L86
Ma lfun cti on ......................... 186
Axle weights ............................
B
mount ............................. 157
see Braking assistance syste ms .. ...... 194
Battery Replac e
ment in remote co ntrol key. . . . 36
Belt warning light. . . . . . . . . . . . . . . . . . . . . . . 68
Bottle
holders
Bottles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 166
Brake
Brak e booste r.
...........
.......................... 196
Brake l eve l. ...... ..... .......... 197 Brake pads .......................... 192
Brak ing
assistance sy s tems ........... 194
b rake ............. .... 197
Emerge ncy brake display
during hard brak-ing ................................ 321 Indicato r light ................... .... 189
Alphab etical index
Parking brake ........................ 19 1
Warning
light ....................... . 189
Brak e Assist ............................ 194
Brake Assist . . . . . . . . . . . . . . . . . . . . . . 194
B rake booste r ...................... 193, 194
Brake
............................. 196
Specifica tions
....................... 196
Brake sys
tem ........................... 194
Malfun ction ......................... 192
Brakes
Eme r
gency when full braking .. 321
Braking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Braking assistance systems. . . . . . . . . . . . . . 194
Breakdown Protect in g th e ve hicl e . . . . . . . . . . . . . . .
Break-in period
E ngin e .............................
Brakes ......... .................. 192
c
phone ....... ..... ..................
changer ........................... .
phone
w ithout outside antenna. . . . . . . . .
con so le . . . . . . . . . . . . . . . . . . . . . . .
a light bulb
Indicator light . . . . . . . . . . . . . . . . . . . . . . 345
th e wheel change ... ............ 335
ve hicl e ....................... 333
W heel bolt s ..................... ..... 332 W hee l change ....................... 335