sensor VOLVO 960 1982 Service Repair Manual

70019401960 Specifications
Section 2 B 19, B 23 Engines
Air-f low sensor
Metering disc rest position
Fuel pump
& 0580254 ...
138069
Pump capacity at line pressure of 500 kPa (71 psi), Carry
01
gine, fw
Bose
Volvi
+ 20°
C and 12 V ......................................... .
11 V ........ .......... .................... ... .
10V ......................................... .
Current consumption
at line pressure of 500 kPa (71 psi)
+20°C and 12V ........................................ .
Tank pump
24

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70019401960 Specifications
Section 2 B 19, B 23 Engines
Motronic (B 23 ET)
Control unit
0261200 ... 137 662
Air flow meter
Line pressure, pressure regulator
Injector
0280160 ... 135789
0280150 ... 135790
Bosch number . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 012
Volvo
PIN .................. ............. 1 317 025-3
Bosch number. . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 035
Volvo PIN ............................... 1 306 967-9
Resistance:
• between terminals 6 & 22 of temperature sensor:
at -1Ooe (14°F) .................. 8260-105600
+20oe (68°F) .................... 2280-27200
+50oe (122 °F) . . . . . . . . . . . . . . . . . . . . .. 760-910 0
• between terminals 6 & 9 . . . . . . . . . . . . .. 500-1 100 0
• between terminals 6 & 7 . . . . . . . . . . . . . . . . . . 8-200 0
Bosch number . .. .. .. . . . . .. . .. . .. .. ... . .. . .. 213
Volvo PIN ............................... 1 306 965-3
Line pressure
(fuel pressure above intake
manifold pressure) ................. 300 kPa (42 psi)
Bosch number . . . . . . . . . . . . . . . . . . . . . . . . . . . .
.. 355
Volvo PIN ............................... 1 306 966-1
Injected quantity at a line pressure of
300 kPa (42 psi) . . . . . . . . . . . . . . . . . . . . .. 300 cm3/min
25
1111 III III' III
III ,III
III
,III III

70019401960 Specifications
Section
2 B 19 , B 23 Engines
Start injector
0280170 ...
134 264
Thermal time switch
Cut-out temp Injection time
134738
Auxilary air'valve
0280140 ... 134740
Coolant temperature sensor
0280130 ... 135791
Bosch number. . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 026
Volvo PIN ............................... 1 332 396-9
Resistance at:
-1Ooe (- 14 °F) ................... 8260-105600
+20oe (68 °F) ...................... 2280-27200
+80oe (175 °F) ................ ........ 290 -364 0
26
Bosch number ............ .
Volvo PIN ................. .
Injected quantity ........... .
Injection time controlled by t~
Sec J+:q:::q:::q:::q:::m
8 i-+-'f-+-I-H-+++++
6 I-+-H-H"-H-H-H
4 f-+-IH--t-++++++
-20 -4 -10 14
Injection timl
Tolerance, time ....... .
temperature.
Bosch number .....
Volvo PIN, early typ
late type
Resistance ...... .
Fully open at ... .
Fully closed at .. .
The
auxiliary air v
be fully closed afl
bient temperaturf
-2

(
70019401960 Specifications
Section 2 B 19, B 23 Eng ines
Temperature sensor, charge air
n __
Bosch number . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 001
Volvo PIN ............................... 1 317 273-9
Resistance at:
+20°C (68 °F) ....................... 985-1 0150
+40°C (104°F).. .. . .. .. . .. .. .. .. ... 1 080-1 110 0
+130°C (266°F) ................... 1 550-1 6200 137283
Impulse sender (crankshaft position & engine rpm)
Bosch number
....... ..... , . . . .... . . . . . . . . . . .. 003
Volvo
PIN .................... ........... 1 317 030-3
0261210 .... 137665
Fuel pump
~
Bosch number. . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 025
Volvo
PIN ..... : ......................... 1 336 679-4
0580464 ... 135 793
Capacity at a line pressure of 300 kPa (42 psi)
+20°C (68°F) & 12 V ...................................... . 130 litres/hr (1.08 litres/30 secs)
108 litres/hr (0.9 litres /30 secs)
86
litres/hr (0.7 litres/30 secs)
11 V ...................................... .
10V .................................... .. .
Current consumption at
300 kPa (42 psi).
+20°C (68°F) & 12 V ..................................... .. max 6.5 A
Tank pump
Current consumption. . . . . . . . . . . . . . . . . . . . . . . . .. 1-2 A
27
INII 1111 III 1111 ,III 1111 ,III 1111

Injector ballast resistor pack
Coolant temperature sensor
0280130 ... 135791
Bosch number. . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 026
Volvo PIN ....................... ........ 1 332 396-9
Resistance
at:
-10°C ( - 14°F) .................... . 8260-10560 n
+20°C (68°F) ....................... 2280-2720 n
+80°C (175 °F) ......................... 290-364 n
A ir control valve
Lambda-sond
0258~3 ... '
70019401960 Specifications
Section
2 B 19, B 23 Engines
Bosch number ...................... " 0 280 159 001
Volvo PIN. . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 1 336 810-5
Four resistors
(1 per injector)
Resistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
.. 5.5-6.5 n
40000
20000
10000 8000 6000
4000
2000
1000 800 600 400
200
100
--
il
-30 -20 0 20 40 60 80 100 120°C
-22 -4 32 68 104 140 176 212 248°F
135792
Bosch number. . . . . . . . . . . . . . . . . . . . . . . . . . . . .• 501
Volvo PIN ................. " ..... ....... 1 317957-7
Resistance between terminals 3 and 4
and between 4 and 5 . . . . . . . . . . . . . . . . .
.. approx. 20 n
Bosch number. . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 006
Volvo PIN ............................... 1 346 738-6
Resistance of
ballast resistor at:
Cold sond (20°C = 68°F) . . . . . . . . . . . . . . . . . . . . .. 3 n
Warm sond (above 350°C = 660°F) ............ 13 n
Tightening torque. . . . . . . . . . . . . . . . . .. 55 Nm (40 ft Ib)*
• Apply "Never Seez" (PIN 1161 035-9) to entire length of thread .
29
III
IN III ·11 III
III
III III

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70019401960 Specifications
Section
2 B 19, B 23 Engines
Group 28 Ignition system
~
fif!}jJ~
~ 1348~
Type. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8reakerless
Firing order. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3 -4-2
Ig nition sett ing (8.TD.C.)
E ngin e type 12.5 rls 41.7 rls
750 r/min 2500 r/min
819 E* 10 ? 28-33
819 ET* 15° 23-26°
823E* 10° 28-33°
823ET 10°1) -
823FT 12°2) -
• Vacuum unit disconnected. 1) At idle = 14.1 rls (850 r/min) . 2) At 15 rls (900 r/min).
Ignition coil
131753
Resistance of primary coil (terminals 1 and 15) ................ .
B 19 E, B 19 El,
B23E, B23FT
0.6-0.90
6.5-8.5 kO Reistance of secondary coil (terminal 1 to HT terminal) ......... .
Spark plugs, glow plugs
Engine type Designation
PIN Kit numb er
819E, 819ET, 823E W6DC 1 306604-8 273596-7
823ET W7DC 1 306605-5 273597-5
823FT WR7DC 1 346541-4 271 409-5
B23ET
0.50
6.0 kO
Electrode
gap .............................................. .
Tightening torque,
(unoiled plugs) ............................. . 0
.
7-0.8 mm (0.0276-0.0315 in)
25 Nm (18
ft lb.)
Knock sensor
II 146804
Tightening torque, type I ............................ ......... . 11 Nm (8 ft lb.) type 11. ................•..•.....•........... 20 Nm (14.5 ft lb.)
33
III '111 III III III ·111 III ,11' III

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70019401960 Specifications
Section 2 B 200, B 230 Engines
B 200 ET, B 230 ET: MOTRONIC
Air flow meter
Line pressure, pressure
regulator

0280160 ... 135 789
Injector s
0280150 ... 135790
B 200 ET :B 230 ET
Bosch No. . . . . . . . . . . .. '" 067 . . . 035
Volvo PIN ............ 1 346 698-2 1 306 967-9
Resistance :
• between terminals 6 and 22 of temperature sensor
at -10°C (14°F) ................... 8260-10560 {1
+20°C (68°F) ........................ 2280-2720 {1
+50°C (122°F) . . . . . . . . . . . . . .. . . .. . . . .. 760-910 {1
• between terminals 6 & 9 . . . . . . . . . . . . .. 500-1 100 {1
• between terminals 6 & 7 . . . . . . . . . . . . . . . . . . 8-200 {1
B200ET B230ET
Ear ly type
Bosch No ............. ... 225 ... 226
Volvo PiN ............ 1 357 705 -1 1 357710-1
Late type
Bosch No ............. ... 292
. . . 294
Volvo PiN ............ 3 517 063-8 3 517 064-6
Line pressure kPa (psi). 250 (36) 300 (42)
Rest pressure
kPa (psi) 150-250 200-300
(21-36)
(28-43)
Avstangningstryck
. . . . . . . . . . . . . . . . 150-250 kPa 200-300 kPa
(1,5-2,5 kp/cm2
) (2,0-3,0 kp/cm2
)
B 200 ET B 23 0 ET
Bosch No. . . . . . . . . . . .. . .. 802 . . . 357
Volvo PIN ............ 1 346 699-0 1 332 337-3
Injected quantity. . . . . .. 271 cm3/min
at a line pressure of . . . 250 kPa
(36 psi)
300 cm3/min
300 kPa
(42 psi)
51
til III til III til '111 til ·111 til

70019401960 Specifications
Section 2 B 200, B 230 Engines
Injector ballast resistor pack
Start injector
0280170 ...
134264
Therma;tl time switch
35°C .. Cut-out
temperature
-20°C 7,5 sec
Injection time
Charge air temperature sensor
Bosch No . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 001
Volvo PiN .............................. 1 317273-9
Resistance: +20°C (68°F) ......................... 985-10150
+40°C (104°F) .. . .. .. . . .. . . . . .. . .. .. 1080-1110 0
+ 130°C (266°F) . . . . . . . . . . . . . . . . . . . .. 1550-1620 0
52
Four resistors (1 per injector)
Resistance. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
.. 5.5-6.5 0
Early type
Bosch No. . . . . . . . . . . .. . .. 400
Volvo PIN ............ 269 292-9
Injected quantity ....... .
Late type
... 444
3517066-1
Injection time is controlled by a thermal time switch (see
below).
8
6
4
2
__
-20 -10 0 10 20 30°C -4 14 32 50 68 86 ° F 134 739
Injection time at different temperatures
Tolerances : time. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. ± 2 secs
temperature. . . . . . . . . . . . . . . . . . . . . .. ±4°C (7.2°F)
1400
, m 137283

Coolant temperature ' sensor
0280130 ... 135791
Bosch No . , ..... , .... , .. , . , ........... , . . .. 032
Volvo PIN , .... , . , , , .. , , . , .. , , .. , .. , ... , . 1 346 030-8
Sensor incorporates 2 res istors: One is connected to Motronic
s y stem the other to an idle spee d compensation system.
Resistance:
-10°C (14°F) .. , . , ..................... .. ..... , .. , , ....... .
+20°C (68°F). , . , ......... .. , .... .. , , ...... , , , .... , ....... .
+80°C (176 °F), .... , , ...... , , . , , , , ... , .......... , . , . , . . , .. .
Impulse sender (crankshaft position and engine rpm senders)
7001940/960 Specif ications
Section 2 B 200, B 230 Engines
n 40000
20000
10000 8000 6000
4000
2000
1000 800 600
400
200
100 -30 -20 0
-22 -4 32
8 100-10770 n
2280-2720 n
292-364 n
20 40 60 80 100 120°C
68 104 140 176 212 240°F
1 35 792
Bosch No . , .. , , .. , ... , , , . , , .... , , . , , . , . . . .. 003
Volvo PIN. , . , . , . , .. , , , , .. , , . , .. , .. , .. ,. 1 317 030 -3
0261210",_ 13-7665
FuelPum~ Bosch No , , .. , ... , ... , , , .. , . . , .. , .. , . , . . , , . 025
Volvo PIN ..... , , ... , , ...... , ..... , .. , .. 1 336679-4
0580464 ... 135793
Capacity at a line pressure of 300 kPa (42 psi),
+20°C (68 °F) and 12V ..... , ... , .... " ............. , ...... .
11 V . , ... , ... ...... , .......... , ..... , . .. .
10V .... " , , ' .... , .... , , ... , . . , ..... ,., ..
Current consumption at a line pressure of 300 kPa (42 psi),
+20°C (68°F) and 12 V , , . ... ... , . . , , , ... , , . , . , , , , . , . , , .. , . .
Tank pump
130 litres/hr (34.3 US Galls. per hr)
108 litres/hr (28.5 US Galls. per hr)
86
litres/hr (22 .7 US Galls . per hr)
max 6,5 A
Current consumption .... , .. , , ..... , ... , . , 1-4 A
53

70019401960 SpetifnJations
'Section
2 B ;206/S1l30 Engines
CONSTANT IDLE SPEED SYSTEM (CIS),
(8200 ET, 8230 ET)
Contro l unit
0280220 ...
136607
Coo lant temperature sensor
0280130 .. . 135791
Bosch No . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 032
Volvo PIN. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 1 346030-8
Sensor incorporates 2 resistors : One is connected to Motron ic
system the other to an idle speed compensation system.
Resistance: Bosch
No . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
.. 016
Volvo PIN. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 1 346567-9
.n 40000
20000
10000 8000 6000
4000
2000
1000 800 600
400
200
100 -30 -20 0 20 40 60 80 100 120°C
-22 - 4 32 68 104 140 176 212 240°F
135 792
-10°C (14 °F) .......................... ............. ...... . 8100-107700
2280-27200
292-3640
+20°C (68 °F) ............................. ................ .
+80°C (176 °F) ........ ................................. ... .
A ir control valve
Early type
Bosch No. . . . . . . . . . . .. . . . 501
Volvo PiN .......... .. 1 317957-7
Resistance between terminals 3 and 4,
Late type
" .520
3517 067-9
4 and 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. approx 20 0
54