engine VOLVO XC60 TWIN ENGINE 2019 Owners Manual
[x] Cancel search | Manufacturer: VOLVO, Model Year: 2019, Model line: XC60 TWIN ENGINE, Model: VOLVO XC60 TWIN ENGINE 2019Pages: 695, PDF Size: 14.96 MB
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Volvo's service program
To keep the vehicle as safe and reliable as pos-sible, follow the Volvo service schedule speci-fied in the Warranty and Maintenance RecordsInformation booklet.
WARNING
California Proposition 65
Operating, servicing and maintaining a pas-senger vehicle can expose you to chemicalsincluding engine exhaust, carbon monoxide,phthalates, and lead, which are known to theState of California to cause cancer and birthdefects or other reproductive harm. To mini-mize exposure, avoid breathing exhaust, donot idle the engine except as necessary, serv-ice your vehicle in a well ventilated area andwear gloves or wash your hands frequentlywhen servicing your vehicle. For more infor-mation go to www.P65Warnings.ca.gov/passenger-vehicle.
Volvo recommends having an authorized Volvoworkshop perform service and maintenance.Volvo workshops have the staff, service literatureand special tools to guarantee the highest qualityof service.
CAUTION
To ensure the Volvo warranty is not invalida-ted, check and follow the Service and War-ranty Booklet.
Service and repairs
Service the vehicle regularly. Follow Volvo's rec-ommended service intervals.
Detailed inspection and repairs may only be per-formed by an authorized workshop.
WARNING
Do not make any repairs on this vehicle your-self. Electrical cables and/or components thathave come loose may only be corrected by anauthorized workshop – an authorized Volvoworkshop is recommended.
Introduction
The maintenance services contain several checksthat require special instruments and tools andtherefore must be performed by a qualified tech-nician. To keep your Volvo in top condition, spec-ify time-tested and proven Genuine Volvo Partsand Accessories.
The Federal Clean Air Act - U.S.
The Federal Clean Air Act requires vehicle manu-facturers to furnish written instructions to the ulti-mate purchaser to assure the proper servicingand function of the components that controlemissions. These services, which are listed in the"Warranty and Service Records Information"booklet, are not covered by the warranty. You willbe required to pay for labor and material used.
Maintenance
Your Volvo passed several major inspectionsbefore it was delivered to you, in accordance withVolvo specifications. The maintenance proce-dures outlined in the Warranty and ServiceRecords Information booklet, many of which willpositively affect your vehicle's emissions, shouldbe performed as indicated. It is recommendedthat receipts for vehicle emission maintenance beretained in case questions arise concerningmaintenance. Inspection and maintenance shouldalso be performed anytime a malfunction isobserved or suspected.
Applicable warranties - U.S./Canada
In accordance with applicable U.S. and Canadianregulations, the following list of warranties is pro-vided.
New Vehicle Limited Warranty
Parts and Accessories Limited Warranty
Corrosion Protection Limited Warranty
Seat Belt and Supplemental Restraint Sys-tems Limited Warranty
Emission Design and Defect Warranty
Emission Performance Warranty
These are federal warranties; other warranties areprovided as required by state/provincial law.Refer to your separate Warranty and ServiceRecords Information booklet for detailed informa-tion concerning each of the warranties.
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Periodic maintenance helps minimize
emissions
NOTE
Refer to your Service and Warranty Book-let for a comprehensive service and main-tenance schedule up to 240,000 km(150,000 miles). This program containsinspections and services necessary forthe proper function of your vehicle andincludes components that affect vehicleemissions.
The Warranty and Service Records Infor-mation booklet also contains detailedinformation concerning the warrantiesthat apply to your vehicle.
On-board Diagnostic System
OBD II is part of your vehicle's computerizedengine management system. It stores diagnosticinformation about your vehicle's emission con-trols. It can light the Check Engine light (MIL) if itdetects an emission control "fault." A "fault" is acomponent or system that is not performingwithin an expected range. A fault may be perma-nent or temporary. OBD II will store a messageabout any fault.
Emission inspection readiness
How do states use OBD II for emission
inspections?
Many states connect a computer directly to avehicle's OBD II system. The inspector can thenread "faults." In some states, this type of inspec-tion has replaced the tailpipe emission test.
How can my vehicle fail OBD II emission
inspection?
Your vehicle can fail OBD II emission inspectionfor any of the following reasons:
If your Check Engine (MIL) light is lit, yourvehicle may fail inspection.
If your vehicle's Check Engine light was lit,but went out without any action on your part,OBD II will still have a recorded fault. Yourvehicle may pass or fail, depending on theinspection practices in your area.
If you had recent service that required dis-connecting the battery, OBD II diagnosticinformation may be incomplete and "notready" for inspection. A vehicle that is notready may fail inspection.
How can I prepare for my next OBD II
emission inspection?
If your Check Engine (MIL) light is lit or waslit but went out without service, have your
vehicle diagnosed and, if necessary, servicedby a qualified Volvo technician.
If you recently had service for a lit CheckEngine light, or if you had service thatrequired disconnecting the battery, a periodof driving is necessary to bring the OBD IIsystem to "ready" for inspection. Two half-hour trips of mixed stop-and-go/highwaydriving are typically needed to allow OBD II toreach readiness. Your Volvo retailer can pro-vide you with more information on planning atrip.
Maintain your vehicle in accordance with yourvehicle's maintenance schedule.
Owner maintenance
Periodic maintenance requirements and intervalsare described in your vehicle's Warranty andService Records Information booklet.
The following points can be carried out betweenthe normally scheduled maintenance services.
Each time the car is refueled:
Check the engine oil level.
Clean the windshield, windshield wipers,headlights, and taillights.
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Monthly:
Check cold tire pressure in all tires. Inspectthe tires for wear.
Check that engine coolant and other fluidlevels are between the indicated "min" and"max" markings.
Clean interior glass surfaces with a glasscleaner and soft paper towels.
Wipe driver information displays with a softcloth.
Visually inspect battery terminals for corro-sion. Corrosion may indicate a loose terminalconnector, or a battery near the end of itsuseful service life. Consult your Volvo retailerfor additional information.
As needed:
Wash the car, including the undercarriage, toreduce wear that can be caused by a buildup ofdirt, and corrosion that can be caused by salt res-idues.
Clean leaves and twigs from air intake vents atthe base of the windshield, and from other placeswhere they may collect.
NOTE
Complete service information for qualifiedtechnicians is available online for purchase orsubscription at www.volvotechinfo.com.
Related information
Vehicle status (p. 612)
Scheduling service and repairs (p. 613)
Connecting equipment to the vehicle's datalink connector (p. 37)
Technician certification (p. 38)
Climate control system service (p. 619)
Maintenance of the brake system (p. 438)
Engine compartment overview (p. 620)
Data transfer between vehicle andworkshop over Wi-Fi
Volvo workshops have a designated Wi-Fi net-work for secure data transfer between your vehi-cle and the workshop. Your visit to the workshopwill be easier and more effective when diagnos-tics information and software can be transferredover the workshop's network.
When you arrive at the workshop, your servicetechnician can connect your vehicle to the work-shop's Wi-Fi network to perform troubleshootingand download software. For this type of commu-nication, the vehicle only connects to a work-shop's network. It is not possible to connect thevehicle to another Wi-Fi network (e.g. your homenetwork) in the same way as to a workshop's net-work.
Connecting with remote key
Connection is usually managed by the servicetechnician, who will use the remote key buttons. Itis therefore important to bring a key with buttonswith you when you visit the workshop. Pressingthe lock button on the remote key three times willconnect the vehicle to the workshop's Wi-Fi net-work.
When the car is connected to a Wi-Fi network,
the symbol appears in the center display.
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Messages - status messages
Status – checking engine oil level and
AdBlue level4
TPMS - tire inflation pressure check
Appointments - appointment information
and vehicle information3.
Related information
Handling messages saved from the instru-ment panel (p. 107)
Checking and filling engine oil (p. 622)
Tire pressure monitoring system* (p. 565)
Scheduling service and repairs (p. 613)
Sending vehicle information to the workshop(p. 614)
Navigating in the center display's views(p. 115)
Scheduling service and repairs5
This service offers a convenient way to scheduleservice and workshop appoints directly from thevehicle.
When it is time for service, and in certain cases ifthe vehicle requires repairs, a message will bedisplayed in the instrument panel and at the topof the center display. The time for service isdetermined by how much time has elapsed, thenumber of hours the engine has run, or the dis-tance driven since the last service.
To use the service
Create a Volvo ID and register it to the vehi-cle.
To select a Volvo retailer you would like tocontact, go to www.volvocars.com and log in.
To send and receive appointment informa-tion, the vehicle must be connected to the
Internet6.
Book service
Book a service request when desired or when amessage is displayed indicating that service orrepairs are needed.
1.Open the Car Status app from App view inthe center display.
2.Tap Appointments.
3.Tap Request appointment.
4.Check that your Volvo ID is correct.
5.Make sure your preferred Workshop is cor-rect.
6.In the Tap to write information to theworkshop field, you can provide details onwhat you would like performed during thevisit or other important information to yourworkshop.
4AdBlue Diesel models only.3Certain markets only.5Certain markets only.6There may be a charge for transmitting data over the Internet, depending on your service plan.
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Hood completely closed. The illustration is generic -details may vary according to vehicle model.
WARNING
Never drive with the hood open!
If there are any indications while driving thatthe hood is not completely closed, stop imme-diately and close it securely.
Related information
Engine compartment overview (p. 620)
Door and seat belt reminders (p. 51)
Climate control system service
Service and repairs on the air conditioning sys-tem should only be done by an authorized work-shop.
Troubleshooting and repairs
The air conditioning system contains a fluores-cent tracer substance. Ultraviolet light is used tosearch for leaks in the system.
Volvo recommends contacting an authorizedVolvo workshop.
Vehicles with R134a refrigerant
WARNING
The air conditioning system contains therefrigerant R134a under pressure. Serviceand repairs to the system should only be doneby an authorized workshop.
Related information
Volvo's service program (p. 608)
Replacing a windshield with head-
up display*
Vehicles with a head-up display have a specialtype of windshield that meets the requirementsfor displaying projected information.
Volvo recommends contacting an authorizedVolvo workshop for assistance replacing thewindshield. The correct type of replacementwindshield must be used in order for the head-updisplay to function properly.
Related information
Head-up display* (p. 142)
Cleaning the head-up display* (p. 644)
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Engine compartment overview
This overview shows some service-related com-ponents.
Some of the components included in the vehi-cle's electric drive system are located in theengine compartment. Exercise caution whenaccessing the engine compartment and onlytouch what is required for normal maintenance.
WARNING
Orange wiring may only be handled by quali-fied personnel.
WARNING
Several components in the vehicle work withhigh voltage that can be hazardous in case ofan incorrect procedure.
Do not touch anything that is not clearlydescribed in this Owner's Manual.
Be careful when checking/filling fluids inthe engine compartment.
The layout of the engine compartment may vary depend-ing on model and engine variant.
Coolant expansion tank
Brake fluid reservoir (located on the driver'sside)
Washer fluid filler pipe12
Fusebox
Air filter
Engine oil filler pipe
WARNING
Bear in mind that the cooling fan (located atthe front of the engine compartment behindthe radiator) may start or continue runningautomatically up to about 6 minutes after theengine is turned off.
Always entrust engine washing to a workshop– an authorized Volvo workshop is recom-mended. If the engine is hot, there is a risk offire.
WARNING
The ignition system works with extremely highand dangerous voltages. The vehicle electricalsystem should always be in ignition mode 0when work in being performed in the enginecompartment.
Do not touch any spark plugs or ignition coilswhen the vehicle electrical system is in igni-tion mode II or when the engine is warm.
Related information
Opening and closing the hood (p. 618)
Filling washer fluid (p. 660)
Refilling coolant (p. 623)
Fuses in the engine compartment (p. 632)
Checking and filling engine oil (p. 622)
Ignition modes (p. 433)
12Fill the washer fluid at regular intervals, e.g. when refueling.
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Engine oil
For the recommended service intervals and war-ranties to be applied, an approved engine oilmust be used.
Volvo recommends:
If the engine oil is not checked regularly and thelevel becomes low, this could cause seriousengine damage.
CAUTION
To satisfy the requirements for the engine'sservice intervals, all engines are factory-filledwith a specially adapted synthetic engine oil.Great care has been put into the choice of oil,with consideration given to service life, starta-bility, fuel consumption and environmentalimpact.
For the recommended service intervals toapply, an approved engine oil must be used.Only use the prescribed oil grade to top off orchange the oil. Otherwise, there is a risk ofthe vehicle's service life, startability, fuel con-sumption and environmental impact beingaffected.
Failure to use engine oil of the prescribedgrade and viscosity could cause damage toengine-related components. Volvo Car Corpo-ration disclaims warranty liability for such typeof damage.
Volvo recommends entrusting oil changes toan authorized Volvo workshop.
Volvo uses different systems to warn if the oillevel is too low/high or the oil pressure is low. Onengine variants with an oil pressure sensor, a
warning symbol is displayed in the instrument
panel when oil pressure is low . On engine
variants with an oil level sensor, the warn-ing symbol in the instrument panel and displaymessages are used to alert the driver. Someengine variants have both systems. Contact aVolvo retailer for more information.
Change the engine oil and oil filter according tothe schedule specified in the Warranty and Main-tenance Records Information booklet. Oils of ahigher grade than that specified may be used. Ifthe vehicle is driven in adverse conditions, Volvorecommends using an oil with a higher gradethan that specified.
Related information
Checking and filling engine oil (p. 622)
Engine oil specifications (p. 670)
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Checking and filling engine oil
The engine oil level is monitored by an electronicoil level sensor.
Filler pipe13.
It may be necessary to top up engine oil betweenregularly scheduled services.
No action is necessary with regard to engine oillevel until a message appears in the instrumentpanel.
WARNING
If this symbol is shown togetherwith the message Engine oil levelService required, visit a workshop– an authorized Volvo workshop isrecommended. The oil level may be too high.
CAUTION
If this symbol is shown togetherwith a message about low oil level,for example Engine oil level lowRefill 1 liter, fill only with the indi-cated volume, e.g. 1 liter (1 quart).
WARNING
Do not spill oil on the hot exhaust pipes asthis could cause a fire.
Viewing oil level in the center display
The oil level can be viewed using the electronicoil level gauge in the center display once thevehicle has been started. The oil level should bechecked regularly.
1.Open the Car Status app from App view inthe center display.
2.Tap Status to display the oil level.
Oil level graphic in the center display.
NOTE
The system cannot directly detect changeswhen the oil is filled or drained. The vehiclemust have been driven approximately 30 km(20 miles) and have been stationary5 minutes on a level surface and with theengine off before the correct oil level will bedisplayed.
13Engines with an electronic oil level sensor do not have a dipstick.
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NOTE
If the conditions for measuring oil level arenot properly fulfilled (time after engine shut-down, vehicle inclination, ambient tempera-ture, etc.) the message No value availablewill be shown in the center display. This doesnot mean that anything is wrong in the vehi-cle systems.
Related information
Engine oil (p. 621)
Engine oil specifications (p. 670)
Ignition modes (p. 433)
Vehicle status (p. 612)
Refilling coolant
Coolant helps keep the combustion engine atthe right operating temperature. The heat trans-ferred from the engine to the coolant can beused to warm the passenger compartment.
When refilling coolant, follow the instructions onthe package. Never fill the cooling system withonly water. The risk of freezing is increased withtoo low or too high amounts of coolant.
If there is coolant under the vehicle, smoke fromthe cooling system, or if more than 2 liters (about2 quarts) of coolant has been added to the sys-tem, there could be something wrong with thecooling system and starting the vehicle coulddamage the engine. Call a tow truck and do notattempt to start the engine.
WARNING
The coolant may be very hot. Never unscrewthe cap when the coolant is hot. If coolantmust be filled, unscrew the expansion tankcap slowly to relieve overpressure.
Coolant expansion tank, left-hand drive vehicle.
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Unscrew the cover in the plastic covering.
Unscrew the expansion tank cap and fillcoolant as needed. The level should notexceed the yellow MAX mark inside theexpansion tank.
Put the components back in place in the reverseorder.
CAUTION
Do not ingest the contents. May causedamage to organs (kidneys).
Use premixed coolant according to Vol-vo's recommendations. If concentratedcoolant is used, make sure that the cool-ant mixture is 50% coolant and 50%water of acceptable quality.
Do not mix different types of coolant.
To help ensure sufficient corrosion pro-tection in the system, only use new cool-ant when replacing larger components inthe cooling system.
Never run the engine unless the coolingsystem is properly filled. An improperlyfilled cooling system could lead to hightemperatures and cracks in the cylinderheads.
High levels of chlorine, chlorides andother salts may cause corrosion in thecooling system.
Related information
Engine compartment overview (p. 620)
Coolant specifications (p. 671)
Replacing bulbs
Halogen headlights are not available on all mod-els and markets. Contact a Volvo retailer formore information.
LED14 bulbs must be replaced by a workshop.An authorized Volvo workshop is recommended.
NOTE
For information on lights not mentioned inthis article, contact a Volvo dealer or a certi-fied Volvo service technician.
NOTE
Exterior lighting such as headlights and tail-lights may develop temporary condensationon the inside of the lens. This is normal. Allexterior lighting is designed to resist this.Condensation is normally vented out of thelamp housing once the light has been lit forsome period of time.
NOTE
Bulbs for active curve lighting* contain tracesof mercury and should therefore always besubmitted to a certified Volvo service techni-cian.